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Technical Manual WD 230 and WD 250

Rev. 1.8 PF

Page 6

73018_E rev 1 8-Technical Manual.doc

Drain valve made of CNS 17 W

DN 50

Dosing pump (Sair brand) voltage

24 V AC

No. of dosing pumps basic model

2 units, (max. 5)

Flow meter

Optional (max. 5 units)

El. dryer connected load

10.5 kW

Steam drying, power steam and pure steam

16 kW at 3 bar

Dryer blower el. power (2 brush-less DC tur-

bines)

2.4 kW

Exhaust air throughput dryer

320 m

/ h

Air filter: Filter class H13 EN 1822, retaining effi-
ciency with particle size from 0.1 to 0.2

99.95%

Powered separator flap water / air

24 V DC

Processor

Mitsubishi M16C M306NOFG - Processor with 256 K Byte EEPROM (Program and pa-
rameter memory) and 10 K Byte RAM (Data memory)

2. Connections

2.1 Plumbing

Cold Water

Connection

3/4

“

CW and WW

Water pressure

200 - 600

kPa

Volume rating

40*

l/min

*at water pressure of

2.2

bar

DI Water

Connection 3/4

“

Water pressure

200 - 600

kPa

Volume rating*

l/min

Minimal volume rating

l/min

Recommended conductivity

< 30

S/cm

Drain

Connection stud DO

56 mm

Temperature, max.

°C

PH value

5 - 12

2.2 Steam

Steam Connec-

tion

Machine side

R ½“

Pressure range

200 - 600

kPa

Steam temperature

133 - 165

°C

Water heating

Saturated steam consumption 0.8

kg / min.

Consumption / batch at 3 bar 12-16

Dryer heating

Saturated steam consumption 0.45

kg / min.

Consumption / batch for 10

min.

4.5

Kg at 3 bar

Содержание WD230

Страница 1: ...Hospital Technician Technical Manual WD230 and WD250 Rev 1 8 E Copyright by the manufacturer Belimed AG Ballwil Switzerland 2006 Art No 73018_E rev 1 8 doc...

Страница 2: ...cturers 19 4 3 1 Simultaneous dosing from several dosing units Mix dosing 20 4 3 2 Calibration of Dosing Pump Time 21 4 3 3 Calibration of Flow Meters Impulse 21 4 4 Direct Control Module 3 Control fo...

Страница 3: ...S open 37 6 2 6 SF Door CS close 37 6 3 Temperature Sensor 38 6 4 Interfaces 38 6 4 1 Bach documentation system Sauter ICS 8535 8565 38 6 4 2 Telegram assignment to Bach documentation system Sauter 39...

Страница 4: ...x Rev 2 03 Manufacturer Belimed AG Dorfstrasse 4 CH 6275 Ballwil Switzerland Phone 41 41 449 78 88 Fax 41 41 449 77 76 E mail info belimed ch Important Note Please carefully study this operation manua...

Страница 5: ...mm Outside dimension depth 800 mm Lad height 870 mm Base height 100 mm 1 1 Performance Data Performance Characteristics Components WD 230 250 Heat radiation free standing 900 200 W Weight of side cove...

Страница 6: ...ocessor Mitsubishi M16C M306NOFG Processor with 256 K Byte EEPROM Program and pa rameter memory and 10 K Byte RAM Data memory 2 Connections 2 1 Plumbing Cold Water Connection 3 4 CW and WW Water press...

Страница 7: ...h Exhaust air temperature 30 60 C 2 4 El Connected Load EU AU PRC NZ USA CA JP JP Voltage Frequency 400V 3N AC 50 Hz 208V 3 A C 60 Hz 200 220V 3 AC 50 Hz 200 220V 3 AC 60 Hz Electrical water heating...

Страница 8: ...xhaust duct DO 115 mm Exhaust duct DO 114 mm DI 109 mm Exhaust hood not required Condensate water collector with drain Exhaust air flap with ambient air opening EL Electro Connection All pole main swi...

Страница 9: ...eck air hoses for cracks and other errors This switch serves to shut down the heater power K18 in case of insufficient blower efficiency Option pressure differential for blower unit When reaching a pr...

Страница 10: ...e system must be newly calibrated after every mainte nance service or every change of detergents Flow Meter Option The flow meters must be regularly checked for their proper func tion The number of pu...

Страница 11: ...ts Make sure that bearing rings of wash arms are in good condition replace if needed Check drain valve and re circulation pump for proper function and leaks Cleaning of Wash Arms The wash arms must be...

Страница 12: ...given special attention Hoses of door drainage must periodically be replaced Electric Installation Check entire electric installation burn and melt traces Replace damaged components Make sure that all...

Страница 13: ...pen close With CS door open beeper is activated with door button 7 Reset and ON OFF IO button respectively By pressing for 4 seconds then releasing batch number and machine No is shown Access to Servi...

Страница 14: ...4 Service assignments Opening of both doors Both doors may be opened by means of code input or by hardware key Press door switch 6 of unclean side for 5 seconds in mode Program ready unclean side doo...

Страница 15: ...nufacturer of detergents Display of recipes assigned to individual programs Input of dosing agent parameters in recipe Calibration Dosing pump and Impulse counter query pulse values 3 Control Module 3...

Страница 16: ...k for DS on or off User ID on or off Bach content Identification on or off Automatic rack ID by means of keypad on or off CS door opens at program end 5 2 Configuration Module only for service technic...

Страница 17: ...value temperature sensor 7 10 PT 100 sensor only with WD 270 290 T7 45 C T8 32 C T9 45 C T10 32 C 4 2 2 Level sensor L1 L2 actual values level sensors in V Working level approx 1 7V empty level 0 5V P...

Страница 18: ...d then start with c Step over Program P1 P6 Step over S2 1 Start 4 2 3 Validating mode This module is suitable for validating the dosage In this step the actual dosing quantity is indicated in ml whic...

Страница 19: ...mp 1 5 and input of dosing agent volume in ml 2 2 Rinsing 60 C 05 min HT0 D2 2 0ml Calibration Dosing Pump 1 If no flow meters are connected Time must be set Calibration procedure see chapter 4 4 Cali...

Страница 20: ...Mix Dosing A D1 5 0 ml D2 3 0 ml P1S2_035 00M 060 05M F2M3_DA 0 0L D1 0 0L Using Mix Dosing per phase maximum 4 detergents may be dosed with appropriate concentration If in doing unit D instead of a...

Страница 21: ...the respec tive agent container 4 3 3 Calibration of Flow Meters Impulse Remove hose from respective agent container elbow and place in calibration container 1 liter Flow Meter has to be mounted upri...

Страница 22: ...close 255 potentiometer value P1 P2 255 42O 42C 4 5 Parameter Module 4 Parameter Parameter Module LED PT 4 illuminated Last modification in parameter module Parameter Last modif 13 06 00 Display Modi...

Страница 23: ...ssigned program key Execute with c Recipe input see chapter Parameter Input Media 1 9 functions 1 9 and A temperature and time input tem perature limitation with media 1 4 7 9 max 99 media 5 and 6 max...

Страница 24: ...water M2 Warm water M3 Mixed water warm cold M4 DI water fully de calcified M5 Drying air M6 Drying with condensing of exhaust air M7 Cold water over heat exchanger M8 Disinfected DI water Boiler 55 C...

Страница 25: ...isplay of no CW The limit value may be adjusted under Limit 6 Temperature control ISO EN 15883 1 chapter 5 9 1 a If water temperature deviates by more than 8 C in water steps M 1 2 3 4 9 error code 16...

Страница 26: ...7 and the air heater K 18 are controlled by means of intake air temperature sensor NTC 2 according to the selected target temperature and over time Temperature indication on the display and at the pri...

Страница 27: ...476 Which titer reduction is appropriate for a thermal disinfecting process EN ISO 15883 defines two different applications with one associated Ao value for each According to this containers for human...

Страница 28: ...ctual AO value P2 _ 13 Min DESINF Ao 2389 89 C 4 5 13 FB Thermal disinfecting AO 600 Same function as FA but with reduced Ao value of 600 All instruments that will be sterilized in RDG following their...

Страница 29: ...0 Display Operating Hours Air Filter The drying time is summed up If air filter is exchanged use right hand scroll key c to reset the operating hours to 0 h The lifetime of the main filter is about 50...

Страница 30: ...ase must occur at the beginning of a program The first wash liq uid draining must occur only after conclusion of the disinfection phase In case of program interruption the program may not be continued...

Страница 31: ...6 S10 7 S108 Program X X P1 X X P2 X X X P3 X X P4 X X X P5 X X X P6 X X X X P7 S105 Basket positioning Basket Coding On Off Only ON Program selection with basket coding is active The entered programs...

Страница 32: ...input name by means of barcode reader for batch documentation IN case of activated user ID name or number of user will be inter rogated on display as follows User Name or No The machine either enters...

Страница 33: ...without input of name or number the SW will remain in interrogation mode In case of automatic basket loading program cannot be started prior to in put Printer shows a line with batch rack No xxx only...

Страница 34: ...in case of error If stand by printer has been activated by cursor key d ON OFF all inputs outputs sen sor values and error codes at time of program interrupt will be logged Printing of setup settings...

Страница 35: ...M23 Dosing pump 3 M23 Dosing pump 3 M24 Dosing pump 4 M24 Dosing pump 4 Y25 CW valve drain cooling 60 C Y25 CW valve drain cooling 60 C K26 Boiler heater DI tank K26 Boiler heater DI tank Y27 CW DI v...

Страница 36: ...y S113 Door switch CS open S201 Empty Indicator 1 S201 Empty indicator 1 S202 Empty indicator 2 S202 Empty indicator 2 S203 Empty indicator 3 S203 Empty indicator 3 S204 Empty indicator 4 S204 Empty i...

Страница 37: ...eady dis play will show Peak Load Cut Off 6 2 2 SB Leakage Floor Pan If input SB is closed the current program will be interrupted Display will show Machine leaks Error code 112 6 2 3 SC DI Boiler Cod...

Страница 38: ...ture sensor tank monitoring PT100 10 Temperature sensor DI boiler K26 option 6 4 Interfaces 6 4 1 Bach documentation system Sauter ICS 8535 8565 Interface RS 485 The connection for the Bach documentat...

Страница 39: ...No Type Designation Comment Position No tele gram 1 Machine Med Medium 1 2 Machine CT Control temperature NTC 5 NTC 2 2 3 Machine CDNo Control dosage no 4 4 Machine DosV Dosage volume 8 5 Machine Ao A...

Страница 40: ...bus connection Connector Function Interface X1 Mini Mate n lock AMP 24 V supply DC or AC X30 Sub D Interface RS 232 PC Modem X31 Mini Mate n lock AMP Interface RS 232 Printer Scanner X32 Phoenix screw...

Страница 41: ...2 Configuration 5 in Service Manual All these data will be lost during downloading It is recommended to use Save Setup Settings Selecting Washer Download Software Path WD290_X_xx mot then confirm with...

Страница 42: ...e is being loaded Pressing reset button control system is restarted Caution The door end positions must be re calibrated load Set up and program data Reenter machine ser no mfg date date of print repl...

Страница 43: ...cable in very fine print Sometimes poor crimps or bad plug connections are the source for malfunction and er ror indication Therefore check connections i e by shaking cables while observing the input...

Страница 44: ...takes more than 16 sec onds until the lower Reed S 112 or the potentiometer value remains within the closed range Query input S 112 R1 only during opening procedure Cause Remedy Manual linear drive o...

Страница 45: ...cess In case of single door ver sion Pos 5 11 there is no query Door does not open Error code 106 107 The closing process of door CS takes more than 20 seconds If closing process of door with lifting...

Страница 46: ...ieves Circuit over switch S B is open locate interruption Leakage in system fix leakage dry basin Machine leaks Error code 112 113 If input S 109 opener pressure switch opens at 35 mm water column wit...

Страница 47: ...ature sensor on bottom of wash chamber is defective or not con nected See malfunction 130 NTC 5 defec tive Error code 134 135 The temperature sensor in the DI boiler is defective or not connected See...

Страница 48: ...monitoring system P1 leaks check hoses S 110 S 111 door switch remains open check door switch and position No CW water Error code 141 141 Adjustment of limit value for cold water intake 1 15 min defau...

Страница 49: ...c 3 2 V without wash pump M 15 Limit value P u dynamic P u static 1 3 V with running wash pump Cause Remedy Wash pump M 16 is deductive Check Contact K16 or wiring connec tion Pressure switch S211 sta...

Страница 50: ...eck exhaust system Air presses back by way of exhaust system install motorized flap That opens overflow level Too much air is aspirated during fill process Level too low Error code 149 15 0 The maximu...

Страница 51: ...ter 2 does not recognize the required number of pulses during dosing As per 151 false dosing D2 15 3 Flow meter 3 does not recognize the required number of pulses during dosing As per 151 false dosing...

Страница 52: ...n Delta Temp NTC 4 5 Minutes 16 3 Temperature overrun In case water temperature overshoots target value by 8 C during water steps M 1 2 3 4 7 9 active process is interrupted Cut off criteria If water...

Страница 53: ...eating energy Not in cluded in the energy equation is the energy content of water drawn from the building side supply In case of steam heated machines the energy used to heat the water is not to be co...

Страница 54: ...f the second rinsing step 9 5 Overview Factory Settings The factory settings programs have been optimized for the following chemical additives In case any foreign products are used the full responsibi...

Страница 55: ...Technical Manual WD 230 and WD 250 Rev 1 8 PF Page 55 73018_E rev 1 8 Technical Manual doc P10 P11 P12...

Страница 56: ...unit 2 none Drying accelerator Belidry 604 Dosing unit 3 Consumption 28 ml batch El energy consumption 4 5 kWh Process description Program No 1 Instruments alkaline Phase 1 Phase 2 Program steps Type...

Страница 57: ...Dosing unit 2 none Drying accelerator Belidry 604 Dosing unit 3 Consumption 28 ml batch El energy consumption 5 3 kWh Process description Program No 2 Instr intensive alkal Phase 1 Phase 2 Program ste...

Страница 58: ...Belidry 604 Dosing unit 3 Consumption 31 ml batch El Energy consumption 4 9 kWh Process description Program No 3 Anesthetic alkaline Phase 1 Phase 2 Program steps Type me dium Temp 1 C Product Dosing...

Страница 59: ...elidry 604 Dosing unit 3 Consumption 28 ml batch El energy consumption 3 7 kWh Process description Program No 4 Container neutral Phase 1 Phase 2 Program steps Type me dium Temp 1 C Product Dosing Dur...

Страница 60: ...rator Belidry 604 Dosing unit 3 Consumption 30 ml batch El energy consumption 4 7 kWh Process description Program No 5 MIC Instr alkaline Phase 1 Phase 2 Program steps Type me dium Temp 1 C Product Do...

Страница 61: ...l Drying must be applied with great caution It is imperative to ensure that no wash goods can reach the clean work zone after it has passed through this process only and without cleaning Process descr...

Страница 62: ...Belidry 604 Dosing unit 3 Consumption 26 ml batch El energy consumption 3 7 kWh Process description Program No 7 OR shoes alkaline Phase 1 Phase 2 Program steps Type me dium Temp 1 C Product Dosing Du...

Страница 63: ...Technical Manual WD 230 and WD 250 Rev 1 8 PF Page 63 73018_E rev 1 8 Technical Manual doc 10 Functional and Electro Schematics Abb 73870 01 with electrical dryer...

Страница 64: ...Technical Manual WD 230 and WD 250 Rev 1 8 PF Page 64 73018_E rev 1 8 Technical Manual doc Abb 73018 91 Steam dryer...

Страница 65: ...Technical Manual WD 230 and WD 250 Rev 1 8 PF Page 65 73018_E rev 1 8 Technical Manual doc 10 1 Function Diagram Dosing Abb 73018 58...

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