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Error handling and diagnostics

Embedded-PC

Note

If an error occurs on both terminal busses (K-Bus and IP-Link-Bus) the error on K-Bus is reported
at first. The IP-Link-Bus error is reported as second. Both error codes are introduced by their
typical blink signal.

Содержание CX1010 Series

Страница 1: ...Hardware documentation for CX1010 Embedded PC CX1010 0xxx CX1010 Nxxx version 1 4 date 2008 10 26...

Страница 2: ......

Страница 3: ...echnical data 22 Connectors CX1010 N010 25 Connectors CX1010 N020 27 Connectors CX1010 N030 40 28 Connectors CX1010 N031 41 29 Connectors CX1010 N060 33 Power supply units 35 Overview power supply uni...

Страница 4: ...tures 74 Integrated Peripherals 76 Power Management Setup 78 IRQ Wakeup Events 79 PnP PCI Configuration 81 IRQ Resources 82 DMA Resources 83 Memory Resources 84 PC Health Status 85 5 Error handling an...

Страница 5: ...pment For that reason the documentation is not in every case checked for consistency with performance data standards or other characteristics None of the statements of this manual represents a guarant...

Страница 6: ...fety symbols are used in this operating manual They are intended to alert the reader to the associated safety instructions Danger This symbol is intended to highlight risks for the life or health of p...

Страница 7: ...must be observed by the operator These regulations cover amongst other things the intervals between inspections of the controller The operator must initiate such inspections in good time Operator requ...

Страница 8: ...Version Changes 1 4 annotations to network ports changed 1 3 BIOS changes added 1 2 system interfaces CX1200 xxxx removed 1 1 system interfaces CX1010 N070 and CX1010 N080 renamed 1 0 version at start...

Страница 9: ...all system components and uncouple the Industrial PC from the system if the PC is not used for control purposes e g during a function test Disconnect the device by pulling the first terminal after th...

Страница 10: ...the user The simplest configuration consists of a CPU module and a multi functional power supply unit The PC104 bus is used for the connection between these and all other CX components although in the...

Страница 11: ...that more processing power is required after all In this case a system with higher performance can be used Basic CPU module Further system interfaces or fieldbus connections can be added to the basic...

Страница 12: ...ntrollers Remote programming via Ethernet This option is used if the basic unit is equipped with Windows CE NET In this case the system is programmed via a laptop or a desktop PC which is connected to...

Страница 13: ...RJ45 Ethernet Diagnose LED 1 x Power 1 x LAN Link Activty 1 x TC 1 x Flash Access Expansion slot 1 x Compact Flash type I II insert with eject mechanism Clock internal battery backed clock for time a...

Страница 14: ...derived as follows Following CX1020 configurations are available Modul DVI USB no operating system Windows CE Windows XPE without TwinCAT TwinCAT PLC Runtime TwinCAT NC PTP Runtime CX1010 0000 X X CX1...

Страница 15: ...he hubs or between two PCs Schematic structure of the network components The CX1010 features two MAC blocks The first one MAC1 operates the left network interfaces for the standard IP network This por...

Страница 16: ...e connection behaves like a normal network port Note The network ports are only for communication with standard network Do not connect to telecommunication circuits Basic CPU module with DVI USB inter...

Страница 17: ...Battery type Electrical properties at 20 C Standard charge Dimensions nominal voltage nominal capacity continuous load Diameter Height Weight CR2032 3 0 V 225 mAh 0 20 mA 20 0 mm 3 20 mm 3 1 g Danger...

Страница 18: ...end the system storage capacity The Compact Flash cards CF cards are available as accessories with different storage capacities As example the following pictures show the handling of the CF cards with...

Страница 19: ...the CF card The CF card operates similar to a hard disk Warning It is recommended only use CF cards supplied by Beckhoff Automation GmbH The CF cards are made for industrial use They possess a higher...

Страница 20: ...W CX1500 M750 Sercos Master DPRAM For some fieldbus connections all Slave modules the base addresses are mapped in the memory region upper DFFFF hex So this modules must be ordered with other base add...

Страница 21: ...Product overview Embedded PC 19 Note Two connection modules master or slave can be used simultaneously If more than two connections are needed call Beckhoff Automation GmbH for further information...

Страница 22: ...6 3 SD6 5V LA23 IOCS16 4 SD5 IRQ9 LA22 IRQ10 5 SD4 5V LA21 IRQ11 6 SD3 DRQ2 LA20 IRQ12 7 SD2 12V LA19 IRQ13 8 SD1 ENDXFR LA18 IRQ14 9 SD0 12V LA17 DACK0 10 IOCHRDY KEY MEMR DRQ0 11 AEN SMEMW MEMW DACK...

Страница 23: ...gnal source sink current differ from ISA values 4 in the specification the pins are counted from 0 to 19 Assignment on the 8 additional pins Pin number yellow fields Row C Row D 1 LAN TX LAN TX 2 LAN...

Страница 24: ...Product overview 22 Embedded PC System interfaces Technical Data Dimensions...

Страница 25: ...mass storage CR RW etc can be connected via the USB 2 0 interfaces Multimedia capability is realized via the CX1010 N020 audio interface The modules CX1010 N030 and CX1010 N040 offer a total of four s...

Страница 26: ...upply via system bus Through CX1100 000x power supply module Dimensions 19 mm x 100 mm x 51 mm Operating temperature 0 C 55 C Storage temperature 25 C 85 C Relative humidity 95 no condensations Vibrat...

Страница 27: ...signals so that the connection of CRT VGA monitors to the CX1000 system using a DVI to VGA adapter is also possible This adapter is available as an accessory DVI I socket Pin Assignment Pin Assignment...

Страница 28: ...Resolution at the monitor Resolution in Pixel Distance of the interface from the monitor 1600 x 1200 5 m 1280 x 1024 5 m 1024 x 768 5 m 800 x 600 5 m 640 x 480 5 m USB interface The USB socket is a ty...

Страница 29: ...mm sockets are designed for jack plugs Standard stereo mode The audio module operates in stereo mode as standard using stereo outputs inputs and a single channel input for the microphone The inputs s...

Страница 30: ...terface parameter can be set in the operating system or in the PLC program RS232 COM interface connector Pin assignment COM interface PIN Signal Type Description 1 DCD Signal in Data Carrier Detected...

Страница 31: ...e system interface CX1010 N41 The maximum baud rate on all channels is 115 kBit The pin assignment for all interfaces is equal and described below The interface parameter can be set in the operating s...

Страница 32: ...arameters for the upper interface the lower switch sets the parameter for the lower interface The system must be powered down if the settings of the switches are changed The settings for default use s...

Страница 33: ...uto receive on 6 on Always receive on 7 off Term on 8 off Term on RS485 with Echo Drop Point without Termination DIP Status Function 1 on Echo on 2 off Echo off 3 on Auto send on 4 off Always send on...

Страница 34: ...te The system interface CX1010 N31 can only be used instead and not at the same time with system interface CX1010 N030 The system interface CX1010 N41 can only be used instead and not at the same time...

Страница 35: ...e Basic module description RJ 45 interface socket Assignment of the RJ45 interface Port 1 PIN Signal Description 1 TD Transmit 2 TD Transmit 3 RD Receive 4 5 connected not used 6 RD Receive 7 8 connec...

Страница 36: ...ted to the left of the CPU module in series with the other system interfaces Warning The connected network cable must not have a length of more than 15 meters Note The CX1010 N060 system interface can...

Страница 37: ...O level with large signal variety The I O data are stored in a DPRAM which is accessible by the CPU via the system bus The power supply units of the CX system can be changed in the field If for examp...

Страница 38: ...0 N001 has no I O interfaces Technical data CX1100 0001 Power supply 24 VDC 15 20 To meet the UL requirements use a 4 A fuse or a power supply that has to satisfy NEC class 2 Dielectric strength 500 V...

Страница 39: ...rminal E bus connection IP Link connection K bus power supply to 1 75 A connection type Cage Clamp adapter terminal NOVRAM 8 kByte Display FSTN display 2 lines x 16 characters of text illuminated I O...

Страница 40: ...rminal E bus connection IP Link connection K bus power supply to 1 75 A connection type Cage Clamp adapter terminal NOVRAM 8 kByte Display FSTN display 2 lines x 16 characters of text illuminated I O...

Страница 41: ...nal E bus connection IP Link connection yes K bus power supply to 1 75 A connection type Cage Clamp adapter terminal NOVRAM 8 kByte Display FSTN display 2 lines x 16 characters of text illuminated I O...

Страница 42: ...nal E bus connection IP Link connection yes K bus power supply to 1 75 A connection type Cage Clamp adapter terminal NOVRAM 8 kByte Display FSTN display 2 lines x 16 characters of text illuminated I O...

Страница 43: ...ply that has to satisfy NEC class 2 Dielectric strength 500 Veff supply internal electronics Max power consumption 3 5 W Recommended fuse at 24 V 4 A K bus connection E bus connection yes adapter term...

Страница 44: ...ents use a 4 A fuse or a power supply that has to satisfy NEC class 2 Dielectric strength 500 Veff supply internal electronics Max power consumption 3 5 W Recommended fuse at 24 V 4 A E bus connection...

Страница 45: ...f 24 V DC 15 20 via the PC104 bus The dielectric strength of the power supply unit is 500 Vrms The integrated NOVRAM permits storage of process data that is safe against power failure Pin Allocation O...

Страница 46: ...ower contacts which are not connected to the power supply The integrated NOVRAM permits storage of process data that is safe against power failure CX1100 0002 for CX1000 CX1010 und CX1020 CX1100 0012...

Страница 47: ...IP link connector into the respective connections i e one fibre optic cable each into IN x03 and OUT x04 You then connect the other end with the corresponding IP link interface of the extension box T...

Страница 48: ...ss data that is safe against power failure CX1100 0004 for CX1000 CX1010 und CX1020 CX1100 0014for CX1030 LED With proper connection of the power supply unit and with power supply turned on the power...

Страница 49: ...ption Remarks 0x00005000 DeviceID 0xFFFF90FF R W Cursor OFF 0x00005000 DeviceID 0xFFFF91FF R W Cursor ON 0x00005000 DeviceID 0xFFFF92FF R W Cursor blink OFF 0x00005000 DeviceID 0xFFFF93FF R W Cursor b...

Страница 50: ...ping damage 6 If you notice any shipping damage or inconsistencies between the contents and your order you should notify Beckhoff Service Warning Danger of damage to the unit During transport in cold...

Страница 51: ...ieldbus interfaces have to be provided The overall width of the application is made up of the individual modules With a height of 100 mm the module dimensions exactly match those of the Beckhoff Bus T...

Страница 52: ...Assembly and connecting 50 Embedded PC CX1010 N0x0 System interfaces...

Страница 53: ...Assembly and connecting Embedded PC 51 CX1100 000x power supply units CX1100 0001 power supply without I O interface CX1100 0002 power supply with I O interface K Bus connection...

Страница 54: ...cting 52 Embedded PC Abmessungen in mm 39 x 100 x 91 CX1100 0003 power supply with I O interface K Bus connection and IP Link Abmessungen in mm 58 x 100 x 91 CX1100 0004 power supply with I O interfac...

Страница 55: ...Assembly and connecting Embedded PC 53 CX1100 09x0 UPS Modules CX1100 0900 CX1100 0910...

Страница 56: ...Assembly and connecting 54 Embedded PC CX1100 0920...

Страница 57: ...bly and connecting Embedded PC 55 CX1500 Mxxx und CX1500 Bxxx fieldbus connections All modules for the fieldbus connections master and slave have the dimensions W x H x D 38 mm x 100 mm x 91 mm CX1500...

Страница 58: ...Assembly and connecting 56 Embedded PC CX1500 Mxxx...

Страница 59: ...side if available 2 Assembly of the CPU and the power supply unit The individual modules are simply plugged together The PC104 connector plugs should be handled carefully in order to avoid damage Whe...

Страница 60: ...original position Note A locking mechanism prevents the individual housings from being pulled off again Detailed information relating to disassembly of the CX1010 configuration from the top hat rail...

Страница 61: ...system must not be operated vertically on the top hat rail A vertical position would lead to insufficient CPU ventilation since the ventilation openings are located on the top and bottom of the housin...

Страница 62: ...to the CX1010 configuration Since the CX1000 configuration is already positioned on the top hat rail the assembly first has to be pushed onto the top hat rail To this end the latching mechanism has to...

Страница 63: ...nections until it audibly engages Note If the CX1000 CX1020 configuration is not positioned on the top hat rail it is possible to connect the assembly with the CX1000 CX1020 configuration first and th...

Страница 64: ...irst time the pre installed operating system optional will be started Switching off The Embedded PC switches off when the power supply unit is switched off The control software typically running on Em...

Страница 65: ...e setup pages See also Load Fail Safe Defaults and Load Optimized Defaults Top menu Phoenix AwardBIOS CMOS Setup Utility Standard CMOS Features PC Health Status Advanced BIOS Features Load Fail Save D...

Страница 66: ...Assembly and connecting 64 Embedded PC Exit Without Saving Quit setup without saving the settings Setting Y Please note enter Z with German keyboard...

Страница 67: ...mary Master None IDE Primary Slave None Halt On All But Keyboard Base Memory 640K Extended Memory 228352K Total Memory 229376K Move Enter Select PU PD Value F10 Save ESC Exit F1 Help F5 Previous Value...

Страница 68: ...nd connecting 66 Embedded PC detected by the POST Extended Memory Available memory from the first MB to the maximum memory capacity Total Memory This is the total of base memory extended memory and ot...

Страница 69: ...ailable None no hard disk connected to this bus connection Auto auto detection during each boot process Manual the hard disk is addressed with the set parameters Access Mode This option can be used to...

Страница 70: ...24 and 16 384 cylinders Head Define or set the number of heads The number is between 1 and 16 heads Precomp Write pre compensation required for older hard disks This parameter specifies the cylinder f...

Страница 71: ...lable None no hard disk connected to this bus connection Auto auto detection during each boot process Manual the hard disk is addressed with the set parameters Access Mode This option can be used to s...

Страница 72: ...24 and 16 384 cylinders Head Define or set the number of heads The number is between 1 and 16 heads Precomp Write pre compensation required for older hard disks This parameter specifies the cylinder f...

Страница 73: ...20 Option Fast Typematic Rate Setting Disabled Typematic Rate Chars Sec 6 Typmatic Delay Msec 250 Security Option Setup OS Select For DRAM 64 MB Non OS2 Full Screen Logo Disabled Move Enter Select PU...

Страница 74: ...ller This option may speed up older computers The first 64 K Block above 1 MB can be accessed in standard mode via address line A20 DOS will anchor itself there if DOS High is inserted in Config sys T...

Страница 75: ...and connecting Embedded PC 73 Full Screen Logo This option can be used to specify that the start logo should fill the whole screen during booting thereby hiding the start data Setting options Enabled...

Страница 76: ...ter Select PU PD Value F10 Save ESC Exit F1 Help F5 Previous Values F6 Fail Safe Defaults F7 Optimized Defaults CPU Frequency This option allows to set the clock frequency of the system bus Settings a...

Страница 77: ...Onboard IDE If this option is enabled the IDE controller of the board can be used If an ATAPI CD ROM drive is used and integrated with the secondary IDE channel hard disk access is not slowed down Ov...

Страница 78: ...and the CPU Your system supports five PIO modes 0 standard to 4 with the main difference relating to timing If Auto automatic is selected the BIOS will assess your drive and automatically specify the...

Страница 79: ...RQ4 oder 2E8 IRQ3 UART Mode Select Mode for driver of the serial interface normal for RS 232 serial interface ASKIR for Amplitude keyed shift interface for IR devices IrDA for IrDA interface RxD TxD A...

Страница 80: ...RAM The state S3 is a deeper sleep mode It has a low reactivation latency All system context except the memory context get lost Power Management Settings Disabled no energy saving function used Min Sa...

Страница 81: ...7 LPT 1 OFF IRQ8 RTC Alarm OFF IRQ9 IRQ2 Redir OFF IRQ10 Reserved OFF IRQ11 Reserved OFF IRQ12 PS 2 Mouse OFF IRQ13 Coprocessor OFF IRQ14 Hard Disk OFF IRQ15 Reserved OFF Move Enter Select PU PD Value...

Страница 82: ...Assembly and connecting 80 Embedded PC IRQ12 PS 2 Mouse ON OFF IRQ13 Coprocessor ON OFF IRQ14 Hard Disk ON OFF IRQ15 Reserved ON OFF...

Страница 83: ...on Data If activated the option ensures that the BIOS deletes the information relating to built in components and their resources and reconfigures them all settings are reset Setting options Enabled D...

Страница 84: ...PCI Device Item Help IRQ 12 assigned to PCI Device IRQ 15 assigned to PCI Device Move Enter Select PU PD Value F10 Save ESC Exit F1 Help F5 Previous Values F6 Fail Safe Defaults F7 Optimized Defaults...

Страница 85: ...5 assigned to PCI ISA PnP DMA 6 assigned to PCI ISA PnP Legacy ISA for devices DMA 7 assigned to PCI ISA PnP compliant with the original PC AT bus specification PCI ISA PnP for devices compliant with...

Страница 86: ...Setup Utility Memory Resources Reserved Base D000 Item Help Reserved Memory Length 64K Move Enter Select PU PD Value F10 Save ESC Exit F1 Help F5 Previous Values F6 Fail Safe Defaults F7 Optimized Def...

Страница 87: ...emp CPU Temperature of the CPU The maximum operating temperature is 85 C A warning should be given if temperature rises higher than 85 C If the temperature rises higher than 95 C the system should be...

Страница 88: ...he device is connected to a live power supply unit LAN L A LAN L A LINK ACTIVITY lights green in network is connected Flashes green by net work activity 100 MBit Network link speed 100 MBit LED lights...

Страница 89: ...andling and diagnostics Embedded PC 87 Power supply units CX1100 0001 power supply LEDs Display LED Meaning Power The LED lights up green when the power supply is correct but red if there is a short c...

Страница 90: ...K Bus diagnosis Error code Error code argument Description Remedy Persistent continuous blinking EMC problems Check power supply for overvoltage or undervoltage peaks Implement EMC measures If a K Bus...

Страница 91: ...no longer correct Start the power supply up again 16 pulses n Length of the K Bus data is no longer correct Start the power supply up again Error code argument The number of pulses indicates the posit...

Страница 92: ...K Bus diagnosis Error code Error code argument Description Remedy Persistent continuous blinking EMC problems Check power supply for overvoltage or undervoltage peaks Implement EMC measures If a K Bus...

Страница 93: ...no longer correct Start the power supply up again 16 pulses n Length of the K Bus data is no longer correct Start the power supply up again Error code argument The number of pulses indicates the posit...

Страница 94: ...error LED blink code Fast blinking Start of the error code First slow sequence Error code Second slow sequence Error code argument LEDs for K Bus diagnosis Error code Error code argument Description R...

Страница 95: ...nit which is necessary to supply power to the CX System must not be interrupted in the middle of operation Switching off the supply voltage to the power supply unit refers here to the power supply on...

Страница 96: ...94 Embedded PC Note If an error occurs on both terminal busses K Bus and IP Link Bus the error on K Bus is reported at first The IP Link Bus error is reported as second Both error codes are introduced...

Страница 97: ...error LED blink code Fast blinking Start of the error code First slow sequence Error code Second slow sequence Error code argument LEDs for K Bus diagnosis Error code Error code argument Description R...

Страница 98: ...nit which is necessary to supply power to the CX System must not be interrupted in the middle of operation Switching off the supply voltage to the power supply unit refers here to the power supply on...

Страница 99: ...Embedded PC 97 Note If an error occurs on both terminal busses K Bus and IP Link Bus the error on K Bus is reported at first The IP Link Bus error is reported as second Both error codes are introduced...

Страница 100: ...ncy 200 ms on 200 ms off single flash SAVE OPERATIONAL frequency 200 ms on 1000ms off on OPERATIONAL flickering BOOTSTRAP frequency 50 ms on 50 ms off double flash reserved for future use frequency 20...

Страница 101: ...ncy 200 ms on 200 ms off single flash SAVE OPERATIONAL frequency 200 ms on 1000ms off on OPERATIONAL flickering BOOTSTRAP frequency 50 ms on 50 ms off double flash reserved for future use frequency 20...

Страница 102: ...bedded PC has been switched on no power supply other causes 1 Check fuse 2 Measure voltage at connection check connector pin assignment Call Beckhoff support Embedded PC does not boot fully Hard disk...

Страница 103: ...d remove the first Terminal next to the power supply unit on the top hat rail First remove any wiring from power supply unit and then from the first terminal on the top hat rail next to the power supp...

Страница 104: ...ort with the front facing down Then insert a flat screwdriver with dimensions 1 0 x 5 5 x 150 mm into the locking mechanism and then operating the slider by turning it about 90 degrees The locking mec...

Страница 105: ...separated only feature a marking point with or without red paint seal Applying force to these elements will destroy them Warning Forcibly opening the module housing e g removing the cover will destroy...

Страница 106: ...CX1000 N001 module 29 pin male DVI A connector bottom to 15 pin female connector top weight approx 40 g dimensions W x H x D 40 x 42 x 15 mm Labeling Tags order number Description CX1900 0200 Universa...

Страница 107: ...mily are CE UL and GOST R certified Since the product family is continuously developed further we are unable to provide a full listing here The current list of certified products can be found on the E...

Страница 108: ...onents there Beckhoff Headquarters Beckhoff Automation GmbH Eiserstr 5 33415 Verl Germany Phone 49 0 5246 963 0 Fax 49 0 5246 963 198 e mail info beckhoff com Beckhoff Support Support offers you compr...

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