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Belshaw Brothers Donut Cutter Type F, Руководство оператора

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Belshaw Bros., Inc. 

•

 www.belshaw.com 

•

 Phone 206-322-5474 

•

 Fax 206-322-5425 

20 

MN-1533EN 

Donut Cutter Type F TS 

TYPE F DONUT CUTTER MAIN ASSEMBLY. 

BILL OF MATERIAL

 

ITEM QTY.    DESCRIPTION

 

ITEM   QTY.         DESCRIPTION

 

1 

1 

Label–“Stop Motor to Adjust” 

24 

1 

Gasket 

2 

1 

Dial Lock Nut 

25 

1 

Gear Box Assy (Incl. 25A-25G) 

3 1 

Short 

Crank 

25A 1 

Gear 

Box 

4 

1 

Dial 

25B 

1 

Gear Box Cover 

5 

1 

Dial Clamp Bolt 

25C 

1 

Gasket 

6 

1 

Dial Spacer Washer 

25D 

1 

Thrust Bearing Kit 

7 

1 

Frame Assembly (Includes Items 7A-7E) 

25E 

1 

Thrust Plate Gasket 

7A 

1 

Frame Half–Left 

25F 

1 

Thrust Plate 

7B 

1 

Frame Half–Right 

25G 

1 

1/8 Brass Pipe Plug 

7C 

1 

Hinge Clamp Bolt 

26 

1 

Bearing 

7D 

1 

Hinge Clamp 

27 

1 

Felt Washer 

7E 

1 

Hinge Pin 

28 

1 

Backing Washer 

8 

1 

Cylinder Assembly 

29 

1  

or 

Worm Gear Assembly–Double Thread 

9 

1 

Hopper 

 

1 

Worm Gear Assembly–Single Thread 

10 

1 

Plunger Assembly 

31 

1 

Brake Band Assembly (Includes Items 
31A-31E) 

11 

2 

Trip Arm 

31A 

1 

Brake Band–Upper 

12 

2 

Cam Roller 

31B 

1 

Brake Band–Lower 

13 

1 

Sleeve Cam, Standard – case hardened steel 

31C 

1 

Retaining Clip 

 

 

Sleeve Cam, Optional – cast iron 

31D 

1 

Spring 

14 

2 

5/32 x 5/8 #505 Woodruff Key 

31E 

1 

Clutch Block 

15 

1 

1/8 x 3/4 #406 Woodruff Key 

32 

1 

Clutch Block Cap 

16 

1 

Shaft Cam, Standard – case hardened steel 

33 

1 

Dodge Pin 

 

 

Shaft Cam, Optional – cast iron 

34 

1 

Clutch Pin Spring 

17 

2 

Trip Arm Pivot Pin 

35 

1 

Clutch Pawl Safety Plate 

18 

1 

Guide Handle 

36 

1 

Holding Spring 

19 

1 

Crown Bearing 

37 

1 

Clutch Stop Pawl Assembly 

20 

2 

Motor Coupling Cover 

38 

1 

Clutch Lever Cam Key 

22 

1  

Worm Gear/Drive Shaft Assy (Single Thread) (Incl. 
22A-22C) 

39A 

1 

Motor Assembly (Includes Items 
39A and 39e) 

 

1 

Worm Gear/Drive Shaft Assy (Double Thread) (Incl. 
22A-22C) 

39B 

1 

Motor ID Label 

22A 

1 

Shaft and Coupling Assembly 

39C 

4 

Motor Spacer 

22B 

1 

Motor Mount Flange Assembly 

39D 

1 

Replacement Switch 

22C 

1 

Worm Gear–Single Thread 

39E 

1 

Power Cord 

 

1 

Worm Gear–Double Thread 

40 

1 

Nameplate 

23 

1 

Clutch Lever Assy 

41 

1 

Clutch Pawl Spring 

 

 

 

 

 

 

Содержание Donut Cutter Type F

Страница 1: ...Donut Cutter Type F Operator s Manual Belshaw Bros Inc 814 44th Street NW Suite 103 Auburn WA 98001 USA Phone 206 322 5474 Fax 206 322 5425 E mail service belshaw com http www belshaw com...

Страница 2: ......

Страница 3: ...ediately EQUIPMENT RECORD Please provide the information below when you correspond with us about your machine Purchased by _____________________________________________________________________ Install...

Страница 4: ......

Страница 5: ...MN 1532EN iii Contents 1 Operation 1 2 Cleaning 2 3 Maintenance 3 Daily 3 Weekly 3 Every Six Months 4 Storing the Cutter 4 4 Donut Making Helps 5 Tips on Making Quality Cake Donuts 5 Calculating Corr...

Страница 6: ...ake sure the machine is mounted securely Doing so will prevent the machine from tipping over or falling which could cause serious injury When the machine is column mounted on a fryer make sure the fry...

Страница 7: ...Squeeze the clutch lever toward the handle and allow two or three donuts to drop into the bowl c Release the clutch lever d Put the donuts back in the hopper 5 Swing the cutter over the fryer kettle...

Страница 8: ...e wing nut that holds the crown bearing in place 4 Remove the trip arm guard 5 Loosen the wing nut that holds the hinge clamp in place 6 Open the hinge clamp and remove the hopper and the plunger by p...

Страница 9: ...d directly above the trip arm guard This will allow the center rod to move smoothly through the crown bearing Weekly WARNING DO NOT allow grease lubrication to get into the donut hopper or to come in...

Страница 10: ...pright operating position 2 Remove the plug from the fill hole 3 Check the oil level 4 If necessary pump 90 weight oil into the gearbox until it begins to overflow 5 Allow the excess oil to drain out...

Страница 11: ...88 193 C If the shortening is too hot the donuts will fry too quickly on the outside and will lose volume The donuts may also become dense inside If the shortening is too cold the donuts will spread t...

Страница 12: ...from above 98 36 8 Temperature increase during mixing average 30 F 17 C 30 17 Desired water temperature for yeast raised donuts 68 F 19 8 C Ratios of Plunger Sizes to Donut Weights The weights given...

Страница 13: ...Donut Cutter Type F Technical Supplement Belshaw Bros Inc 814 44th Street NW Suite 103 Auburn WA 98001 USA Phone 206 322 5474 Fax 206 322 5425 E mail service belshaw com http www belshaw com...

Страница 14: ......

Страница 15: ...ediately EQUIPMENT RECORD Please provide the information below when you correspond with us about your machine Purchased by _____________________________________________________________________ Install...

Страница 16: ......

Страница 17: ...utter 5 Filling the Gear Box 5 Installing the Motor 5 Installing the Motor Coupling Covers 6 Installing the Plunger and Hopper 6 2 Troubleshooting 7 Adjusting the Spacing of the Trip Arms 12 Adapter K...

Страница 18: ...ake sure the machine is mounted securely Doing so will prevent the machine from tipping over or falling which could cause serious injury When the machine is column mounted on a fryer make sure the fry...

Страница 19: ...loor to the ceiling of the bakery b Attach the board to a wall stud using 4 wood screws at least 4 10 cm long Space the screws every 12 30 5 cm along the entire length of the board 2 Drill holes for m...

Страница 20: ...and proceed to Installing the Cutter Preparing to Mount the Cutter on the Column Before you can column mount the Type F Donut Cutter to a fryer you must secure the fryer to the floor install the colum...

Страница 21: ...cks The mounting holes are pre punched in the sheet metal cabinet 4 Slide the mounting brackets onto the bolts 5 Replace the washers and nuts you removed in step 3 and tighten the nuts 6 With the colu...

Страница 22: ...the fryer cabinet for installing the column mounting brackets We cannot guarantee that the Type F Donut Cutter will comply with CE standards unless you have this work done by a qualified technician 4...

Страница 23: ...e Distance between Cylinder and Shortening Cake plungers 7 8 1 1 2 5 cm Cake plungers 1 1 8 2 1 4 1 1 4 1 3 8 3 2 cm 3 5 cm French cruller plungers all sizes 1 1 2 3 8 cm Filling the Gear Box Before y...

Страница 24: ...pen already To open it loosen the wing nut and swing the hinge clamp bolt out of the slot 2 Put the plunger in the hopper Put one of your hands underneath the hopper cylinder so the plunger does not f...

Страница 25: ...number of the machine The voltage phase and cycle of the machine CAUTION If you perform repairs yourself or have them performed by anyone other than a service technician authorized by Belshaw Bros you...

Страница 26: ...of the obstruction Plug in and turn on the machine Press the red reset button THE DONUTS DO NOT DROP STRAIGHT OR SEPARATE FROM THE CYLINDER EVENLY Possible Causes What To Do The machine frame is out...

Страница 27: ...e the cylinder The cylinder lip is damaged Replace the cylinder THE MACHINE JAMS Possible Causes What To Do The machine frame is out of alignment Send the machine to the factory for service There is a...

Страница 28: ...r Do this by moving the set collar on the mounting column or bushing WHEN USING THE KRINKLE PLUNGER THE PRODUCT IS SHAPED IRREGULARLY Possible Cause What To Do The former flutes are plugged with batte...

Страница 29: ...e pivot hinge by changing the setting of the pivot hinge adjusting pin To adjust the verticality of the machine see Figure 2 1 1 Turn off and unplug the machine WARNING To avoid being seriously injure...

Страница 30: ...stments 2 Set the donut size to 3 the maximum setting on the dial 3 Turn the dial by hand until the lower trip arm is in its lowest position 4 Check dimension A If necessary bend the lower trip arm un...

Страница 31: ...ith a special adapter kit The adapter kits which are available at additional cost contain complete installation instructions and blueprints Order kits by number MAKE MODEL KIT NUMBER Anetsberger TFS 2...

Страница 32: ...22 5425 14 MN 1533EN Donut Cutter Type F TS 3 Plunger Info This section contains the following information French Plunger Drawing 7B 1001 French Plunger Cleaning Instructions Care Maintenance and Clea...

Страница 33: ...3 4 1 7 8 2 2 1 8 2 1 4 BILL OF MATERIAL ITEM DESCRIPTION 1 Lower Piston Specify Size 2 Former Assembly Specify Size 3 Side Rod Assy Specify Size 4 Gib 2 required specify size 5 Gib Screw 2 required...

Страница 34: ...Belshaw Bros Inc www belshaw com Phone 206 322 5474 Fax 206 322 5425 16 MN 1533EN Donut Cutter Type F TS...

Страница 35: ...or liquid shortening before storing or reinstalling in unit DO NOT Force the machine if it becomes jammed Disassemble and remove any obstruction to prevent damage to the plunger Washing Plungers Cyli...

Страница 36: ...Belshaw Bros Inc www belshaw com Phone 206 322 5474 Fax 206 322 5425 18 MN 1533EN Donut Cutter Type F TS...

Страница 37: ...www belshaw com Phone 206 322 5474 Fax 206 322 5425 Donut Cutter Type F TS MN 1532EN 19 4 Parts Info Drawings and Parts Lists in this section are for reference only See the Parts List Drawing Insert...

Страница 38: ...ncludes Items 31A 31E 11 2 Trip Arm 31A 1 Brake Band Upper 12 2 Cam Roller 31B 1 Brake Band Lower 13 1 Sleeve Cam Standard case hardened steel 31C 1 Retaining Clip Sleeve Cam Optional cast iron 31D 1...

Страница 39: ...aight Arm Section C4 1 Set Collar 43E 1 Arm Pin Assembly 43F 1 Pivot Arm Section Assembly 43G 1 Extension Arm Limiting Bracket Power Trans Lube 90 wt SAE Food Stock not shown FASTENERS FASTENERS ITEM...

Страница 40: ...Belshaw Bros Inc www belshaw com Phone 206 322 5474 Fax 206 322 5425 22 MN 1533EN Donut Cutter Type F TS...

Страница 41: ...Belshaw Bros Inc www belshaw com Phone 206 322 5474 Fax 206 322 5425 Donut Cutter Type F TS MN 1532EN 23 5 Appendix See Parts List Drawing Insert Page...

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