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Commissioning

KL2602, KL2622, KL2634

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Version: 2.4.0

For the -0010 variants applies:

The relays internally of these terminals would be switched near to the zero voltage crossing of an AC supply.
Hereby the lifetime of the outputs is no longer dependent by the absolute lifetime of the relay. The result of
an exemplary long term test with the following boundary conditions represent that:

• Each channel of a terminal EL2622-0010 (or KL2622-0010 respectively) switches cyclic one time per

second a beforehand complete discharged capacitive load of approximately 40 µF (without any
additional resistor in series) to 230 V AC, whereof a permanent current of approx. 4 A is resulting.

• After abortion of the test over more than 200,000 switching cycles per channel the expected lifetime of

the terminal outputs are above them of the relays.

• Under the same test conditions but without connection of the neutral wire that disables the operation of

the zero voltage detection, the relay was out of order after less than 10 switching cycles.

Economic life-time

It is the maximum values that are to be expected that are critical to selection of the right terminal
rather than the technical figures for normal operation!

4.2

Notes on contact-protecting switching of the
EL26x2-0010/ KL26x2-0010 terminals

In order to minimize starting currents in the form of capacitive loads in electronic ballasts, it is possible to
switch on loads at the time when the mains voltage zero crossing occurs. To this end this Bus Terminal
features continuous zero crossing detection for frequencies between 45 Hz and 65 Hz.

At 50 Hz this results in an additional switch on delay to the usual relay delay of 10 ms, at 60 Hz the value is
approx. 8.33 ms.

Operation only possible at the same phase

No different phases may be applied at terminal points 2 and 6 (400 V voltage between the terminal
points is not permitted!).

General notes on commissioning

• In order to be able to use this function, an alternating voltage for internal detection must be present

between terminal points 2 and 3. The feeding in of an alternating voltage can be done via the blade
contacts, too.

• Under usual grid conditions the terminal switches near the voltage zero crossing with a typical temporal

accuracy of <1 ms.

• If no zero crossings of an alternating voltage occur for a prolonged period, the system responds directly

to the switch on or switch off request by the PLC, without delay.

• For the EL versions, it is advisable for the PLC to wait until the status becomes “1”, indicating

successful synchronization of the terminal with the zero crossings of the prevailing alternating voltage.
The status bit can be linked via the process data of the terminal and evaluated by the PLC.

• If the “detection” voltage between terminal points 2 and 3 is switched off in the meantime, the Bus

Terminal is only able to maintain the synchronization for a very short time. Thereafter, it indicates the
loss of synchronization by switching off the corresponding status LED or the status bit. A new
synchronization process commences once the supply voltage is restored. Subsequently the switching
operations of the relay once again take place near the voltage zero crossing.

Missing synchronization

If a relay is switched on without synchronization, a current-minimized switch on operation near the
alternating voltage zero crossing cannot be guaranteed.

Содержание KL2602 Series

Страница 1: ...Documentation KL2602 KL2622 KL2634 Two and four channel Relay Output Terminals 2 4 0 2019 09 23 Version Date...

Страница 2: ......

Страница 3: ...3 Mounting and wiring 17 3 1 Instructions for ESD protection 17 3 2 Installation on mounting rails 17 3 3 Connection 20 3 3 1 Connection system 20 3 3 2 Wiring 22 3 4 KL2602 00x0 Connector pin assignm...

Страница 4: ...Table of contents KL2602 KL2622 KL2634 4 Version 2 4 0...

Страница 5: ...odification of products that have already been supplied may be made on the basis of the data diagrams and descriptions in this documentation Trademarks Beckhoff TwinCAT EtherCAT EtherCAT G EtherCAT G1...

Страница 6: ...for trained specialists in control automation and drive engineering who are familiar with the applicable national standards Description of instructions In this documentation the following instruction...

Страница 7: ...ical data updated Foreword and appendix added English translation available 1 1 Company name changed to Beckhoff Automation GmbH Layout updated 1 0 First release Firmware and hardware versions The fir...

Страница 8: ...length according to the table below If the information is shorter spaces are added to it The data under positions 1 to 4 are always available The following information is contained Item no Type of inf...

Страница 9: ...characters that will replace all other serial number systems at Beckhoff in the long term e g batch designations on IO components previous serial number range for safety products etc The BTN will als...

Страница 10: ...11 Dual channel relay output terminal 230 VAC make contacts soft switching KL2622 0000 11 Dual channel relay output terminal 250 VAC potential free make contacts KL2622 0010 11 Dual channel relay outp...

Страница 11: ...KL2602 0010 is connected to the power contacts and can be generally used for switching devices requiring mains power The Bus Terminals indicate their signal state by means of light emitting diodes The...

Страница 12: ...mer Overflow If no process data is transferred to the terminal from the Bus Coupler for 100 ms the green signal LEDs go out and the relay contacts are opened after typical reaction time see Technical...

Страница 13: ...mA Bit width in process image 2 outputs Service life Mechanical operating cycles 20 000 000 switching operations Service life Electrical operating cycles At least 100 000 switching operations on resis...

Страница 14: ...min 2 x 107 at 18 x 103 switching cycles per hour Operating cycles electr min 100 000 3 A at 250 VAC 3 A at 30 VDC and ohmic load 80 000 5 A at 250 VAC 5 A at 30 VDC and ohmic load 100 000 2 A at 250...

Страница 15: ...their signal state by means of light emitting diodes The KL2634 bus terminal has potential free contacts The power contacts L and N are not looped through Watchdogtimer Overflow If no process data is...

Страница 16: ...delay at 50 Hz 10 ms delay time of the relay Service life Mechanical operating cycles min 2 x 107 18 x 103 switching cycles per hour Service life Electrical operating cycles min 2 x 105 3 A 30 VDC oh...

Страница 17: ...ontact with highly insulating materials synthetic fibers plastic film etc Surroundings working place packaging and personnel should by grounded probably when handling with the devices Each assembly mu...

Страница 18: ...til the lock clicks onto the mounting rail If the terminals are clipped onto the mounting rail first and then pushed together without tongue and groove the connection will not be operational When corr...

Страница 19: ...components The six spring contacts of the K Bus E Bus deal with the transfer of the data and the supply of the Bus Terminal electronics The power contacts deal with the supply for the field electroni...

Страница 20: ...ast 10 mm from the group of terminals WARNING Risk of electric shock The PE power contact must not be used for other potentials 3 3 Connection 3 3 1 Connection system WARNING Risk of electric shock an...

Страница 21: ...eliminates the risk of wires being mixed up The familiar dimensions of the terminal only had to be changed slightly The new connector adds about 3 mm The maximum height of the terminal remains unchan...

Страница 22: ...tion disassembly or wiring of the Bus Terminals Terminals for standard wiring ELxxxx KLxxxx and for pluggable wiring ESxxxx KSxxxx Fig 12 Connecting a cable on a terminal point Up to eight terminal po...

Страница 23: ...of the HD Terminals are connected without tools for single wire conductors using the direct plug in technique i e after stripping the wire is simply plugged into the terminal point The cables are rele...

Страница 24: ...1 and output 2 respectively on Output voltage 230 VAC or 30 VDC on output 1 and output 2 respectively Status KL2602 0010 only green off Terminal not synchronized relay switches without delay e g by DC...

Страница 25: ...tput 1 and output 2 respectively on Contacts 1 2 Channel 1 and 5 6 respectively Channel 2 connected i e output voltage 230 VAC or 30 VDC on output 1 and output 2 respectively Status KL2622 0010 only g...

Страница 26: ...power contacts e g 230 VAC and 24 VDC please note that it is mandatory to use potential separation terminals e g KL9080 Fig 15 KL2634 0000 LED displays KL2634 0000 LED Color State Meaning Signal 1 Sig...

Страница 27: ...gainst the rated operating voltage being exceeded by more than 40 due to short term interference voltages The individual terminals may only be unplugged or removed from the Bus Terminal system if the...

Страница 28: ...n of the Beckhoff terminal systems in potentially explosive ar eas ATEX Pay also attention to the continuative documentation Notes about operation of the Beckhoff terminal systems in potentially explo...

Страница 29: ...ranging from premature contact ageing up to fused contacts can result Appropriate protective circuits must be used to protect the relay contacts from excessive voltage peaks such as can occur when swi...

Страница 30: ...5 Hz At 50 Hz this results in an additional switch on delay to the usual relay delay of 10 ms at 60 Hz the value is approx 8 33 ms Operation only possible at the same phase No different phases may be...

Страница 31: ...mains voltage zero crossing suitable mains filters should be used Temperature compensation of the terminal The terminal provides an automatic temperature compensation that allows a soft switching in...

Страница 32: ...for Beckhoff components there Beckhoff Headquarters Beckhoff Automation GmbH Co KG Huelshorstweg 20 33415 Verl Germany Phone 49 5246 963 0 Fax 49 5246 963 198 e mail info beckhoff com Beckhoff Suppor...

Страница 33: ...f the Beckhoff I O components 17 Fig 6 Attaching on mounting rail 18 Fig 7 Disassembling of terminal 19 Fig 8 Power contact on left side 20 Fig 9 Standard wiring 21 Fig 10 Pluggable wiring 21 Fig 11 H...

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