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Installation and Operation Manual

Activated Carbon Tower

CLEARPOINT

®

V

V models 1000-2800

READ MANUAL BEFORE INSTALLATION AND OPERATION

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Содержание CLEARPOINT V

Страница 1: ...EN Installation and Operation Manual Activated Carbon Tower CLEARPOINT V V models 1000 2800 READ MANUAL BEFORE INSTALLATION AND OPERATION ...

Страница 2: ......

Страница 3: ...Use of the Activated Carbon Tower 9 4 2 Location and Installation 10 4 3 Optimal Installation Diagram 11 5 ACTIVATED CARBON TOWER OPERATION 12 5 1 Start Up 12 5 1 1 Verification Prior to Start up 12 5 1 2 Activated Carbon Fill Procedure 12 5 1 3 Start up Procedures 13 5 2 Isolation and Shut Down Procedure 13 6 MAINTENANCE AND SERVICE 14 6 1 Maintenance and Service Information 14 6 1 1 Routine Main...

Страница 4: ...es Activated Carbon Tower Rev B 4 7 TROUBLESHOOTING GUIDE 16 8 DISMANTLING OF THE ACTIVATED CARBON TOWER 16 9 GENERAL DESCRIPTION OF PARTS 16 For technical product support please call 1 800 235 6797 and select Option 2 ...

Страница 5: ...ct to local boiler and pressure vessel regulations The end user is responsible for following all of the relevant laws rules and regulations and ensuring that only experienced and trained personnel install and or operate the carbon tower In most countries states cities and or local municipalities the installation may only be carried out by a licensed installation company Inspections must be carried...

Страница 6: ...must be properly disposed in a manner complying with the rules and regulations of the local municipality government 3 TECHNICAL SPECIFICATIONS AND GENERAL FUNCTION 3 1 Technical Data by Model Size CLEARPOINT V Model Size 1000 1200 1500 1900 2300 2800 Flow Rate scfm 1000 1200 1500 1900 2300 2800 Inlet Outlet Connection Flange in 2 1 2 2 1 2 3 3 4 4 Height A in 86 85 90 78 93 83 Width B in 24 26 28 ...

Страница 7: ...e carbon tower capacity for actual conditions How to select the carbon tower for actual conditions ADJUSTED CAPACITY ADJUSTED CAPACITY Standard Flow Rate x Correction Factor System Flow Rate Correction Factor Example Example Dryer Model CLEARPOINT V 250 System Flow Rate 300 scfm Standard Flow Rate 250 scfm Operating Conditions 130 psig Operating Conditions 110 psig ADJUSTED CAPACITY 300 scfm 1 20 ...

Страница 8: ...igher concentration of oil aerosols Increased operating pressure Increase relative humidity During operation there is a possibility for activated carbon solid particles as fine powder to be released that are particularly abrasive and can be extremely damaging to downstream components and users For the above reasons it is required that the compressed air system before and after the carbon tower be ...

Страница 9: ...olid pollutants or in outdoor applications or areas exposed to the elements Do not use water to extinguish fire on the dryer or in the surrounding area Machine level noise at the area of installation could be higher than 85 dBA Install the unit in a dedicated area where people are not normally present The installer and or end user is responsible to install proper safety signs at the installation s...

Страница 10: ...ntial pressure gauge 1 0 micron filtration grade particulate post filter differential gauge optional and with a manual drain Activated carbon dust traveling downstream of the carbon tower may cause contamination and or accelerated wear to other components and equipment Therefore a particulate post filter should be used to prevent desiccant dust from traveling downstream Activated carbon is conside...

Страница 11: ... F Filtration 9 Condensate Drainage Points for BEKOMAT 10 CLEARPOINT V Activated Carbon Tower 11 Dry Air Outlet Optimal installation is with moderately sized receivers at the inlet and outlet side of the dryer and carbon tower This allows for the additional free cooling and moisture collection and more consistent dryer inlet flow provided by an upstream receiver while providing the most reliable s...

Страница 12: ...ating of the unit Operating the carbon tower at a pressure higher than the maximum rating could be dangerous for both the operator and the machine The inlet air temperature and air flow rate entering the carbon tower must be within the limits indicated on the data plate 5 1 2 Activated Carbon Fill Procedure The CLEARPOINT V activated carbon tower may be delivered without activated carbon filled in...

Страница 13: ...wing compressed air into the carbon tower It is critical that the carbon tower be pressurized slowly to prevent damage to the activated carbon bed Keep the outlet isolation valve closed at this time 2 SLOWLY open the outlet isolation valve All valves are now in their open positions and compressed air is flowing through the carbon tower and downstream 3 Close the carbon tower bypass valve The bypas...

Страница 14: ...st is considered a nuisance dust Proper precautions should be taken prior to replacing the desiccant material in the dryer Please refer to the Material Safety Data Sheet MSDS 1 Isolate and shut down the carbon tower see page 13 2 Place a suitable container at the edge of the drain port on the bottom of the tower that are located on the bottom 3 Open the drain port on the bottom of the tower and ca...

Страница 15: ...038117 3 3 Post filter Element 1 0 μm 25FX 4038109 27FX 4038145 30FX 4038146 32FX 4038147 88FX 4038110 3 3 Annual Activated Carbon Activated Carbon total weight in lbs per adsorber 4034197 55 lb bag 354 428 536 729 853 1105 6 2 2 Spare Parts DESCRIPTION Order No 1000 1200 1500 1900 2300 2800 Pressure Relief Safety Valve 1 4 Pressure Relief Safety Valve 4026666 1 2 Pressure Relief Safety Valve 4026...

Страница 16: ...of materials of construction Part Material Activated Carbon material Activated carbon Oil contaminated Frame and supports Carbon steel Powder coated Piping Galvanized steel Galvanized malleable iron Brass Aluminum Towers and screens Carbon steel Stainless steel Filter housing Aluminum Epoxy paint Filter cartridge Filtering material PVC Oil Safety Valves Brass Bronze We recommend complying with the...

Страница 17: ...CLEARPOINT V Series Activated Carbon Tower Rev B For technical product support please call 1 800 235 6797 and select Option 2 ...

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