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Automatic Unit for joining the

Side Seam, Series 1281/4

Operating Instructions

Version 1.1, 10-15-1999 – GB

Содержание 1281/4 Series

Страница 1: ...Automatic Unit for joining the Side Seam Series 1281 4 1999 Beisler GmbH Hösbach Operating Instructions Version 1 1 10 15 1999 GB ...

Страница 2: ...g parts Part 1 Operating instructions pages 1 xx adresses to the operator of the machine that means the person who works at and with the machine Part 2 Mechanics manual pages 2 xx is used for the putting into operation adjustment troubleshooting and maintenance of the machine and adresses to qualified staff only Please obtain all safety warning and other hints and regulations in this manual ...

Страница 3: ... Switch off 1 11 3 3 Emergency Stop using the main switch 1 11 3 4 Restart after Emergency Stop 1 12 3 5 Adjust compressed air pressure 1 12 4 Operation of the sewing head 1 12 5 Components of the machine 1 13 5 1 Prelaying and working tables 1 13 5 2 Mouse with guiding bar and pull back mechanism 1 13 5 3 Sewing head with contour guiding and pulling device 1 14 5 4 Operation device 1 14 5 4 1 Com...

Страница 4: ...2 6 Separate trouser skirt parts 1 20 6 3 Program control 1 21 6 3 1 Available sewing programs 1 21 6 3 2 Select a sewing program 1 21 6 4 Additional settings at the operation device 1 22 6 4 1 Select operation language 1 22 6 4 2 Adjust display contrast 1 22 7 Cleaning and maintenance 1 23 7 1 Cleaning of the machine 1 23 7 2 Maintenance 1 23 7 2 1 Check oil level in the sewing head 1 23 7 2 2 Em...

Страница 5: ...persons things and environment by inappropriate operation of this machine Installation and maintenance duties may only be carried out by authorized staff Danger Danger of injuries in the range of the sewing head Don t grasp into the affected area of the needle during the sewing process Danger Before any operations at or with the machine putting into operation operati on maintenance repair etc the ...

Страница 6: ...ecially the following actions are subject to this regulation operation including preparation troubleshooting during production cle aning care Servicing maintenance inspection repair Transportation ATTENTION A specialist in accordance to IEC 364 and DIN EN 60204 1 is regarded as qualified staff 1 5 Authorized person DANGER There is danger to human beings things and environment through inande quate ...

Страница 7: ...nse will be prosecuted by law All rights reserved on this operating manual including reproduction in any thinkable way either by copying printing on any data recording media or in translated form Reproduction of this operating manual even in extracts only with written approval by Beisler GmbH This operating manual contains a description of the product but no promise of certain qualities or results...

Страница 8: ...must be reported to the corresponding official immediately after discovery The company using this machine has to assure that the machine is always operated in faultless condition Security installation may not be dismounted or put out of function If security installation must be dismounted for preparation repair or mainte nance of the machine they must be mounted immediately after the duties have b...

Страница 9: ... electrical construction corresponds to the current norms and regulations particularly DIN 5713 VDE 0113 Beisler GmbH is doing product and market research for the further develop ment and permanent improvement of their products In the case of faults and or technical trouble please contact the Beisler GmbH service staff We assure that suitable measures will be done immediately The Beisler GmbH guar...

Страница 10: ...utomatic Unit for joining the Side Seam Series 1281 4 allows the rational joining of the inside and outside seam at ladies or mens trousers and the closing of skirt parts The machine is equipped with a prelaying and working tables a sewing head and several supply and transportation faci lities All components of the machine are mounted on a base frame made of square steel pipes and controlled by an...

Страница 11: ...ead 6 Contour guiding 7 Working table 8 Main switch 9 Collecting basket 10 Stacker 11 Compressed air supply unit 12 Foot pedal machine sequence 13 Foot pedal stacker 14 Mouse guiding bar 15 Mouse Further information on the components of the machine are contained in the coming chapters 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 ...

Страница 12: ...6 Technical data Dimensions LxWxH 2 300 x 1 500 x 1 700 mm Table height 830 980 mm adjustable Weight 120 kg El connection 220 V AC Air connection min 5 bar Power consumption 0 7 kW Air consumption est 3 l part ...

Страница 13: ...witch points on the marking 1 ON The display of the operation device 1 shows the main screen 3 2 Switch off Turn the main switch 2 counter clockwise until it is released The grip of the switch points on the marking 0 OFF 3 3 Emergency Stop using the main switch The main switch 2 is located at the machine front beneath the working table Turn the main switch counter clockwise until it is released Al...

Страница 14: ...se 3 5 Adjust compressed air pressure The machine needs an air pressure between 5 and 6 bar This is adjusted at the air supply unit 1 Control to adjust the air pressure 2 Air connecting hose 3 Pressure gauge 4 Collector for condensing water 5 Release valve for condensed water Check the air pressure at the pressure gauge 3 If the indicated value differs from 6 bar adjust the pressure by turning the...

Страница 15: ...can be stored These parts can be aligned on the working table 5 2 Mouse with guiding bar and pull back mechanism The mouse is used for the clamping of the trouser and skirt parts to prevent them from sliding away The cloth is clamped between mouse plate 7 and clamping arm 6 During the sewing the mouse will be pulled along the guiding bar 1 until a termina tion switch triggers the opening of the cl...

Страница 16: ...e sewing head The pulling device 1 helps to transport the cloth during the automatic sewing With the contour guiding 3 a perfect joining of the trouser or skirt parts is achieved 5 4 Operation device You can operate the machine during production using the operation device You can open existing programs and program new ones 1 2 3 4 5 1 Display 2 Cursor keys 3 Special key 4 Minus Plus keys 5 M keys ...

Страница 17: ...ns redu ce increase numeric values and select programs Key M1 5 press this key to set back the mouse Key M2 5 press this key to trigger the stacking Key M3 5 press this key to swing the pulling device up 5 4 2 Explanation of the display After switching on with the main switch the program will be displayed which had been used previously The machine is ready for sewing instantly PROG HAUPTNAHT 001 S...

Страница 18: ...process This is executed automatically Press the foot pedal 2 to open the stacker 1 if you want to take out the sewed fabrics 5 6 Main switch The main switch is located at the front side of the machine right handed beneath the working table Use it to switch the machine on and off 5 7 Collecting basket 1 ...

Страница 19: ...the collecting basket which can be emptied easily 5 8 Foot pedal 1 Use the foot pedal to start the program sequence Two ways of switching have to be distinguished Press forward weight on the foot tip and tilting the foot pedal forward Press backward weight on the heel and tilting the foot pedal back ward ...

Страница 20: ...eed The operator of the machine has to select the desired sewing program align the fabrics correctly sew the first part of the seam manually start the automatic sewing supervise the fault free functioning of the machine The production sequence contains the following steps 1 Align the trouser or skirt parts on the working table 2 Clamp the parts with the mouse 3 Insert the fabrics under the sewing ...

Страница 21: ...ve for good sewing results Align the trouser skirt parts on the working table so that the front and back part fits together perfectly 6 2 3 Clamp parts with the mouse 1 Insert the trouser skirt parts 3 between the clamping arms 2 of the mouse 1 2 3 2 Press on the upper clamping arm 2 to clamp the cloth 6 2 4 Insert the fabrics under the sewing foot Take both trouser skirt parts 3 and insert them b...

Страница 22: ...nt and back trouser skirt 2 Hold one finger below one finger between and one finger above the cloths 3 Press the foot pedal backward to drive the contour guiding 1 forward beneath between and above the cloths 3 At the same time the pulling device 4 will be lowered 4 Press the foot pedal forward to start the automatic sewing of the rest of the programmed seam 5 After the seam is finished the parts ...

Страница 23: ...of the contour guiding 002 same program like 001 but with additional width regulation in the range of the hip bow of the back trouser with top feed enabled the back trouser is in top position 003 same program like 002 but with additional width regulation in the range of the hip bow of the back trouser with bottom feed enabled the back trouser is in bottom position 004 sewing programs 002 and 003 a...

Страница 24: ...y contrast 6 4 1 Select operation language Position the cursor on the program number and press the Minus key once This will be displayed 6500 XXX DEUTSCH 000 PROG Use the arrow keys to move the cursor on the displayed operation language here deutsch german and press the Plus key until the desired operation language is displayed Move the cursor back on 000 Hint The descriptions in the sewing progra...

Страница 25: ...ed to clean the machine 7 2 Maintenance ATTENTION Damage to the machine due to inadequate maintenance possible The execution of the maintenance duties should be reserved to experienced and especially qualified staff The required measures are described in the mechanics manual in the second part of this documentation 7 2 1 Check oil level in the sewing head There is a window in the sewing head where...

Страница 26: ...ng movement to the right Hint Please assure that the collected waste materials are treated in accordance to the local waste regulations Help to keep nature clean and preserve the natural ressources 7 2 3 Empty water separator The machine is equipped with a pressured air supply unit where an automa tic water separator is mounted If there is water in the cup it will be released automatically if the ...

Страница 27: ...ming instructions and machine setup 2 6 3 1 General hints 2 6 3 2 Selection of the setup pages 2 6 3 3 Setup page 01 2 7 3 4 Setup page 02 2 7 3 4 1 Position actor turn direction needle position 2 7 3 4 2 Revs min and max 2 8 3 4 3 Foot pedal 2 9 3 4 4 Cover Page 2 9 3 4 5 Store error messages 2 10 3 4 6 Enable access code 2 10 3 5 Setup page 03 2 10 3 5 1 Presser foot 2 11 3 5 5 Step motor transp...

Страница 28: ...umatical pressure 2 Fix movable and loose parts 3 Lift the base with a hoisting device and be sure to lift possible additional devices e g stacker If the machine is equipped with transportation casters option you will have to release the brakes at every caster 4 Move the machine carefully to the new location Attention Attention when moving the machine on sloping areas Enormous pull power arises fr...

Страница 29: ...C Power consumption 0 7 kW Fuse 15 A Pressure air min 6 bar Req air quality free of oil Air consumption est 3 NL part 2 2 Mechanical installation Attention Check before starting the installation whether the desired location meets the requirements see chapter 2 1 technical data This is very important regarding the stability of the ground 2 2 1 Unpack and put up 1 Remove the packing material and pos...

Страница 30: ...machine is not in duty Use the control 1 2 3 Elektrical installation Hint All work at the electrical components of the machine may only be carried by qualified staff qualified electrical employee or instructed person according to IEC 364 and DIN EN 60204 1 Danger Parts under electrical current Without cutting off the power supply you might be injured severely Please obey the security advice given ...

Страница 31: ...ng into operation can be done easily 1 Adjust the machine to a horizontal stand 2 Connect power and air supply 3 Switch on the machine using the main switch at the front side of the machine 4 Check all security systems for function and efficiency Danger The machine may only be used for production purposes after the safety installations have been checked If a safety installation doesn t work adequa...

Страница 32: ...e icon of the function and change the setting using the Plus Minus keys At several functions you can press the Special key to open a setup page for the specific function The machine setup can be modified on the following pages Setup 01 Machine type Setup 02 Position actor turn direction needle position revs acceleration curve of the foot pedal cover page storing of error messages enable access cod...

Страница 33: ...ct a function position the cursor on the respective icon and press the Special key to open the setup page or press the Plus Minus key to switch the function on or off 3 4 1 Position actor turn direction needle position SETUP 02 160 0 0 80 II POS III POS I POS Turn direction After opening the setup page the cursor is positioned on the icon of the turn direction Press the Plus key to change the turn...

Страница 34: ...1 Position the cursor on the stroke II Pos 2 Turn the hand wheel into the set turn direction until the needle stands in the desired top position 3 Read the angle value below the turn direction icon est 80 4 Press the Plus or Minus key to enter the displayed value into the entry box beside the stroke II Pos 5 Position the cursor on the stroke I Pos 6 Press the Plus or Minus key to enter the value 1...

Страница 35: ...of it The cover page icon on setup page 02 must be enabled to allow the use of the cover page If it is enabled the cover page will be displayed before program page PROG 001 POS 001 COVER 0 P1 PULLER P2 KETTUPTRANS P3 STAPLERTRANS 44 30 1 a 5000 STEP 1 PRG 1 Open the page COVER 001 position the cursor on the desired parameter and modify the setting by pressing the Plus or Minus key P1 PULLER this p...

Страница 36: ...e access code is enabled the code must be entered before a setup page can be opened 3 5 Setup page 03 03 SETUP A S Eleven icons are displayed here but only five of them are enabled To enable disable a function position the cursor on the respective icon and press the Plus Minus key A disabled icon is crossed out To select the setup page of a function this function must be enabled Then position the ...

Страница 37: ...osition the cursor on the value of the start delay right edge and enter 120 ms here This time is required to assure that the sewing foot rests safely on the cloth before sewing starts 4 Position the cursor on both presser foot icons and set them to Presser foot up like shown in the picture 5 Press the Special key to leave this page 6 Check whether the presser foot is programmed on up on page PROG ...

Страница 38: ...1 SETUP 10 All inputs F1 F12 and outputs M1 M8 are displayed on this page For diabled inputs outputs the respective icon is crossed out At this machine the output F1 and the inputs M3 M6 and M8 must be disabled Position the cursor on the icon of an input output and press the Plus Minus key to alter the setting The outputs are valves and occupied as follows Valve description Output connector F1 Y1 ...

Страница 39: ...rammed The selected function is displayed on the left side in front of the background I O The icons will be explained further below The start delay is displayed to the right of the left handed hour glass the active duration to the right of the right handed hour glass The avilable functions are displayed above the hour glasses in a horizontal row Do the following to program an input or output 1 Pos...

Страница 40: ...ne should be programmed as follows Inputs Mouse backward M1 Fn F11 ON Stacker impulse M2 Fn F7 ON Pulling device up M3 Fn F8 TOG Mouse backward M7 Fn F11 ON Outputs Table blowing F2 100 100 Contour guiding up and blowing in the contour guiding F3 STEP 5 30 Contour guiding backward forward F4 STEP 0 45 Kett up F5 0 450 Smooth out device up down F6 STEP 800 100 Stacker impulse F7 0 75 Pulling device...

Страница 41: ...ogram specific symbols Manual sewing if this icon is contained in a step you can sew manually pressing the foot pedal forward switch to the next pro gram step by pressing the foot pedal backward Semi automatic execution if this icon is contained in a step the step will be switched on by pressing the foot pedal forward after a program med time expired or a stitch counting it will be switched to the...

Страница 42: ... STOP No stop there will be no program stop but a continuation with the next step Sewing foot up down indicates the position of the sewing foot at program start and end Needle position after sewing stop position the cursor on this icon and press the Plus key to select whether the needle shall stand in top or bottom position after the stop ...

Страница 43: ...P R E S S T O C A N C E L 5 Press the Plus key 6 Confirm the inquiry whether the data contained in the machine s memory shall be overwritten 7 Use the arrow keys to mark one of the three options SETUP PROG setup data and sewing programs will be loaded SETUP only setup data will be loaded PROG only sewing programs will be loaded 8 Press the Plus key 9 Now you have to confirm the loading of data int...

Страница 44: ...tup data only PROG write sewing programs only PROG DATA write program data only 6 Press the Plus key and this will be displayed C A U T I O N O L D K K 1 9 5 D A T A W I L L B E E R A S E D P R E S S T O C O N T I N U E P R E S S T O C A N C E L K K 1 9 5 S E T U P P R O G S E T U P P R O G P R O D D A T A 7 Press the Plus key to overwrite data which are contained on the storage module Then the se...

Страница 45: ...n section 4 3 3 Position the cursor on the letters PRG and press the Plus key to delete the data contained on the selected memory location 4 An inquiry will be displayed where you have to confirm the deletion by pressing the Plus key The deletion cannot be undone 5 Plug the storage module into the slot at the operation device 6 Position the cursor on the letter R 7 Press the Plus key to read the p...

Страница 46: ...wer supply check environment for disturbing devices spark generating devices high frequency machines a s o Program defective KP delete defective program and program it again if several programs are defective all programs should be loaded from the storage module if the loaded programs are defective replace control board KK66 Position actor defective SG check the connecting cable of the position act...

Страница 47: ...ed as a whole Replacement of the motor this is fixed with four screws in the motor housing the control board must be removed before it can be demounted Loading of new software future developments can be loaded into the control by replacing an EPROM to replace the EPROM remove rear cover replace EPROM mounted on a frame in the upper left corner when inser ting the new EPROM be sure to insert all pi...

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