Beckman Couler ALLEGRA X-12/R Скачать руководство пользователя страница 51

Section 3:  Service Procedures 

When the software detects the chamber temperature (thermistor) exceeds  50°C, or the software reads 
the can over temp sensor it will generate an Over temp diagnostic and shutdown the instrument by 
coasting.  There is no minimum chamber temperature requirement or diagnostic.

  

 

 

 

 

Diag # 

Description 

    Action taken 

When issued 

           Display 

    T1 

Max temperature exceeded 

Shutdown no brake, 
 door locked for 45 min

When thermistor reading  
exceeds 50C 

T-1 Temp, door locks for 
45 minutes, call Service 

    T2 

Chamber overtemp 

Shutdown no brake, 
 lock door 45 minutes

HW sends signal to  
control board 

T-2 Temp, door locks for 
45 minutes, call Service 

    T3 

Motor over temp 

Shutdown, no brake 

HW sends signal to 
control board 

T-3 Temp, door locks for 
45 minutes, see manual 

 

Refrigeration Diagnostics 

When the software detects the set temperature is not controlled within a temperature range an error will 
be displayed 

 

Diag # 

Description 

    Action taken 

When issued 

           Display 

    C1 

Temp exceeds 5C above set 

No action 

If reached temp and 4C  
over set  

C-1 Rotor temp exceeds  
4C above set 

    C2 

Temp exceeds 8C above set 

Shutdown no brake, 
  

If reached temp and 8C  
above set  

C-2Rotor temp exceeds 8C
 above set, call Service 

    C3 

Temperature not controlled 

Shutdown with brake

Not trending towards  
set temp 

C-3 Temp Error,  
call Service 

    C5 

Temperature bad reading 

Shutdown with brake

Software read an  
ambiguous temperature 
 reading 

C-5 Temp Error,  
call Service 

Drive Diagnostics  

 

Diag # 

Description 

    Action taken 

When issued 

           Display 

    D1 

Fault not cleared 

Shutdown no brake 

Driver board issues fault;  
SW cannot clear 

D-1 Drive error,  
call Service 

    D2 

Fault limit exceeded Shutdown 

no 

brake More 

than 

2 driver faults 

occurred during run 

D2-Drive Error, call 
Service 

 

    D4 

Bus voltage limit exceeded 

Shutdown, no brake 

SW detects bus voltage 
over maximum allowed 
voltage 435 Volt 

D-4 Drive error, call 
Service 

    D5 

Driver not powered 

Shutdown, no brake 

Drive power lost during 
run 

D-5 Drive Error, call 
Service 

    D6 

Driver over temperature   

Shutdown, no brake 

Signal from driver board 
indicates an over temp  

D-6 Drive Error, call 
Service 

   D7 

Driver not enabled 

Shutdown, no brake 

Driver not enabled after  
turning On 

D-7 Drive Error, call 
Service 

   D8 

Driver not established 

Shutdown, no brake 

Driver not established 
after turning Off 

D-8 Drive Error, call 
Service 

   D9 

Driver not connected 

Shutdown, no brake 

Driver board not 
connected 

D-9 Drive Error, call 
Service 

 
 
 
 
Speed Diagnostics 

3-18 

 

Allegra X-12/R, X-15R Service Manual 07/07 

Содержание ALLEGRA X-12/R

Страница 1: ...Part Number 679060 Rev AA ALLEGRA X 12 R X 15R Service Manual...

Страница 2: ...righted and Beckman Coulter reserves all rights This document may not in whole or part be copied photocopied reproduced translated or reduced to any electronic medium or machine readable form without...

Страница 3: ...operation of the instrument information regarding the limitations specifications precautions and hazards associated with its use To obtain a copy of the Operator s Manual s please order it through an...

Страница 4: ...nal injury CAUTION Used to prevent equipment damage To disregard the caution may cause mechanical damage however personal injury is not likely WARNING Used whenever an action or circumstance may poten...

Страница 5: ...al for the purpose of performing service upon such product Because of the possible hazards involved to an inexperienced person in servicing the product Beckman Coulter recommends that servicing of you...

Страница 6: ...ecommended for the job This not only reduces the chances of injury it minimizes damage to the instrument 4 Although not always possible it is recommended that mechanical devices be adjusted or calibra...

Страница 7: ...ff 3 Read and heed ALL caution labels They are posted for YOUR safety 4 Take care of test equipment Be sure to use the right probes for the right job Measuring high voltages for example requires a wel...

Страница 8: ...e certain they fit snugly before starting work with the components and printed circuit cards Touch the conductive work surfaces before starting work Know the ESD caution symbols Do not allow anyone no...

Страница 9: ...you have removed the front panel and or the rear panel from the instrument and have the circuit breaker on there is high voltage 200VAC 300VDC on some components This voltage is there even though the...

Страница 10: ...glasses and clothing 2 Do NOT inhale refrigerant It has an intoxicating effect and is harmful to your health 3 Refrigerant can easily cause frostbite Be especially careful with liquid refrigerant 4 U...

Страница 11: ...zing 1 Wear safety glasses 2 Work in a ventilated area 3 Know fire extinguisher location 4 Heat sink shield components 5 All refrigerant removed from the system no pressure 6 Do not invert turbo torch...

Страница 12: ...ALLEGRA X12 12R X 15R Main Table of Contents INTRODUCTION 1 1 SYSTEM INSTALLATION 2 1 SERVICE PROCEDURES 3 1 SCHEMATICS 4 1 PARTS 5 1 ACCESSORIES MISCELLANEOUS 6 1 APPLICATIONS 7 1 SERVICE MEMOS 8 1...

Страница 13: ...SECTION 1 INTRODUCTION 1 1 ALLEGRA X 12 R X 15R PERFORMANCE SPECIFICATION 1 1 1 2 GENERAL DESCRIPTION 1 3...

Страница 14: ...SECTION 2 SYSTEM INSTALLATION 2 1 SAFETY NOTICE 2 1 2 2 PREINSTALLATION REQUIREMENTS 2 3 2 3 CUSTOMER TRAINING 2 6...

Страница 15: ...SECTION 3 SERVICE PROCEDURES 3 1 MECHANICAL SYSTEMS 3 1 3 2 TEMPERATURE CONTROL SYSTEM 3 8 3 3 TROUBLESHOOTING 3 15 3 4 PREVENTIVE MAINTENANCE 3 20...

Страница 16: ...SECTION 4 SCHEMATICS 4 1 ALLEGRA X 12 R X 15R CIRCUIT DESCRIPTION 4 1 4 2 SCHEMATICS X 12 R 4 5 SCHEMATICS X 15R 4 18...

Страница 17: ...SECTION 5 PARTS 5 1 REPLACEMENT PARTS LIST 5 1 5 2 TABULATION DRAWING X 12 R 5 5 TABULATION DRAWING X 15R 5 13...

Страница 18: ...SECTION 6 ACCESSORIES MISCELLANEOUS NO MATERIAL AVAILABLE AT THIS TIME...

Страница 19: ...SECTION 7 APPLICATIONS NO MATERIAL AVAILABLE AT THIS TIME...

Страница 20: ...SECTION 8 SERVICE MEMOS ISSUED DURING TRAINING CLASS...

Страница 21: ...amber temperature in 1 increments Ambient temperature range 10 to 35 C Ambient temperature range for optimum operation 10 to 25 C Humidity restrictions 75 noncondensing Acceleration 10 acceleration pr...

Страница 22: ...ent temperature range 10 to 35 C Ambient temperature range for optimum operation 10 to 25 C Humidity restrictions 75 noncondensing Acceleration 10 acceleration profiles Deceleration 11 deceleration pr...

Страница 23: ...isolation Binding studies and separation of whole blood Processing large numbers of small volume samples in multiwell plates for concentrating tissue culture cells cloning and replicate studies in vit...

Страница 24: ...Available Rotors The following Beckman Coulter rotors can be used in the Allegra X 12 series centrifuge The rotors are described in individual manuals that accompany each rotor 1 4 Allegra X 12 R X 15...

Страница 25: ...Section 1 Introduction Allegra X 12 R X 15R Service Manual 07 04 1 5...

Страница 26: ...vated when the door is closed and locked A sensor in the rotor chamber continuously monitors chamber temperature The microprocessor calculates the required chamber temperature to maintain the selected...

Страница 27: ...vel on the table see Section 4 TROUBLESHOOTING OVERSPEED AND ROTOR IDENTIFICATION SYSTEM A rotor identification system prevents the installed rotor from running above its maximum rated speed During ac...

Страница 28: ...ifuge is disconnected from the main power source and refer such servicing to qualified personnel Do not replace any centrifuge components with parts not specified for use on this instrument Electrical...

Страница 29: ...radioactive Such materials should not be used in this centrifuge however unless all necessary safety precautions are taken Observe all cautionary information printed on the original solution container...

Страница 30: ...ls could enter the centrifuge air system and be ignited by the motor SPACE REQUIREMENTS Select a location away from heat producing labaratory equipment with sufficient ventilation to allow for heat di...

Страница 31: ...power source in case of a malfunction Rotor Attachment It is extremely important for a safe centrifuge operation that the rotor attachment to the drive shaft is free of play Otherwise shifts between d...

Страница 32: ...allation instructions 2 3 Customer Training and Instrument Demo The following check list is useful when customer training is required Refer to User s Manual for all of the following Explain Rotors Thi...

Страница 33: ...r operating condition following shipment Run the instrument 1 Open the chamber door 2 Enter speed of 3 000 RPM 3 Enter Temp 20C 4 Enter Time 30 min 5 Perform a test run to verify parameter input 6 Ver...

Страница 34: ...er before removing an instrument panel Warning As long as the yellow LED on the Motor driver board is lit the Bus Voltage is still present Wait until LED is off 3 1 2 Drive Motor Replacement Allegra X...

Страница 35: ...nce bracket Remove silicone sealant from chamber lip and clean boot outer groove of cured silicone Apply small bead of GE Silicone 108 to the outer groove of the boot T Reinstall boot U Reinstall fron...

Страница 36: ...er before removing an instrument panel Warning As long as the yellow LED on the Motor driver board is lit the Bus Voltage is still present Wait until LED is off 3 1 4 Housing Removal NOTE A second per...

Страница 37: ...that the emergency release is functioning Warning Unplug the centrifuge or turn off and lock out the main wall circuit breaker before removing an instrument panel Warning As long as the yellow LED on...

Страница 38: ...in a good seal between the door and the bowl gaskets The top of the striker to top of door skin distance is 1 500 050 Refer to BCI drawing 392300 J Tighten the locking nut to prevent rotation of the s...

Страница 39: ...if the optical flag is replaced moved or if a new control board or motor is installed To run a rotor a calibration value is needed The rotors used for calibration depend on the library of rotors pres...

Страница 40: ...brate the sensor H The calibration value can be displayed by pressing ENTER 614 Note An SX4750 rotor needs to be installed before adjusting the voltage below Before proceedings with adjustments make s...

Страница 41: ...ing an instrument panel Warning As long as the yellow LED on the Motor driver board is lit the Bus Voltage is still present Wait until LED is off 3 2 1 Refrigeration System Safety Warning Refer to the...

Страница 42: ...manifold Access control valves P N 964411 simplify connection to Shrader service valves and refrigerant supply as shown in Figure 3 1 C Before opening the Shrader valves purge the charging manifold an...

Страница 43: ...Section 3 Service Procedures Figure 3 1 Allegra X 12R 3 10 Allegra X 12 R X 15R Service Manual 07 07...

Страница 44: ...Section 3 Service Procedures Allegra X 12 R X 15R Service Manual 07 07 3 11...

Страница 45: ...Section 3 Service Procedures Allegra X 15R 3 12 Allegra X 12 R X 15R Service Manual 07 07...

Страница 46: ...VACUATION A Evacuate the system to 50 microns by using an evacuation manifold and a high capacity vacuum pump as shown in figure 3 3 After a vacuum is obtained turn compressor on for about 2 3 seconds...

Страница 47: ...azing precautions Unbraze both refrigeration chamber lines H Remove chamber support mounting hardware from bottom side of chassis I Remove the barrier if necessary by removing two screws attached to e...

Страница 48: ...89K 22 11 29K 42 5193 20 78 91K 3 25 69K 23 10 84K 43 5006 10 47 54K 4 24 55K 24 10 41K 44 4827 1 30 89K 5 23 46K 25 10 00K 45 4655 6 22 43K 26 9605 46 4480 7 21 45K 27 9227 47 4331 8 20 52K 28 8867 4...

Страница 49: ...H Overspeed Speed not controlling No Tach present Temp T Overtemp Refrigeration C Temperature control System Diagnostics All System diagnostics are only checked during power up When a System diagnost...

Страница 50: ...ng stopping or pressing ENTER START L 6 Door Latch call Service L7 Cannot open the door No action When running stopping or pressing ENTER START L 7 Can t Open Door see manual Imbalance Diagnostics The...

Страница 51: ...8C above set C 2Rotor temp exceeds 8C above set call Service C3 Temperature not controlled Shutdown with brake Not trending towards set temp C 3 Temp Error call Service C5 Temperature bad reading Shut...

Страница 52: ...eed read From rotor magnets is 100 RPM more than maximum Speed for the rotor H 6 Speed Error door locks for 45 min Call Service Rotor Diagnostics Diag Description Action taken When Issued Display R1 N...

Страница 53: ...rifuge WARNING Never attempt to override the door interlock system while the rotor is spinning 3 Locate the release device cap underneath the bottom center of the centrifuge not visible from the centr...

Страница 54: ...accessories safe and usable Run Max RPM test to check for normal operation Update instrument to latest revision Check latest Service INFO s for updates kits Test operation This is not a certification...

Страница 55: ...compacted dirt Check latch and door for alignment Tighten door screws Verify line voltage 3 4 4 Electrical and Functional Tests Perform all needed updates Final test run NOTE This is not a Certificati...

Страница 56: ...circuit sends a fault signal to the microprocessor if the supply falls below 20V DC Driver Board Control Via J21 The microprocessor generates PWM signals that are fed to the Driver Board Other control...

Страница 57: ...a J8 Index and Code pulses from the Hall Effect Sensor are filtered and connected to the microprocessors TPU12 and TPU10 channels Imbalance Via J9 U36XZY The imbalance circuit detects drive displaceme...

Страница 58: ...The major components of the LVPS are T1 and U15 Interface Control and status signals are communicated between the Motor Driver Board and the Control Board via opto isolators located on the MDB The inp...

Страница 59: ...o activated Indicators There are three LED indicators on the MDB LD1 is green and indicates that the drive is enabled LD2 is red and indicates that the fault signal is active LD3 is yellow and indicat...

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