Bayne THINLINE 1900-0571 Скачать руководство пользователя страница 8 | Manualshive

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Bayne THINLINE 1900-0571 Скачать руководство пользователя страница 8

Document Number:

1900-0571

Issue Date:

05/21/13

Revision No:

001

Page:

8 of 39

IV. Final operation and mounting:

1.  Start the truck’s engine and engage the hydraulic system.

2.  Operate the lifter and bleed all air from the hydraulic system.

3.  Place a cart on the lifter and operate to make sure there are no clearance problems

and that the lifter engages the cart properly. Make any adjustments to the mounting
position of the lifter to ensure correct operation.

4. After locating an acceptable mounting position, complete the welding of the lifter to

the truck.

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Содержание THINLINE 1900-0571

Страница 1: ...RK SHOALS ROAD TOLL FREE 800 535 2671 GREENVILLE SC 29605 FAX 864 458 7519 WEBSITE www baynethinline com E MAIL sales baynethinline com LICENSED UNDER ONE OR MORE OF THE FOLLOWING U S AND CANADIAN PAT...

Страница 2: ...ecifications 3 II THINLINE Installation Instructions 5 III THINLINE Operation Instructions 9 IV THINLINE Maintenance Instructions 10 V THINLINE Actuator Assembly Instructions 11 VI Trouble shooting Ch...

Страница 3: ...rom the back of the mainframe to the front of the lifter depending on the types of arms used D The faceplate is normally at 45 degrees in the dump position and extends 10 to 12 from the back of the ma...

Страница 4: ...or fast response to customer request J Two 2 year limited warranty from date of delivery on all units and models when properly maintained and operated within the recommended cycle time All lift units...

Страница 5: ...n refer to the installation instructions included in the Tap In Kit manual for more detailed information I Mounting lifter on the truck 1 The truck should be emptied and cleaned before any installatio...

Страница 6: ...re I 2 and hydraulic schematic Appendix A while performing the following steps figure I 2 1 Connect the hose from the UP port of the rotary actuator to the C port of the dual hand valve 2 Connect the...

Страница 7: ...valve This valve is preset at the factory to operate with most containers However if the lifter seems to be crushing or loosing grip on your specific containers refer to figure I 3 while performing th...

Страница 8: ...e the lifter and bleed all air from the hydraulic system 3 Place a cart on the lifter and operate to make sure there are no clearance problems and that the lifter engages the cart properly Make any ad...

Страница 9: ...p arms are engaged around the cart 3 ACTUATOR DUMP The rotary actuator is cycled to dump the contents of the cart 4 ACTUATOR REVERSE The rotary actuator is reversed returning the cart to the ground 5...

Страница 10: ...ent failure is contamination of the hydraulic fluid water chips dirt etc The Bayne THINLINE Lift System comes clean from the factory If removed be sure the hoses cylinder and fittings are clean before...

Страница 11: ...which to assemble the Rotary Actuator Be sure that all parts are thoroughly clean and dry before starting assembly NOTE All torque values given apply to clean dry threads only Follow these directions...

Страница 12: ...er races 10 with a mild solvent and dry completely Spray the inner race contact area shown in figure A 3 at each end of the pinion shaft and the inside diameter of the inner race thoroughly with LOCTI...

Страница 13: ...up away from the table with the center line of the key ways pointing toward the center of the tapped hole shown in figure A 4 Center the pinion in the actuator body figure A 4 5 Coat the head portion...

Страница 14: ...g down toward the table and very slightly back toward the mounting flanges on the actuator body as shown in figure A 6 figure A 6 7 Coat one end of the actuator tubes 3 fig A 13 around the seal area w...

Страница 15: ...l port positioned to the left as shown in figure A 13 Using a rubber mallet tap the tube cap over the tubes until the tubes seat in the cap making sure that the seals remain in place 10 Place the tube...

Страница 16: ...in the tube cap as shown in figure A 13 Attach the rack cap to the actuator body using the socket head bolts 22 fig A 13 and lock washers 26 Torque the bolts to 90 ft lb in the sequence shown in figur...

Страница 17: ...gers to carefully press the seal completely into the groove as shown in figure A 11 Be careful not to score or scratch the sealing surface during the installation Install the bearing cap seal 15 and t...

Страница 18: ...p 5 and back toward the mounting flanges on the actuator body Hand tighten only at this time 22 Install the rack cap extension tube assembly 29 fig A 13 between the 90 fitting in the rack cap and the...

Страница 19: ...Document Number 1900 0571 Issue Date 05 21 13 Revision No 001 Page 19 of 39 ACTUATOR ASSEMBLY figure A 13...

Страница 20: ...and is assembled into the rack cap Before starting the assembly of the Slowdown refer to the exploded parts drawing and parts list fig S 4 found at the end of these instructions to familiarize yourse...

Страница 21: ...Treatment Screw the o ring plug 9 into the plunger housing 1 on top of the spring 4 and tighten to 30 in lb torque figure S 2 3 Coat the o rings on the plunger housing 1 fig S 3 and the o ring on the...

Страница 22: ...Document Number 1900 0571 Issue Date 05 21 13 Revision No 001 Page 22 of 39 figure S 4...

Страница 23: ...ssure too low 4 Faulty hand valve 1 Reduce loaded weight of cart 2 Check and adjust pressure relief on hand valve 3 Check and adjust pressure on truck system relief 4 Replace hand valve Lifter operate...

Страница 24: ...1 Worn cylinder rod seal 1 Install cylinder seal kit Valve settings quit working after a period of time 1 Valves were adjusted with cool oil temperature 1 Adjust valves with oil at operating temperat...

Страница 25: ...Document Number 1900 0571 Issue Date 05 21 13 Revision No 001 Page 25 of 39 APPENDIX A Assembly drawings and part numbers...

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