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Mounting and cabling

EPP1xxx

Version: 1.4

4.3

Digital inputs

NOTE

Supply and connection of sensor/actuator to the EPP boxes

The connected sensors/actuators must be powered by an EPP box! GND

and GND

from an M8/M12 sig-

nal connection of an EPP box must not be connected to the machine bed!

Supply of remote powered sensors/actuators

If the sensors/actuators cannot be supplied from the EPP box the supply of remote powered sen-
sors/actuators must be galvanically isolated!

Содержание EPP1 Series

Страница 1: ...Documentation EN EPP1xxx EtherCAT P Box modules with digital inputs 2022 05 25 Version 1 4...

Страница 2: ......

Страница 3: ...supply 17 3 3 4 Process image 17 3 4 EPP10x8 0002 18 3 4 1 Introduction 18 3 4 2 Technical data 19 3 4 3 Scope of supply 20 3 4 4 Process image 20 3 5 EPP1008 0022 21 3 5 1 Introduction 21 3 5 2 Techn...

Страница 4: ...nting and cabling 53 4 1 Mounting 53 4 1 1 Dimensions 53 4 1 2 Fixing 56 4 1 3 Functional earth FE 57 4 1 4 Tightening torques for plug connectors 57 4 2 EtherCAT P 58 4 2 1 Connectors 59 4 2 2 Status...

Страница 5: ...ating conditions 82 6 2 Accessories 83 6 3 Version identification of EtherCAT devices 84 6 3 1 General notes on marking 84 6 3 2 Version identification of EP EPI EPP ER ERI boxes 85 6 3 3 Beckhoff Ide...

Страница 6: ...Table of contents EPP1xxx 6 Version 1 4...

Страница 7: ...oducts that have already been supplied may be made on the basis of the data diagrams and descriptions in this documentation Trademarks Beckhoff TwinCAT TwinCAT BSD TC BSD EtherCAT EtherCAT G EtherCAT...

Страница 8: ...ained specialists in control automation and drive engineering who are familiar with the applicable national standards Description of instructions In this documentation the following instructions are u...

Страница 9: ...licable at the time the documentation was written The module features are continuously improved and developed further Modules having earlier production statuses cannot have the same properties as modu...

Страница 10: ...from each other and can therefore be switched individually The nominal supply voltage for both is 24 VDC EtherCAT P uses the same cable structure as EtherCAT a 4 core Ethernet cable with M8 connectors...

Страница 11: ...x M8 8 10 s EPP1018 0002 18 4 x M12 8 10 s EPP1258 0001 24 8 x M8 8 10 s 1 Two timestamp inputs EPP1258 0002 28 4 x M12 8 10 s 1 Two timestamp inputs EPP1809 0021 32 16 x M8 16 3 0 ms EPP1809 0022 36...

Страница 12: ...from the process level and transmits them in an electrically isolated form to the controller The state of the signals is indicated by light emitting diodes The signals are connected via M8 screw type...

Страница 13: ...3 0 ms Signal voltage 0 3 5 V Signal voltage 1 11 30 V Input current 6 mA at 24 VDC Sensor power supply US1 Branched off from the control voltage US max 0 5 A in total short circuit proof Housing dat...

Страница 14: ...delivery 1x EPP1004 0061 EtherCAT P Box 2x protective cap for EtherCAT P socket M8 red pre assembled 4x protective cap for M8 socket black pre assembled 10x labels blank 1 strip of 10 Pre assembled pr...

Страница 15: ...ocess level and transmits them in an electrically isolated form to the controller The state of the signals is indicated by light emitting diodes The signals are connected via M8 screw type connectors...

Страница 16: ...nput filter 3 0 ms 10 s Signal voltage 0 3 5 V Signal voltage 1 11 30 V Input current 6 mA at 24 VDC Sensor power supply US1 Branched off from the control voltage US max 0 5 A in total short circuit p...

Страница 17: ...8 0001 EtherCAT P Box 2x protective cap for EtherCAT P socket M8 red pre assembled 10x labels blank 1 strip of 10 Pre assembled protective caps do not ensure IP67 protection Protective caps are pre as...

Страница 18: ...level and transmits them in an electrically isolated form to the controller The state of the signals is indicated by light emitting diodes The signals are optionally connected via M12 screw type conne...

Страница 19: ...Input filter 3 0 ms 10 s Signal voltage 0 3 5 V Signal voltage 1 11 30 V Input current 6 mA at 24 VDC Sensor power supply US1 Branched off from the control voltage US max 0 5 A in total short circuit...

Страница 20: ...8 0002 EtherCAT P Box 2x protective cap for EtherCAT P socket M8 red pre assembled 10x labels blank 1 strip of 10 Pre assembled protective caps do not ensure IP67 protection Protective caps are pre as...

Страница 21: ...l inputs acquires the binary control signals from the process level and transmits them in an electrically isolated form to the controller The state of the signals is indicated by light emitting diodes...

Страница 22: ...3 0 ms Signal voltage 0 3 5 V Signal voltage 1 11 30 V Input current 6 mA at 24 VDC Sensor power supply US1 Branched off from the control voltage US max 0 5 A in total short circuit proof Housing data...

Страница 23: ...8 0022 EtherCAT P Box 2x protective cap for EtherCAT P socket M8 red pre assembled 10x labels blank 1 strip of 10 Pre assembled protective caps do not ensure IP67 protection Protective caps are pre as...

Страница 24: ...ime of the last edge change with a resolution of 1 ns This technology enables signals to be traced exactly over time and synchronised with the distributed clocks across the system With this technology...

Страница 25: ...rding to EN 61131 2 compatible with type 1 Input filter 10 s Timestamp inputs no filter Signal voltage 0 3 5 V Signal voltage 1 11 30 V Input current 6 mA at 24 VDC Timestamp inputs 3 mA at 24 VDC Sen...

Страница 26: ...5 g constant amplitude Shocks 1000 shocks in each direction in 3 axes 35 g 11 ms 3 6 3 Scope of supply Make sure that the following components are included in the scope of delivery 1x EPP1258 0001 Et...

Страница 27: ...4 Channel 3 Input X04 4 Channel 4 Input X05 4 Channel 5 Input X06 4 Channel 6 Input X07 4 Channel 7 Input X08 4 Channel 8 Input Working Counter The Working Counter is a diagnostic function for EtherCA...

Страница 28: ...ime of the last edge change with a resolution of 1 ns This technology enables signals to be traced exactly over time and synchronised with the distributed clocks across the system With this technology...

Страница 29: ...rding to EN 61131 2 compatible with type 1 Input filter 10 s Timestamp inputs no filter Signal voltage 0 3 5 V Signal voltage 1 11 30 V Input current 6 mA at 24 VDC Timestamp inputs 3 mA at 24 VDC Sen...

Страница 30: ...5 g constant amplitude Shocks 1000 shocks in each direction in 3 axes 35 g 11 ms 3 7 3 Scope of supply Make sure that the following components are included in the scope of delivery 1x EPP1258 0002 Et...

Страница 31: ...X04 2 Channel 4 Input 4 Channel 3 Input X05 X06 2 Channel 6 Input 4 Channel 5 Input X07 X08 2 Channel 8 Input 4 Channel 7 Input Working Counter The Working Counter is a diagnostic function for EtherCA...

Страница 32: ...acquires the binary control signals from the process level and transmits them in an electrically isolated form to the controller The state of the signals is indicated by light emitting diodes The sig...

Страница 33: ...put filter 3 0 ms 10 s Signal voltage 0 3 5 V Signal voltage 1 11 30 V Input current 6 mA at 24 VDC Sensor power supply US1 Branched off from the control voltage US max 0 5 A in total short circuit pr...

Страница 34: ...3 axes 35 g 11 ms 3 8 3 Scope of supply Make sure that the following components are included in the scope of delivery 1x EPP18x9 0021 EtherCAT P Box 2x protective cap for EtherCAT P socket M8 red pre...

Страница 35: ...t X02 4 Channel 2 Input X03 4 Channel 3 Input X04 4 Channel 4 Input X05 4 Channel 5 Input X06 4 Channel 6 Input X07 4 Channel 7 Input X08 4 Channel 8 Input X09 4 Channel 9 Input X10 4 Channel 10 Input...

Страница 36: ...nputs acquires the binary control signals from the process level and transmits them in an electrically isolated form to the controller The state of the signals is indicated by light emitting diodes Th...

Страница 37: ...put filter 3 0 ms 10 s Signal voltage 0 3 5 V Signal voltage 1 11 30 V Input current 6 mA at 24 VDC Sensor power supply US1 Branched off from the control voltage US max 0 5 A in total short circuit pr...

Страница 38: ...3 axes 35 g 11 ms 3 9 3 Scope of supply Make sure that the following components are included in the scope of delivery 1x EPP18x9 0022 EtherCAT P Box 2x protective cap for EtherCAT P socket M8 red pre...

Страница 39: ...Input 4 Channel 1 Input X03 X04 2 Channel 4 Input 4 Channel 3 Input X05 X06 2 Channel 6 Input 4 Channel 5 Input X07 X08 2 Channel 8 Input 4 Channel 7 Input X09 X10 2 Channel 10 Input 4 Channel 9 Input...

Страница 40: ...ler The state of the signals is indicated by light emitting diodes For the signal connection female headers with spring connection are used optionally available with 1 or 3 pins The module is supplied...

Страница 41: ...atible with type 1 Input filter 10 s Signal voltage 0 3 5 V Signal voltage 1 11 30 V Input current 6 mA at 24 VDC Sensor power supply US1 Branched off from the control voltage US max 0 5 A in total sh...

Страница 42: ...onents are included in the scope of delivery 1x EPP1816 0003 EtherCAT P Box 2x protective cap for EtherCAT P socket M8 red pre assembled 10x labels blank 1 strip of 10 Female headers with spring conne...

Страница 43: ...ut 3 3 DIG Inputs Channel 1 Input 4 4 DIG Inputs Channel 1 Input 5 5 DIG Inputs Channel 1 Input 6 6 DIG Inputs Channel 1 Input 7 7 DIG Inputs Channel 1 Input 8 0 DIG Inputs Channel 2 Input 1 1 DIG Inp...

Страница 44: ...inputs acquires the binary control signals from the process level and transmits them in an electrically isolated form to the controller The state of the signals is indicated by light emitting diodes...

Страница 45: ...with type 1 Input filter 10 s Signal voltage 0 3 5 V Signal voltage 1 11 30 V Input current 6 mA at 24 VDC Sensor power supply US1 Branched off from the control voltage US max 0 5 A in total short ci...

Страница 46: ...a signal 24 V is present at one or more inputs of channels 9 to 16 US off Supply voltage US is not present green illuminated Supply voltage US is present UP off Supply voltage UP is not present green...

Страница 47: ...3 4 DIG Inputs Channel 1 Input 4 5 DIG Inputs Channel 1 Input 5 6 DIG Inputs Channel 1 Input 6 7 DIG Inputs Channel 1 Input 7 8 DIG Inputs Channel 1 Input 8 9 DIG Inputs Channel 2 Input 1 10 DIG Inpu...

Страница 48: ...des The signals are connected via 25 pin D sub socket The EtherCAT P Box has 2 x 3 axes accelerometer with 16 bits and a selectable resolution of 2 g 4 g 8 g and 16 g The sampling frequency is 1 Hz to...

Страница 49: ...ng to EN 61131 2 compatible with type 1 Input filter 10 s Signal voltage 0 3 5 V Signal voltage 1 11 30 V Input current 6 mA at 24 VDC Sensor power supply US1 Branched off from the control voltage US...

Страница 50: ...s in each direction in 3 axes 35 g 11 ms 3 12 2 1 Acceleration measurement Technical data Acceleration measurement Inclination measurement Raw values Measured values Measuring range 1 Adjustable 2 g 4...

Страница 51: ...ent UP off Supply voltage UP is not present green illuminated Supply voltage UP is present 3 12 4 Scope of supply Make sure that the following components are included in the scope of delivery 1x EPP18...

Страница 52: ...3 6 DIG Inputs Channel 1 Input 4 7 DIG Inputs Channel 1 Input 5 8 DIG Inputs Channel 1 Input 6 9 DIG Inputs Channel 1 Input 7 10 DIG Inputs Channel 1 Input 8 11 DIG Inputs Channel 2 Input 1 12 DIG Inp...

Страница 53: ...rs The drawing is not true to scale Housing features Housing material PA6 polyamide Sealing compound polyurethane Mounting two fastening holes 3 5 mm for M3 Metal parts brass nickel plated Contacts Cu...

Страница 54: ...Housing features Housing material PA6 polyamide Sealing compound polyurethane Mounting two fastening holes 4 5 mm for M4 Metal parts brass nickel plated Contacts CuZn gold plated Installation positio...

Страница 55: ...scale Housing features Housing material PA6 polyamide Sealing compound polyurethane Mounting two fastening holes 3 5 mm for M3 Metal parts brass nickel plated Contacts CuZn gold plated Installation po...

Страница 56: ...are not threaded When assembling remember that the fieldbus connectors increases the overall height See chapter accessories Mounting Rail ZS5300 0001 The mounting rail ZS5300 0001 500 mm x 129 mm allo...

Страница 57: ...chine bed FE Fig 4 Connection for functional earth FE Housing 002x The fastening holes also serve as connections for the functional earth FE Make sure that the box is grounded to low impedance via the...

Страница 58: ...ments 68 EtherCAT P transmits two supply voltages Control voltage US The following sub functions are supplied from the control voltage US the fieldbus the processor logic typically the inputs and the...

Страница 59: ...arded via two M8 sockets at the upper end of the modules IN left M8 socket for EtherCAT P power supply OUT right M8 socket for EtherCAT P forwarding Fig 6 Connectors for EtherCAT P 1 2 3 4 Fig 7 M8 so...

Страница 60: ...rCAT L A Link Act A green LED labeled L A or Link Act is located next to each EtherCAT EtherCAT P socket The LED indicates the communication state of the respective socket LED Meaning off no connectio...

Страница 61: ...y unit must also be taken into account Planning tool for EtherCAT P You can plan cable lengths voltages and currents of your EtherCAT P system using TwinCAT 3 The requirement for this is TwinCAT 3 Bui...

Страница 62: ...ted sensors actuators must be powered by an EPP box GNDS and GNDP from an M8 M12 sig nal connection of an EPP box must not be connected to the machine bed Supply of remote powered sensors actuators If...

Страница 63: ...re colors apply to sensor cables from Beckhoff See chapter Accessories 83 2 US1 serves as sensor supply voltage It is branched off from the US supply voltage Connection examples Pin 1 Pin 4 Pin 3 1 3...

Страница 64: ...ck 5 gray 1 The core colors apply to sensor cables from Beckhoff See chapter Accessories 83 2 US1 serves as sensor supply voltage It is branched off from the US supply voltage Connection examples 1 2...

Страница 65: ...02 ZS2001 0004 Pin assignment Contact Function 0 Input 1 1 Input 2 2 Input 3 3 Input 4 4 Input 5 5 Input 6 6 Input 7 7 Input 8 24 US1 0V GNDS ZS2001 0004 has three rows with ten terminal contacts each...

Страница 66: ...each in two wire and three wire technology Please note for ZS2001 0004 connectors two bridges 24 V and 0 V are required to supply the terminal points for two and three wire connection technology Stat...

Страница 67: ...put 8 Channel 1 Input 6 9 Channel 2 Input 1 Channel 1 Input 7 10 Channel 2 Input 2 Channel 1 Input 8 11 Channel 2 Input 3 Channel 2 Input 1 12 Channel 2 Input 4 Channel 2 Input 2 13 Channel 2 Input 5...

Страница 68: ...mp or by a 24 VDC power source that has to satisfy NEC class 2 A NEC class 2 power supply shall not be connected in series or parallel with another class 2 power source CAUTION CAUTION To meet the UL...

Страница 69: ...marked with a crossed out wheeled bin shall not be discarded with the normal waste stream The device is considered as waste electrical and electronic equipment The national regulations for the dispos...

Страница 70: ...ssioning Configuration EPP1xxx 70 Version 1 4 5 Commissioning Configuration 5 1 Integrating into a TwinCAT project The procedure for integration in a TwinCAT project is described in these Quick start...

Страница 71: ...he timestamps of the last rising and the last falling signal edge at the beginning of the following PLC cycle Application Note DK9222 0211 0021 contains further information on timestamp inputs Variabl...

Страница 72: ...d values into inclination angles Presentation of the measured values 73 Assignment of the acceleration axes to variables in the process image AI Inputs Channel 6 AI Inputs Channel 5 AI Inputs Channel...

Страница 73: ...z 06dec 25 Hz 07dec 50 Hz 08dec 100 Hz 09dec 250 Hz 10dec 400 Hz 11dec 1600 Hz 12dec default 5000 Hz Presentation of the measured values CoE index 8080 1D Presentation Value Format designation Descrip...

Страница 74: ...issioning Configuration EPP1xxx 74 Version 1 4 5 4 Undervoltage detection EPP1816 3008 Variables in the process image In case of undervoltage of US or UP the corresponding bit in the process image is...

Страница 75: ...the objects required for normal operation followed by a complete overview of missing objects Objects to be parameterized during commissioning Objects to be parameterized during commissioning Index 101...

Страница 76: ...r standardized loading and saving of backup entries UINT8 RO 0x01 1dec 10F0 01 Checksum Checksum across all backup entries of the EtherCAT P slave UINT32 RO 0x00000000 0dec Index 1A00 DO TxPDO Map Inp...

Страница 77: ...Input 8 UINT32 RO 0x6010 08 1 1A01 09 SubIndex 009 9 PDO Mapping entry 5 bits align UINT32 RO 0x0000 00 5 1A01 0A SubIndex 010 10 PDO Mapping entry object 0x1C32 entry 0x20 UINT32 RO 0x1C32 20 1 1A01...

Страница 78: ...c 1C33 05 Minimum cycle time Minimum cycle time in ns UINT32 RO 0x000124F8 75000dec 1C33 06 Calc and copy time Time between reading of the inputs and availability of the inputs for the master in ns on...

Страница 79: ...O 0x00 0dec 6010 04 Input 4 boolean RO 0x00 0dec 6010 05 Input 5 boolean RO 0x00 0dec 6010 06 Input 6 boolean RO 0x00 0dec 6010 07 Input 7 boolean RO 0x00 0dec 6010 08 Input 8 boolean RO 0x00 0dec 601...

Страница 80: ...parameter Double click on SubIndex 001 to enter the Set Value dialog Enter the value 1684107116 in the field Dec or alternatively the value 0x64616F6C in the field Hex and confirm with OK All backup o...

Страница 81: ...Commissioning Configuration EPP1xxx 81 Version 1 4 5 7 Decommissioning WARNING Risk of electric shock Bring the bus system into a safe de energized state before starting disassembly of the devices...

Страница 82: ...ction Definition 0 Non protected 1 Protected against water drops 2 Protected against water drops when enclosure tilted up to 15 3 Protected against spraying water Water sprayed at an angle up to 60 on...

Страница 83: ...002 0111 D Sub plug 25 pin Website Labeling material protective caps Ordering information Description ZS5000 0010 Protective cap for M8 sockets IP67 50 pieces ZS5000 0020 Protective cap for M12 socket...

Страница 84: ...ifier in the case of 0000 usually abbreviated to EL3314 0016 is the EtherCAT revision The order identifier is made up of family key EL EP CU ES KL CX etc type 3314 version 0000 The revision 0016 shows...

Страница 85: ...production year 2006 3A firmware version 3A 02 hardware version 02 Exceptions can occur in the IP67 area where the following syntax can be used see respective device documentation Syntax D ww yy x y...

Страница 86: ...it can be found in the following places on the packaging unit directly on the product if space suffices on the packaging unit and the product The BIC is machine readable and contains information that...

Страница 87: ...f composite information from positions 1 to 4 and with the above given example value on position 6 The data identifiers are highlighted in bold font 1P072222SBTNk4p562d71KEL1809 Q1 51S678294 According...

Страница 88: ...troduced into the Beckhoff I O production terminals boxes from 2020 widespread implementation is expected in 2021 The user can electronically access the eBIC if existent as follows With all EtherCAT d...

Страница 89: ...cific content is stored with the help of a category according to ETG 2010 ID 03 indicates to all EtherCAT masters that they must not overwrite these data in case of an update or restore the data after...

Страница 90: ...here Beckhoff Support Support offers you comprehensive technical assistance helping you not only with the application of individual Beckhoff products but also with other wide ranging services support...

Страница 91: ......

Страница 92: ...Beckhoff Automation GmbH Co KG H lshorstweg 20 33415 Verl Germany Phone 49 5246 9630 info beckhoff com www beckhoff com...

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