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XL-CP42Ax / XL-CP49Ax / XL-CP74Ax / XL-CP99Ax

Translation of the original manual with assembly and mounting instructions

Intended use

1

Safety instructions

2

Component overview

ENGLISH

374571F

04/21

•  Read these operating instructions thoroughly before putting the device into operation 

and keep them for future reference.

•  Do not use this product other than for its specified application.

•  The assembly, mounting, modification or retrofitting of sensors and the commissioning 

of pressure-sensitive edges may only be undertaken by persons who have completed 

relevant professional training and have been authorised to carry out such work.

• Pay attention to all local relevant electrical safety regulations!

•  Failure to follow these safety precautions may cause damage to sensor or objects, 

serious personal injury, or death. 

•  It is the responsibility of the equipment manufacturer to carry out a risk assessment 

and to install the system, in compliance with applicable local, national and internatio-

nal regulations, safety standards, codes and laws as well as the Machinery Directive 

2006/42/EC, should this apply.

•  Always consider the safety functions of your applications as a whole, never just in 

relation to one individual section of the system.

•  The installer is responsible for testing the system to ensure it meets all applicable 

safety standards.

Prior to starting installation or mounting, take the following safety precautions:

• Ensure that the device/installations cannot be switched on!

• Ensure that the power supply is disconnected!

• Cover any neighbouring live parts or remove them!

•  Before switching on the power supply, check the wiring as a precaution to prevent  

any damage or malfunction affecting the equipment connected to the product.

•  If you are leaving the installation site, make sure that the product is working properly 

and has been installed correctly. Explain to the building owner/operator the correct 

way of operating the industrial door and the product.

Sensor

Safety switching 
device

Pressure-sensitive edges

 are pressure-sensitive protection systems.

They are specified in accordance with and meet the requirements of standard  
EN ISO 13856-2. Pressure-sensitive edges consist of a 

sensor

 and a 

safety switching 

device

.

This manual describes the assembly and mounting of sensors of the XL series. These 
sensors are active switching profiles. They are made from flexible rubber and mounted 
on metal mounting profiles. In accordance with the standard EN ISO 13856-2, the use of 
this sensor for pressure-sensitive edges requires the use of a safety switching device 
(signal processing and output switching device) specified by BBC Bircher AG and 
subjected to the prescribed conformity assessment procedure.
The specifications of the various sensor types are listed in their data sheets. These are 
to be consulted for the selection of a suitable sensor.

Total length of the assembled sensor 

 = L 

total 

Length of the contact profile and mounting profile:

Total length minus 24 mm

   

Contact profile

    

Mounting profile, straight 
or

    

Mounting profile, 20°

   

Contact end piece

    Connection cable  

    Resistor plug 

   End cap

   End plugs (left / right)

ExpertSystem XL sensors

Open video tutorial here:

Содержание ExpertSystem XL-CP42A24 Series

Страница 1: ...re that the power supply is disconnected Cover any neighbouring live parts or remove them Before switching on the power supply check the wiring as a precaution to prevent any damage or malfunction aff...

Страница 2: ...end pieces connection cables and resistor plugs are packaged separately and must remain inside their original packaging until used The components must be stored in a dry location Storage temperatures...

Страница 3: ...ensor Rubber profile cutters XL Cut Risk of injury Follow the safety instructions for the cutting device 3 4 Assembly of contact profiles 1 Cutting the XL contact profile to length 2 Mounting contact...

Страница 4: ...and re assembly The sealant is highly adhesive dust and dirt particles will stick to it immediately on contact Therefore once you have unpacked a contact end piece and removed the protective cover yo...

Страница 5: ...1 Cutting the mounting profile to length 4 Mounting ExpertSystem XL sensors Mounting profiles punched for quick fastening XL APxQ Mounting profiles solid XL APx Always cut at right angles Lmounting p...

Страница 6: ...the clips as far as it will go To prevent damage place a suitable piece of wood between the mounting profile and the hammer do not hammer directly onto the face of the profile Never drive in the sens...

Страница 7: ...over the retainers applying slight pressure Push on the profile hard from the front to check that it has been pressed in correctly The contact profile must not come away from the mounting profile at...

Страница 8: ...when carrying out subsequent installation and commissioning work 8 Contact Position the end cap and pull it over the profile Position the fastening clip and push it in as far as it will go Correct end...

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