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3

Burner Manual —

 CG10-24

  

Section: GENERAL INFORMATION

General Information

To the Owner:

This equipment must be installed, adjusted and started 

by a qualified service agency that is licensed and 

experienced with all applicable codes and ordinances 

and responsible for the installation and commissioning 

of the equipment.

Owner’s Responsibility:

Explosion, Fire, and 

Asphyxiation Hazard

Failure to follow these instructions, 

misuse, or incorrect adjustment of the 

burner could lead to equipment 

malfunction.

Contact a professional, qualified service agency for 

the installation, adjustment and service of your gas 

burning system.  Thereafter, have your equipment 

adjusted and inspected at least annually to ensure 

reliable operation. This work requires technical 

training, trade experience, licensing or certification 

in some states and the proper use of special 

combustion test instruments.  
Please carefully read and comply with the 

following instructions:

• 

See the front cover for ‘What to do if you smell gas’.

• 

Never store or use gasoline or other flammable 

liquids or vapors near this burner or appliance. 

• 

Never attempt to burn garbage or refuse in 

this appliance.

• 

Never attempt to light the burner/appliance by 

throwing burning material into the appliance. 

• 

Never attempt to burn any fuel not specified and 

approved for use in this burner.

• 

Never restrict the air inlet openings to the burner or 

the combustion air ventilation openings in the room.

Thank you for purchasing a Beckett CG10 gas 

burner

 for use with your heating appliance.  Please 

pay attention to the Safety Warnings contained within 

this instruction manual.  Keep this manual for your 

records and provide it to your qualified service agency 

for use in professionally setting up and maintaining 

your burner.

Your CG10 burner will provide years of efficient 

operation if it is professionally installed and maintained 

by a qualified service technician.  If at any time the 

burner does not appear to be operating properly, 

immediately contact your qualified service agency

 

for consultation.

Gas equipment and their vent systems must be 
inspected annually by a qualified service agency to 
assure safe and reliable operation.

Frozen Plumbing and 

Water Damage Hazard

If the residence is unattended in severely cold 

weather, burner primary control safety lockout, 

heating system component failures, power 

outages or other electrical system failures could 

result in frozen plumbing and water damage in a 

matter of hours. For protection, take preventive 

actions such as having a security system installed 

that operates during power outages, senses low 

temperature and initiates an effective action. 

Consult with your heating contractor or a home 

security agency. 

 

Contact a professional, qualified 

service agency to replace any 

component that has been exposed to water.

Burn Hazard, Hot Surface

Burner flange and air tube are hot 

when burner is in operation.  Do not  

service this area during or 

immediately after operation.  Allow 

area to cool.

Hazard Definitions:

Indicates a hazardous situation 

that, if not avoided, 

will

 result in 

death or serious injury

.

Indicates a hazardous situation 

that, if not avoided, 

could

 result 

in 

death or serious injury

.

Indicates a hazardous situation 

that, if not avoided, 

could

 result 

in 

minor or moderate injury

.

Used to address practices not 

related to physical injury.

Safety instructions signs 

indicate specific safety-related 

instructions or procedures.

Содержание CG10-24

Страница 1: ...her flammable vapors and liquids in the vicinity of this or any other appliance WHATTO DO IFYOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in y...

Страница 2: ...Applications 6 Figure 4 Burner Configuration for 600 to 1200 MBH Applications 7 Figure 5 Gas Gun Assembly Component Familiarization 8 Figure 6 Vent Pipe with Draft Regulator 9 Figure 7 Chimney Design...

Страница 3: ...Keep this manual for your records and provide it to your qualified service agency for use in professionally setting up and maintaining your burner Your CG10 burner will provide years of efficient ope...

Страница 4: ...ic Direct Spark Motor Thermally Protected Manual Reset Combustion Air Proving Differential Pressure Switch Weight 40 lbs Mounting Orientation Up to 90 from upright with motor shaft horizontal Dimensio...

Страница 5: ...welded depending on application Figure 1 Burner Dimensions General Model Information Serial Number Including Date Code Rating Information Approval Agency Symbols R W Beckett Construction Setting Data...

Страница 6: ...t high rates Two air tube shrouds shape and stabilize the base of the flame Two burner head styles are available for each firing range to provide mixing control and retain the flame See Table 3 and Ta...

Страница 7: ...lower wheel Air Guide Chassis Firing Rate MBH Burner Head Blower Wheel Air Inlet Scroll Extension CG10B 601 756 10 4 6 31 dia x 2 42 w Part No 21339 Air Guide Part No 178 Installed 10 4S 757 952 10 5...

Страница 8: ...wires in location shown below see warning Electrical Shock and Explosion Hazard Failure to secure wires away from contact with the blower wheel could result in electrical shock or explosion hazard Ign...

Страница 9: ...t project into the chimney see Figure 6 Explosion Fire and Asphyxiation Hazard Wet or dusty environments could lead to blocked air passages corrosion damage to components impaired combustion performan...

Страница 10: ...inimum Clearence 2 FT NOTE Correct chimney design is shown by dotted lines Incorrect chimney design as shown by the solid lines may result in down drafts Figure 7 Chimney Design Above the Roof 5 Any l...

Страница 11: ...each opening in the enclosure should be 350 sq in 350 000 1 000 x 1 sq in 350 sq in A 350 sq in opening would typically be 12 x30 or 19 x19 Buildings with LessThan Adequate Air Infiltration If the bur...

Страница 12: ...and tables for pipe sizing as outlined in ANSI Z223 1 NFPA 54 All gas piping installation must comply with the latest edition of the National Fuel Gas Code ANSI Z223 1 NFPA 54 and other applicable loc...

Страница 13: ...5 590 800 1650 2700 4700 9700 40 130 245 500 760 1450 2300 4100 8300 50 115 215 440 670 1270 2000 3600 7400 60 105 195 400 610 1150 1850 3250 6800 70 96 180 370 560 1050 1700 3000 6200 80 90 170 350 5...

Страница 14: ...asket Verify that all boiler sections canopy and access plates or doors are fully equipped with gaskets and sealed against any leakage Mount the Burner The burner specified for packaged equipment will...

Страница 15: ...ve component that requires atmospheric air pressure to balance a diaphragm Vent lines must be run to the outdoors with the termination point away from fresh air intakes and windows The terminal openin...

Страница 16: ...al nipples Key Figure 10 thru Figure 12 Abbrev Item Description CGV HGPS LGPS MSC MLTC PRSSOV PRV SSOV1 SSOV2 TC TP U Combination Gas Valve High Gas Pressure Switch Low Gas Pressure Switch Main Shutof...

Страница 17: ...Major Components Explosion Fire and Asphyxiation Hazard This conversion kit shall be installed by a qualified service agency in accordance with the manufacturer s instructions and all applicable codes...

Страница 18: ...418 3226409U CG10 3S CG10 6S 3246705U 0 510 3226409U CG10 4S 3246706U 0 459 3226409U CG10 5S 3246707U 0 482 3226409U CG10 4 3246723U 0 547 3226409U CG10 5 3246724U 0 578 3226409U CG10 6 3246725U 0 59...

Страница 19: ...red in accordance with manufacturer s instructions Wire the burner in compliance with all instructions and diagrams provided by the appliance manufacturer Verify operation of all controls in accordanc...

Страница 20: ...A good ground is required to maintain a good flame sensing Use a ground fault interrupt if grounding of the burner can be compromised Explosion Fire and Asphyxiation Hazard Do not tamper with or bypas...

Страница 21: ...SURE Notes L1 power shall be run through the limits for high gas low gas LWCO high limit and operating control Solid lines factor wiring Dashed lines field wiring CONFIDENTIAL DRAWING PROPERTY OF R W...

Страница 22: ...AGRAM 7590WD02 DLW 09 01 15 7590 CONTROL RC 09 01 15 C NOT TO SCALE 1 OF 1 L1 L2 MOTOR L2 MTR IGNITER L2 IGN FLAME ROD WHITE ORANGE WHITE 7590 CONTROL TERMINAL TERMINAL COLOR IGNITER MOTOR BLUE W WHIT...

Страница 23: ...ATUS Status LED ON Pre purge FLAME MV STATUS Status LED Flashes Ignition FLAME MV STATUS Status MV LEDs On Run FLAME MV STATUS Status MV Flame LEDs On End Call for Heat FLAME MV STATUS LEDs Off Timers...

Страница 24: ...ach component i e 7590 sequence airflow proving switch ignition transformer gas valves safety lockout timing etc with the main shutoff cock closed monitor a complete burner run sequence Note that the...

Страница 25: ...10 1 3 6 1 8 10 1 4 1 2 1 10 3 900 CG10 5S 4 0 2 0 10 3 4 2 2 1 10 4 4 5 2 2 10 4 5 0 2 5 10 6 1000 CG10 6S 3 2 1 6 10 0 3 4 1 7 10 2 3 7 1 8 10 3 4 2 2 1 10 6 1100 CG10 6S 3 9 1 9 10 2 4 1 2 1 10 4...

Страница 26: ...6S CG10 5S CG10 4S CG10 3S CG10 2S CG10 1S 0 200 400 600 800 1000 1200 1400 0 1 2 3 4 5 Rate MBH Pressure Drop In WC CG10 6 CG10 5 CG10 4 CG10 3 CG10 2 CG10 1 Figure 19 Manifold to Furnace Pressure Dr...

Страница 27: ...urner 11 Check for leaks at the gas valve outlet pressure tap plug using a leak detection solution or soapsuds Bubbles forming indicate a leak SHUT OFF GAS AND FIX ALL LEAKS IMMEDIATELY If the burner...

Страница 28: ...function is correct turn off power and remove sensor wire from bottom of 7590 control Turn on power and fuel and initiate Call for Heat Verify that burner fires up and the gas valve closes After cont...

Страница 29: ...ion performance readings burner settings and appliance data on the start up form in the back of this manual If the burner is firing LP gas you must also record set up information on the propane conver...

Страница 30: ...t paying special attention to the air diffuser 8 Inspect the flame rod for oxidation or distortion Clean all surfaces set the probe position and insure that the flame rod is securely fastened Refer to...

Страница 31: ...nitor several burner start up cycles Verify prompt ignition and flame stability 4 Calculate the input firing rate and compare to the appliance specifications 5 Monitor the stack temperature Compare to...

Страница 32: ...fy burner model on adjustment scale Verify O ring is in place and lubricated Figure 23 Gas Gun Assembly Top View CG10 1S 10 6S CG10 3 10 6 CG10 1 10 2 END BELL MOTOR END BELL MOTOR 0 020 0 020 0 030 t...

Страница 33: ...5U 11 Air Band 5151503 12 24V Transformer 52310002U 13 Air Inlet Air Guide 300 600 MBH 189U Air Guide 600 1 000 MBH 178U Inlet Sleeve 32336U Item Description Beckett Part No 14 Blower Wheel CG10 300 6...

Страница 34: ...0 4 104U 10 4S 104SU 10 5 105U 10 5S 105SU 10 6 106U 10 6S 106SU 2 Spring Clamps 4 pack 3236501U 3 Electrode Set with Cable 10 4 10 6 22225U 10 1 10 3 2191201U 10 1S 10 6S 2191205U 4 Flame Rod with Ca...

Страница 35: ...eration Verified Temperature YES NO Pressure YES NO LWCO YES NO Other Limits YES NO n a Burner Fuel Natural Gas Propane Model ________________ Serial _________________________ Combustion Head ________...

Страница 36: ...copy of warranty form 61545 please choose one of the following options 1 Visit our website at www beckettcorp com warranty 2 Email your request to rwb customer service beckettcorp com 3 Write to R W...

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