Bayco Products, Inc. • 640 South Sanden Blvd. • Wylie, TX 75098 • 1-800-233-2155 • 1-469-326-9400 • www.nightstick.com
INS-XPR-5568-DL-22-JNCB
09-09-2022
WARNING: While the XPR-5568 Angle Light is certified as an intrinsically safe product,
the charger is NOT intrinsically safe. The charger MUST be installed in a location far
enough outside of the hazardous environment to ensure that it can never come in contact
with any potentially explosive materials.
Tools required for installation:
y
Small level
y
Hammer
y
Small center punch or nail
y
Electric drill and drill bits to suit the wall material and anchoring method
y
#2 Phillips screwdriver
The Nightstick wall/vehicle charger is designed to mount to any flat, dry surface. The design
of the charger will secure the angle light into the charger at any angle and the charger can be
mounted at any angle. These instructions are for mounting the charger vertically.
Four (4) Pan Head screws (included) can be used to install the charger to most surfaces,
however special hardware may be needed for some situations.
y
Select a location to install the charger. Check that there are no electrical wires, water lines,
etc. on the other side of the mounting surface.
y
Check the distance to the AC wall outlet or the 10v DC power outlet to make sure the AC or
DC power supply will reach the charger when it is plugged in. Relocate the charger’s location
as needed.
y
Once the location has been selected, use a hammer and a small center punch or nail to
mark all 4 of the hole locations.
y
If the charger is being installed onto drywall, you will need to install 4 - Drywall Anchors
(included). Use a drill bit to drill 4 holes through the drywall in the locations of the nail marks.
Use a Phillips screwdriver to install all 4 drywall anchors into the wall until they are flush with
the surface.
METAL SURFACE: If the charger is being installed onto a metal surface, drill 4
appropriately sized holes. The diameter of the drill bit required will be determined by the
type of metal and the thickness of the material.
WOOD SURFACE: If the charger is being installed onto a wooden surface, drill a pilot
hole in all 4 locations.
y
The mounting screw holes can be accessed from the top of the charger when the light is
not installed in the charger.
y
Line up the mounting holes for the charger with the pilot holes (or drywall anchors) and
carefully insert each of the supplied Pan Head screws into the mounting holes from the front of
the charger. Give each screw a small turn by hand to get each one started.
y
Hand-tighten each screw with a screwdriver until the charger is securely affixed to the
mounting surface.
CAUTION:
Do not use an electric drill or drill driver to install the screws. Do
not over-tighten because it could damage the mounting holes in the charger.
y
Plug either the AC or DC power supply cord into the power port on the bottom of the charger
and then into the appropriate power outlet.
y
The LED charge indicator light on the charger will momentarily light up GREEN, then turn RED
and then turn off. This is normal behavior when the angle light is not installed in the charger.
y
The charger is now ready to use.
POWERING THE XPR-5568
The XPR-5568 Intrinsically Safe Rechargeable Angle Light can be powered in one of two
ways:
y
The Nightstick 5568-BATT Lithium-ion Rechargeable Battery Pack.
y
The Nightstick 5566-CARRIER Non-Rechargeable Battery Carrier and 3 - AA
Energizer
EN91
or
Energizer E91
Batteries.
WARNING: Do not use any other type of non-rechargeable battery with this light.
WARNING: Do not use rechargeable AA batteries with this light.
5568-BATT LITHIUM-ION RECHARGEABLE BATTERY PACK
WARNING: The Nightstick 5568-BATT Lithium-ion Rechargeable Battery Pack is a
proprietary shape and design and will only fit in the XPP-5566, and XPR-5568 Angle
Lights. Do not attempt to use this battery pack in any other light. Do not attempt to use
any other rechargeable battery pack in this light.
WARNING: The Nightstick 5568-BATT Lithium-ion Rechargeable Battery Pack is a sealed
unit and is not designed to be opened up. Do not attempt to open the 5568-BATT Lithium-
ion Rechargeable Battery Pack.
y
To install the 5568-BATT Lithium-ion Rechargeable Battery Pack, unscrew the Screw
located on the Battery Compartment Door on the base of the light.
NOTE: The Battery Compartment Door Screw utilizes a design that prevents the screw
from falling out of the door. Do not attempt to remove the screw.
y
With the Battery Compartment Door opened enough to provide clearance, insert the 5568-BATT
Lithium-ion Rechargeable Battery Pack with the end having the metal contacts on it being inserted
first and the rails on the bottom of the Battery Pack positioned toward the back of the light.
y
With the 5568-BATT Lithium-ion Rechargeable Battery Pack fully inserted into the handle
of the light, close the Battery Compartment Door and secure it in place with the Battery
Compartment Door Screw.
WARNING: Do not over-tighten the Battery Compartment Door Screw.
The Angle Light is now ready to be powered using the Nightstick 5568-BATT Lithium-ion
Rechargeable Battery Pack.
5566-CARRIER NON-RECHARGEABLE BATTERY CARRIER
WARNING: The Nightstick 5566-CARRIER Non-Rechargeable Battery Carrier is a
proprietary shape and design and will only fit in the XPP-5566, and XPR-5568 Angle
Lights. Do not attempt to use this battery pack in any other light. Do not attempt to use
any other battery pack in this light.
Instruction Manual
Intrant
®
XPR-5568
US PATENT 9,713,217 & 10,119,663
Please read these instructions before using your Nightstick XPR-5568 Intrinsically Safe
Rechargeable Angle Light with Articulating Head. They include important safety information and
operating instructions.
THE XPR-5568 IS APPROVED FOR USE
CLASS I DIV 1 GRPS A-D T4
CLASS II & III DIV1 GRPS E-G T135°C
CLASS I ZONE 0 AEx ia IIC T4 Ga
Ex ia op is I Ma
Ex ia op is IIC T4 Ga
DEMKO 17 ATEX 1927
UL22UKEX2426
IECEx UL 17.0082
-20ºC ≤ Tamb ≤ +40ºC
1.5V/Cell Alkaline
3.7V/Cell Li-ion
IP-67
Um: 10V
I M1 Ex ia op is I Ma
II 1 G Ex ia op is IIC T4 Ga
Bayco Products, Inc. XPR-5568
Ex ia FLASHLIGHT FOR USE IN HAZARDOUS LOCATIONS
For use with Bayco Li-ion Battery Pack 5568-BATT or
5566-CARRIER with 3 AA Energizer Type EN91 or E91
batteries only
640 S. Sanden Blvd., Wylie, TX 75098
INTRINSICALLY SAFE
SECURITE INTRINSEQUE
E 467756
ELECTRICAL SAFETY
ID 4003544
Ex ia op is I Ma
Ex ia op is IIC T4 Ga
(-20ºC ≤ Tamb ≤ +40ºC)
NCC 18.0110 X
Control Drawing: 5568-CERT-DWG1-03
For Battery Charger Connection see Instruction
Manual Drawing: 5562-68-MECH-DWG1-09
2575
0359
22-AV4BO-0250X
WARNINGS - INTRINSICALLY SAFE
y
WARNING: Use only the approved Nightstick 5568-BATT Lithium-ion rechargeable battery
pack or the approved non-rechargeable batteries listed in special condition of use in bullet 4.
y
WARNING: To prevent ignition of a hazardous atmosphere, do not open any part or attempt to
exchange any of the supplied battery packs while in the hazardous environment. This task must
ONLY be performed in an area known to be non-hazardous.
y
WARNING: To prevent ignition of a hazardous atmosphere, the approved Nightstick 5568-
BATT Lithium-ion rechargeable battery pack must only be charged in an area known to be
non-hazardous.
y
WARNING: When using non-rechargeable batteries in the Nightstick 5566-CARRIER, use
only
Energizer EN91
or
Energizer E91
batteries.
y
WARNING: To prevent ignition of a hazardous atmosphere, non-rechargeable AA batteries
must only be changed in an area known to be non-hazardous.
y
WARNING: To reduce the risk of explosion, do not mix new non-rechargeable batteries
with used non-rechargeable batteries, or mix non-rechargeable batteries from different
manufacturers.
y
WARNING: Substitution of components may impair intrinsic safety.
y
WARNING: This equipment could be susceptible to electrostatic charge as it measured
capacitance of 4 pF from external metal parts to earth.
SPECIAL INSTRUCTIONS FOR INTRINSIC SAFETY
y
For personal safety, always confirm the rating of any known hazardous or potentially
hazardous location where the Angle Light is to be used.
y
Only devices directly connected to apparatus complying with the IEC 60950 series are
allowed.
CAUTION
y
Rechargeable Lithium-ion batteries must be used and charged properly. Improper use can
result in serious injury, fire, or death.
y
Do not leave the battery in direct sunlight or use or store the battery inside cars in hot
weather.
y
Do not expose the battery to water or salt water, or allow the battery to get wet.
y
Do not store the battery with metallic objects that may cause a short circuit.
y
Immediately discontinue use of the battery if the battery emits an unusual smell, feels hot,
changes color, changes shape or appears abnormal in any way.
y
Keep out of the reach of children.
STROBE WARNING
Exposure to strobing lights may cause dizziness, disorientation, and nausea. A very small
percentage of people suffer from photosensitive epilepsy and may experience seizures or
blackouts triggered by strobing lights. For more information from the EPILEPSY FOUNDATION
about photosensitivity and seizures, please visit
www.epilepsy.com
. Anyone who has had
symptoms linked to this condition should consult a doctor before using this product.
MOUNTING THE CHARGER
CHARGER INPUT:
12 VDC Max
