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BAYKAL

EDITION NO :

APHS

DATE OF ISSUE :

May-2011

PAGE :

6.6. Maintenance & spection

Genaral maintenance and cleaning of the press brake requires

careful attention. Therefore the machine must be shut-off before

starting any maintenance vork.

6.6.1. Type and frequency of inspections

Inspection

Period

Responsibility

•

Lubrication

See : Lubrication Diagram

Operator

•

Oil leakage in cylinders

Daily

Operator

•

Lubrication of tooling

Daily

Operator

•

Guards against any physical

damage

Daily

Operator

•

Oil leakage in pipes, hoses

and hydraulic elements

Weekly

Operator

•

Hydraulic fluid level

Weekly

Operator

•

Cylinder connecting bolts

against loosening

Weekly

Operator

•

Safety & limit switches

against loosening, damage

Weekly

Operator

•

Slide adjusting bolts

Weekly

Operator

•

Stop time control

Every 6 months

Approved Body

•

Terminal connections

of the electrical installation

Annually

Electrician

Содержание APHS Series

Страница 1: ...PHS 1 DATE OF ISSUE May 2011 PAGE 1 USER S MANUAL CNC HYDRAULIC PRESS BRAKE MODEL APHS No part of this User s Manual may be reproduced or transmitted by any without Prior permission of Baykal Makine S...

Страница 2: ...SIC 1 220 2 230 3 240 4 400 5 415 6 440 7 480 8 600 9 220 400 1 DELEM DW 66 2 DELEM DM51 3 DELEM DA51 4 DELEM DA52 5 CYBELEC DNC60 6 CYBELEC DNC80 7 CYBELEC MODEVA 1 FISSLER AKAS 2 SICK LIGHT GUARD 3...

Страница 3: ...N OTHERWISE THE PUMP WILL BE DAMAGED CHECK THE MOTOR ROTATION BY PUSHING THE GREEN START AND IMMEDIATELY AFTER THE RED STOP BUTTONS ON THE ELECTRICAL PANEL THE MOTOR MUST BE ROTATING IN THE DIRECTION...

Страница 4: ...HEN BENDING SHEET JAMMED MAY BE JAMMED BETWEEN MAY CRASH SOME PARTS BETWEEN TOOLS TOP TOOL AND SHEET OF BODY DESIGNATION PLATE Manufacturer BAYKAL Mak San Tic A Bursa T RK YE Machine Hydraulic Press B...

Страница 5: ...Equipment 6 1 3 List of parts subject to rapid wear 6 2 Description of Press brake applications 6 3 Prohibited uses of the Press brake 6 4 Incorrect uses of the Press brake Using the Press brake 6 5 1...

Страница 6: ...BAYKAL EDITION NO APHS 6 DATE OF ISSUE May 2011 PAGE 6 13 ELECTRIC CIRCUIT DIAGRAM 14 ADDITIONAL MANUALS A CYBELEC ModEva B Wila Centrally Adjustable Crowning System CVB D...

Страница 7: ...tered trademark BAYKAL 1 2 Machine type APHS 1 3 Serial number 1 4 Year of manufacture 1 5 Address of manufacturer BAYKAL Mak San Tic A Organize Sanayi B lgesi Lacivert Cad 2 Sokak No1 A 16140 Bursa T...

Страница 8: ...type are available on the cybelec control see fig 1 1 on the pedal control stand and on the electrical cabinet cover Emergency Stop Buttons Fig 1 1 The cylinders are covered by fixed cover plates Do n...

Страница 9: ...F ISSUE May 2011 PAGE 9 Rear side of the machine Fig 1 2 In case of a power supply failure during operation the beam will stop at a standstill When power supply is recovered it is Not possible to star...

Страница 10: ...loor load where the machine is to be installed must be accounted for 4 The machine must be operated only by authorised and trained personnel Operation by unauthorised and untrained personnel in a way...

Страница 11: ...danger is noticed Shut off the machine completely before any repair work is carried out DO NOT let yourself be locked in the interior space of the machine DO NOT bridge the safety limit switches of th...

Страница 12: ...the press brake no special personal safety equipment is necessary It is however recommended to use working gloves when handling the workpieces 9 General maintenance of the press brake can be carried...

Страница 13: ...Noise measurement The sound pressure level of the press brake at operator s working position is under 70 Db A 2 4 Stop time control The stopping time of this press brake is 80 ms and the corresponding...

Страница 14: ...06x120 3100 2550 1590 1650 1200 1150 890 2910 APHS 3108x160 3100 2550 1600 1660 1200 1150 890 2910 APHS 3110x200 3100 2550 1600 1660 1200 1250 880 2900 APHS 3112x240 3100 2550 1610 1680 1200 1250 880...

Страница 15: ...35 2355 1400 1400 1105 3500 APHS 6104x160 6100 5100 1960 2000 600 1400 1000 2850 APHS 6106x240 6100 5100 1960 2000 600 1400 1100 3000 APHS 6108x300 6100 5100 2060 2150 600 1400 1115 3280 APHS 6112x440...

Страница 16: ...ss brakes the centre of gravity is on the front side Therefore the machine must be handled with extreme caution when lifting and installing to prevent it from falling forward or even falling down Make...

Страница 17: ...bstruction Therefore the hazardous sitauations regarding the operator other persons or materials due to incorrect installation will be reduced It is important to leave a work space of both sides of th...

Страница 18: ...BAYKAL EDITION NO APHS 18 DATE OF ISSUE May 2011 PAGE 18 Intentially left in blank...

Страница 19: ...m sec 11 Standard stroke mm 12 Pump flow rate cm3 rev 13 Oil tank volume lt 14 Back gauge range mm 15 Main motor 3 phase 380 V 50Hz kw 6 1 2 Standard Equipment Electric motor 380 V 50 Hz 3phase Standa...

Страница 20: ...2011 PAGE 20 6 1 3 List of parts subject to rapid wear No Part name Size specification Qty 1 Bottom tool 2 Top tool 3 Piston seal Busak Shamban O ring Piston seal 2 2 4 Rod seal Busak Shamban O ring R...

Страница 21: ...e formed is 6 mm in case of 42 kgs mm steel plate which is the most common material processed on press brakes The APH press brake is a downstroking type meaning that the bending force is applied by a...

Страница 22: ...working area between top and bottom bending tools When any of the protective devices or guardings of the machine are NOT mounted or NOT functioning For operations involving Cutting punching slitting b...

Страница 23: ...sired angle Oil leakage in cylinder Damage to tooling breaking of tooling with possible injury to operator Breaking of the bolts stud connecting piston to beam Incorrect use 2 Bending flame cut materi...

Страница 24: ...n its place Check that the bottom tool is properly aligned to the top tool Make sure that no cables are damaged Check the components and terminal connections inside the electrical cabinet against any...

Страница 25: ...machine First class components are used in the electrical cabinet and all electric wires are numbered according to electric circuit diagram and conform to established standards Cartridge fuses are use...

Страница 26: ...BAYKAL EDITION NO APHS 26 DATE OF ISSUE May 2011 PAGE 26 6 5 3 Electrical Cabinet and Control Units A Pedal Connections c d e f 2S22 3H13 3H12 SB23 2S21 6S43 3H14 4S11 4S17 4S10 6S44...

Страница 27: ...indicator function 1 Machine is in MANUAL mode 2 When the switch on electrical cabinet namely side bar safety switch is on the machine continues working but the beam descends 10 mm sec 6S43 Beam up bu...

Страница 28: ...BAYKAL EDITION NO APHS 28 DATE OF ISSUE May 2011 PAGE 28 Working Hour Indicator 1S25 SB10 3S18 SA500 FILTER 3H11 6S1 2S22 2S21 1S14 3H13 S10...

Страница 29: ...afety bar is active 1 Side safety bar is not active 1S14 Laser ON OFF Switch It opens or closes the laser safety system 2S22 3H13 Pump start It starts the main pump 2S21 Pump Stop It stops the main pu...

Страница 30: ...ies feedback of the Y1 axis position Y axis consists of two independent axes Y1 and Y2 b Y2 Linear encoder Linear encoder and connection This encoder supplies feedback to decide the Y2 axis position T...

Страница 31: ...ends a interrupt signal to the CNC control and thus all pump stop g 1M4 S4 S5 S6 S7 and Potentiometer Crowning system motor and connections 1M4 is power connection for the system motor S4 S5 S6 S7 are...

Страница 32: ...AGE 32 C Two axes backgauge connections Fig NOTE 1 All connections are covered by cover plates When you need to see these connections you should remove the plates NOTE 2 This picture was taken from th...

Страница 33: ...vement and the switch Right hand side in the picture 4SR is the reference switch for R axis d 12B1 Encoder connection R axis encoder connection Encoder supplies feedback of the axis position e 13B1 En...

Страница 34: ...ription of motor connection in electric circuit diagram b 4S3 Safety Switch Back door safety switch When this door is opened main pump of the machine will stops c X1 Terminal PE Ground connection Grou...

Страница 35: ...Designation Description a SPR01 Directional Valve Proportional closing valve for the left cylinder b SPR02 Directional Valve Proportional opening valve for the left cylinder c SP01 Directional Valve...

Страница 36: ...ectional valve control sensor for the right cylinder i E3 Sensor Approaching control sensor j S03 Approaching valve k E2 Sensor Fast closing control sensor for right cylinder l E1 Sensor Fast closing...

Страница 37: ...ndicated by Y and Z in the diagram Without the correct amount of bed deflection compensation by crowning convex correction to amount of sagging it would mean that the upper and lower tools would not r...

Страница 38: ...ted anti deflection device developed by Wila The Wila crowning devices See fig 6 5 6 2 and fig 6 5 6 3 compensate the deflection of the press brake quickly and accurately Fig 6 5 6 2 Fig 6 5 6 3 Cybel...

Страница 39: ...g safety and operational functions and verified O K Safety guards Electric circuit diagram Hydraulic circuit diagram Top beam speed Sound level Information and warning labels Rigid fixation of top too...

Страница 40: ...ion Diagram Operator Oil leakage in cylinders Daily Operator Lubrication of tooling Daily Operator Guards against any physical damage Daily Operator Oil leakage in pipes hoses and hydraulic elements W...

Страница 41: ...6 2 1 Open the valve under the oil tank to drain out the old oil completely Draining off point in fig 6 6 2 1 Note Insert a discharge hose to the valve cock to drain out old oil from oil tank to any...

Страница 42: ...lter element is under the cap In order to change the filter element first of all you must remove the filter cap 1 Remove the filter cap by turning the bolt at the bottom using a proper tool The bolt a...

Страница 43: ...NT MP Italy MPF 100 1AG2D MPF 100 1A25HB HYDAC Germany RFM ECO N 165 BD20W 1 1 0165 R 020 BN 3 HC GEN FA Turkey GYD 11 25 GYE 10 25 APH APHS 240 TON MANUFACTURER TYPE FILTER ELEMENT MP Italy MPF 100 3...

Страница 44: ...rust lubricant Lubricate plastic hoses against cracking Lubricate pistons slides and all metal surfaces by an an anti rust lubricant Cover the machine by a nylon cover for protection against dust 6 7...

Страница 45: ...5 DATE OF ISSUE May 2011 PAGE 45 6 7 3 Scrapping If the press brake has completed its normal operating life prior to scrapping all the oil in the tank and cylinders should be drained off and the machi...

Страница 46: ...BAYKAL EDITION NO APHS 46 DATE OF ISSUE May 2011 PAGE 46 7 LUBRICATION POINTS 1 2 3 4 5 6 7 8 9...

Страница 47: ...POTS OIL TYPE PREFILLED AT FACTORY EQUIVALENT OIL TYPES LUBRICATION PERIOD SLIDES 1 2 2 KAPGRES 2 2 7 DAYS OIL TANK 7 1 t 10 HLP 32 t 10 HLP 46 t 10 HLP 60 RANDO OIL 32 TELLUS 32 RANDO OIL 46 TELLUS 4...

Страница 48: ...wing with respect to material thickness Selecting the correct vee Bending force required to bend material of 1 meter length Minimum flange that can be bent Inside radius F Ton Pressure in metric per m...

Страница 49: ...BAYKAL EDITION NO APHS 49 DATE OF ISSUE May 2011 PAGE 49 9 FOLDING FACILITIES You can see some bending examples according to the different tools below...

Страница 50: ...e inner radius of the bend annuling the elasticity a very high degree of angular precision is achieved 1 AIR BENDING There are two methods i Air bending with bottoming of the punch Basic Rules R S res...

Страница 51: ...2 to 15 times to maintain good bending quality The shape of the punch and of the die is immaterial Fig 2 COINING Basic Rules R S The nose of the punch penetrates into the natural radius of the coined...

Страница 52: ...BAYKAL EDITION NO APHS 52 DATE OF ISSUE May 2011 PAGE 52 11 SPARE PART LIST...

Страница 53: ...BAYKAL EDITION NO APHS 53 DATE OF ISSUE May 2011 PAGE 53...

Страница 54: ...BAYKAL EDITION NO APHS 54 DATE OF ISSUE May 2011 PAGE 54 12 HYDRAULIC CIRCUIT DIAGRAM...

Страница 55: ...BAYKAL EDITION NO APHS 55 DATE OF ISSUE May 2011 PAGE 55...

Страница 56: ...BAYKAL EDITION NO APHS 56 DATE OF ISSUE May 2011 PAGE 56 13 ELECTRIC CIRCUIT DIAGRAM...

Страница 57: ...BAYKAL EDITION NO APHS 57 DATE OF ISSUE May 2011 PAGE 57...

Страница 58: ...BAYKAL EDITION NO APHS 58 DATE OF ISSUE May 2011 PAGE 58 14 ADDITIONAL MANUALS...

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