Bayco Products, Inc. • 640 South Sanden Blvd. • Wylie, TX 75098 • USA • 1-800-233-2155 • 1-469-326-9400 • www.nightstick.com
INS-XPR-5580-18
10-15-2018
Instruction Manual
XPR-5580G/R
Please read these instructions before using your Nightstick XPR-5580
They include important safety information and operating instructions.
THE XPR-5580 IS APPROVED FOR USE
CLASS I DIV 1 GRPS A-D T4
CLASS II & III DIV 1 GRPS E-G
CLASS I ZONE 0 GRP IIC T4
CLASS II ZONE 20 IIIC T135ºC
Ex ia IIC T4 Ga
DEMKO 16 ATEX 1796
IECEx UL 16.0154
-20ºC ≤ Tamb ≤ +40ºC
3.7V/Cell 5500-BATT
U
m
= 4.75V
0359
E 467756
INTRINSICALLY SAFE
SECURITE INTRINSEQUE
II 1 G Ex ia IIC T4 Ga
Bayco Products, Inc. XPR-5580
Ex ia FLASHLIGHT FOR USE IN HAZARDOUS LOCATIONS
UL listed for use with Bayco Li-ion Battery Pack 5500-BATT
Wylie, TX 75098
ID 4001184
WARNINGS - INTRINSICALLY SAFE
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Warning: To prevent ignition of a hazardous atmosphere, do not locate the charger for
this product in the hazardous environment. The charger for this product must be located
in an area known to be non-hazardous ONLY.
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Warning: To prevent ignition of a hazardous atmosphere, do not attempt to charge this
product in the hazardous environment. This task must ONLY be performed in an area
known to be non-hazardous.
y
Warning: Lithium-ion batteries must be used and charged properly. Improper use can
result in serious injury, fire, or death.
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Warning: Use only the included and approved 5580-BATT rechargeable battery pack
from Bayco Products.
y
Warning: Do NOT attempt to use any other rechargeable or non-rechargeable
batteries with this light.
y
Warning: To prevent ignition of a hazardous atmosphere, do not open the lens bezel
in the hazardous environment. This task must ONLY be performed in an area known to
be non-hazardous.
y
Warning: When exchanging the rechargeable battery pack, use only the approved
5580-BATT rechargeable battery pack from Bayco Products.
y
Warning: To prevent ignition of a hazardous atmosphere, the rechargeable battery
pack must only be exchanged in an area known to be non-hazardous.
y
Warning: Do not expose the rechargeable battery pack to water or salt water, or allow
the battery pack to get wet.
y
Warning: Do not store the rechargeable battery pack with metallic objects that may
cause a short circuit.
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Warning: Substitution of components may impair intrinsic safety.
SPECIAL INSTRUCTIONS FOR INTRINSIC SAFETY
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For personal safety, always confirm the rating of any known hazardous or potentially
hazardous location where the light is to be used.
INITIAL USE
Warning: To prevent ignition of a hazardous atmosphere, do not attempt to charge
this product in the hazardous environment. This task must ONLY be performed in
an area known to be non-hazardous.
Fully charge the XPR-5580 before the first use, or if the battery is new or has been
unused for several months. The maximum charge time required is approximately 6 hours.
DAILY USE
WARNING: TO PREVENT IGNITION OF A HAZARDOUS ATMOSPHERE, DO NOT
ATTEMPT TO CHARGE THIS PRODUCT IN THE HAZARDOUS ENVIRONMENT.
THIS TASK MUST ONLY BE PERFORMED IN AN AREA KNOWN TO BE NON-
HAZARDOUS.
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Use only the supplied Nightstick charger, 5580-BATT rechargeable battery pack and
AC or DC adapter. For best performance, charge the 5580 when the flashlight beam
starts to dim.
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Connect the AC power adapter to the charger. The LED indicator will not be illuminated
at this point.
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With the flashlight facing forward, slide the 5580 into the charger until the contacts
snap into place.
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The LED indicator changes to constant red indicating the 5580 is properly inserted into
the charger and is in fact charging. The LED indicator remains red until the battery is fully
charged. At full charge, the LED indicator turns green.
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The total time to full charge the 5580 varies depending on the remaining charge in
the battery pack.
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To confirm a full charge, keep the 5580 in the charger and turn it on. The LED indicator
will change to red. Turn off the 5580. If the 5580 is fully charged, the LED indicator will
turn green. If not, it remains red until the charge is completed and the LED indicator turns
green. The 5580 will now be fully charged.
REPLACING LITHIUM-ION RECHARGEABLE BATTERY
While it is highly unlikely that the Lithium-ion Rechargeable Battery Pack for the XPR-
5580 will ever need replacement, the product is designed to allow the end user to replace
it if needed. To replace the rechargeable battery pack, carefully follow the instructions
listed below:
WARNING: TO PREVENT IGNITION OF A HAZARDOUS ATMOSPHERE, DO NOT
OPEN THE LENS BEZEL IN THE HAZARDOUS ENVIRONMENT. THIS TASK MUST
ONLY BE PERFORMED IN AN AREA KNOWN TO BE NON-HAZARDOUS.
WARNING: WHEN EXCHANGING THE RECHARGEABLE BATTERY PACK, USE
ONLY THE APPROVED 5580-BATT RECHARGEABLE BATTERY PACK FROM
BAYCO PRODUCTS.
WARNING: TO PREVENT IGNITION OF A HAZARDOUS ATMOSPHERE, THE
RECHARGEABLE BATTERY PACK MUST ONLY BE EXCHANGED IN AN AREA
KNOWN TO BE NON-HAZARDOUS.
y
Carefully loosen the center plug located on the rear side of the light with a flat head
screw driver or small coin in a counter-clockwise direction.
y
Slowly turn the light upside down and carefully shake the light in order to allow the
5580-BATT rechargeable battery pack to slide out of the light paying close attention to
the battery pack’s orientation within the housing.
y
Using only the approved replacement 5580-BATT rechargeable battery pack
from Bayco Products, slide the new battery pack into the housing of the light using
the directional arrow marked on the side of the pack to be a guide to proper battery
orientation.
y
Carefully tighten the plug with a flat head screw driver or small coin until it is fully
seated. CAUTION: Do NOT overtighten the plug. Doing so may damage the threads
and impair the light’s ability to properly charge and impact the light’s Intrinsic Safety.
OPERATION
The XPR-5580 has ten lighting modes:
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High brightness flashlight
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Medium brightness flashlight
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Low brightness flashlight
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High brightness floodlight
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Medium brightness floodlight,
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Survival mode
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Blinking floodlight
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Dual-light
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Constant-on rear green light
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Blinking rear facing light
The XPR-5580 has two body switches providing access to all modes.
Constant-on Flashlight
Press the left switch forward for high-brightness flashlight. Press the switch forward
again to turn the light off.
Select Brightness Level
Press and hold the left switch forward. The flashlight will cycle from high to medium
to low mode and then back up again at a rate of approximately one mode per second.
The light will continue to cycle up and down through the various modes as long as the left
switch is held down. When the desired brightness level is reached, release the left switch
and the light will remain in that brightness mode. Press the left switch forward again to
turn the light off.
Rear Facing Lights
Press the left switch backward to turn on the rear facing green lights. Press the switch
backward again to turn the lights off. Press and hold the left switch backward to activate
the rear facing beacon lights.
Constant-on Floodlight
Press the right switch forward for high brightness floodlight. Press the switch forward
again to turn the light off.
Select Brightness Level
Press and hold the right switch forward. The floodlight will cycle from high to medium
to survival mode and then back up again at a rate of approximately one mode per second.
The light will continue to cycle through the modes as long as the right switch is held down.
When the desired brightness level is reached, release the left switch, and the light will
remain in that brightness mode. Press the right switch forward again to turn the light off.
Floodlight Beacon
Press the right switch backward for floodlight beacon. Press the switch backward
again to turn the floodlight beacon off.
