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FLEXIFOLD

8 PAGE

INSTALLATION, OPERATION,

PARTS MANUAL

©Baumfolder Corp., 2003

Printed in U.S.A

TP10432

BAUMFOLDER

CORPORATION

Quality Bindery Equipment Since 1917

BAUM

Содержание FLEXIFOLD 8 PAGE

Страница 1: ...FLEXIFOLD 8 PAGE INSTALLATION OPERATION PARTS MANUAL Baumfolder Corp 2003 Printed in U S A TP10432 BAUMFOLDER CORPORATION Quality Bindery Equipment Since 1917 BAUM ...

Страница 2: ... improvements in its products without imposing any obligation upon itself to install them on its products previously manufactured Itisrecommendedthatmodificationstothisequipmentnotbemadewithouttheadvice and express written consent of BAUMFOLDER FOLDER IDENTIFICATION MODEL NO _______________________________ SERIAL NO _____________________________ DEALER _____________________________________________...

Страница 3: ...Plate Installation 10 5 0 ELECTRICALACCESS 11 6 0 OPERATION 11 6 1 The Main Power Reset Switch 11 6 2 Starting the Production Job 11 6 3 Check Squareness of Fold 11 6 4 Use Of Handwheel 12 7 0 OPERATOR PANEL 12 7 1 Button Identification 2nd Function 12 8 0 START UP 13 9 0 SETUP 13 9 1 Setup for a Standard Fold 13 9 2 Setting Up a Special Fold 15 9 2 1 To Save a Non Standard Fold in a Memory Locati...

Страница 4: ...Off Jam Detectors 20 12 0 PERFORATING SCORING SLITTING 22 12 1 Perforating 22 12 2 Scoring 23 12 3 Slitting 23 13 0 MAINTENANCE 24 13 1 Maintenance and Care of your Flexifold 24 13 2 Cleaning of Fold Rolls 24 13 3 Cleaning Filters 24 13 4 Photo Eyes 24 13 5 Cleaning The Fold Stop Guides 24 13 6 Replacement Parts 24 14 0 LANGUAGE SELECTION 25 15 0 DISPLAY MESSAGES 26 16 0 MATERIAL SAFETY DATA SHEET...

Страница 5: ...RUCTIONS The diagrams and descriptions used in these instructions are not necessarily applicable to the specification of the machine supplied Modifications made for reasons of technical or operational improvement are embodied without notice ...

Страница 6: ...structions Using the machine installation for purposes other than those mentioned above is considered contrary to its designated use The manufacturer supplier cannot be held liable for any damage or injury arising from such misuse The risk of such misuse lies entirely with the user Operating the machine within the limits of its designated use also involves observing the instructions set out in the...

Страница 7: ...1 Always press the emergency Not Stop button first if you stop the machine for adjustments or maintenance work which must not be done while the machine is in operation 1 3 2 2 For extensive maintenance or repair work turn off the main power supply 1 3 2 3 After making adjustments or after doing maintenance or repair work always make sure that all tools or other objects are removed from the machine...

Страница 8: ...other brands needs our express consent 1 4 1 7 For electrical connection observe the prescribed admissible voltage and frequency 1 4 1 8 Keep switch cabinets closed 1 4 2 Oil grease and other chemical substances 1 4 2 1 When handling oil grease and other chemical substances observe the product related safety regulations 1 5 Description and definition of the safety labels and pictographs on the mac...

Страница 9: ...3 1 Unpacking Inspection The Flexifold Air Feed is packaged in three cartons crated together as one package It is broken down into 8 major assemblies for shipment These are A Main Folder Assembly B Cross Carrier C Mobile Stand D Accessory Package E Transfer Table F Fold Pans 2 G Documentation Package H 1 2 Pint Surewash 1 0 INTRODUCTION Your new Flexifold 8 Page Modular Folder has been designed to...

Страница 10: ...rier with the gears toward the fold rolls Slide the Cross Carrier table over both sets of locating pins The first notch in the front part of theCross Carrier should rest on the pins Then drop the rear notch down on the upper dowel pins Rotate the handwheel to check that the gears are properly meshed 4 5 Fold Plate Installation WARNING Unplug the AC power cord when installing or removing fold plate...

Страница 11: ... screws located on the inside of the frame Figure 4 5 1 Figure 5 0 1 Main Power Reset Switch 6 0 OPERATION 6 1 The Main Power Reset Switch The main power reset switch Figure 6 1 1 will completely shut off all power to the operating system This will stop everything immediately Main Power Reset Switch Figure 6 1 1 6 2 Starting the Production Job The production job may be started after preparing the ...

Страница 12: ...t 4 05 Plate 1 Adjust 5 06 Plate 2 Adjust 6 07 Memory 1 Set 7 08 Memory 2 Set 8 09 Memory 3 Set 9 10 Sheet Jam Select 0 11 Stacker Adjust 13 Data Enter 14 Decrement 15 Increment 16 Function Reset 17 Inches Metric Unit Select 19 Sheet Mode Select 20 Alphanumeric Display 23 Folder Drive Start Stop 24 Letter Fold Select 25 Z fold Select 26 Double Half fold Select 27 Half fold Select 30 Operator Contr...

Страница 13: ... automatically activated when a function requires numerical data The operator panel is color coded to show this relationship Numerical data is required for Sheet length Two pieces of information are required to setup a job assuming that initialization has previously been accomplished sheet length and fold type Either order may be used Select the fold type first or the sheet length first Note When ...

Страница 14: ...e enter button will accept the new data and eliminate any waiting time before moving to the next function After 5 seconds the data will be accepted and the last fold type indicator will start flashing Select the desired fold type by pressing the appropriate FOLD TYPE button After 5 seconds the selection will be accepted and the fold plate stops will move to their new position During this period th...

Страница 15: ...emory location you wish to recall RECALL will appear Press the ENTER button 9 3 Starting Production After the sheet length and the fold type has been selected production is started by Starting the main drive press DRIVE The 8 Page Drive must be started first then the Parallel unit The Parallel Unit will not start if the 8 Page Unit is not running Notes If the wrong FOLD TYPE button is pressed you ...

Страница 16: ...will change the display to the rate screen consisting of two lines The top line is the current rate It will have a 5 digit display and will refresh every 6 seconds The second line will show the average pieces per hour since the last total counter reset This line will also have a 5 digit display and refresh every 30 seconds The display will stay in this mode until another mode button is pressed The...

Страница 17: ...et Pressing the TIME button will change the display to the time mode In this mode the first line of the display will show job run time and have a 4 digit capability to show the number of hours since last reset The second line will show total hours and have a 6 digit capability to show the total hours on the machine The COUNT button can be used to go back into the count screen from the rate or time...

Страница 18: ...folder reaches it s minimum speed a message will be displayed until the ENTER button is pressed Full speed range travel of the motor takes 10 seconds Press the ENTER button to return to normal operation 11 4 Fold Plates The fold plate can be set at any time from the operat ing mode by pressing the PLATE button that corresponds to the fold plate which needs to be adjusted For example if you need to...

Страница 19: ...y time from the operating mode by pressing the STACKER button For example if you need to make an adjustment to the stacker wheels press the STACKER button during operation Next use the and buttons to move the stacker wheels into position Pressing the button will increment the stacker wheels continuously at slow speed Holding the button down for more than 2 seconds will increment the stacker wheels...

Страница 20: ...ne will shut off and display will indicate where the jam occurred Anytime a jam indication is showing in the display you can press the STACKER button and the stacker wheels will move to the end of the table to make clearing any paper jammed in the machine easier Try to determine the cause of the jam and correct it before pressing the RESET button Pressing the RESET button will clear the jam messag...

Страница 21: ...en the or button is depressed Display shows 3 When the or button is depressed Display shows FEEDER JAM ENABLED DISABLE YES NO EXIT JAM ENABLED DISABLE YES NO EXIT JAM DISABLED ENABLE YES NO TOTAL COUNT FEEDER JAM DISABLED ENABLE YES NO OR ...

Страница 22: ... blade Additional perfora tor blades are available through the BAUMFOLDER Parts Department On the operator side of the folder there is a knurled knob beside the hand wheel See figure 12 1 1 This knob holds the slitter shaft assembly in place Loosen the knob by turning counter clockwise approximately 6 full turns Pull the knob toward you leaveing about 1 5 8 gap at the right end of the slitter shaf...

Страница 23: ...ather than against the scoring or in a continuing direction to the pressure of the crease that has been applied by the scoring blade 12 3 Slitting NOTE Slitting accessories are optional on your Flexifold and can be ordered from your BAUMFOLDER Parts Department The Flexifold can be used to cut folded or flat sheets apart The general setup for blades and collars is shown in Figure 12 3 1 Two or more...

Страница 24: ... parts 13 0 MAINTENANCE 13 1 Maintenance and Care of your 814MF The Flexifold Air Feed has been designed to give you years of useful service provided you maintain it according to these instructions 13 2 Cleaning of Fold Rolls Periodically wipe off the rubber surface of the fold rolls using an approved solvent such as Surewash or its equivalent Surewash is available from BAUMFOLDER in 1 quart P N 2...

Страница 25: ...PAGE 25 TP10432 14 0 LANGUAGE SELECTION Switch location on the electronic board for lan guage and voltage selection settings Settings Switch ...

Страница 26: ...REACHED PRESS RESET NO TACH CHECK MOTOR BELTS ENCODER OUT OF RANGE CHANGE KEYBOARD MISSING PAPER SIZE INCORRECT PRESS RESET INSTALL DELIVERY OR PRESS RESET INSTALL PLATE NO 1 OR PRESS RESET INSTALL PLATE NO 2 OR PRESS RESET FOLDER OVERLOAD PRESS RESET BAD KEYBOARD PAN 1 STOP 05 00 IN CHANGE WITH PLATE NO ...

Страница 27: ...ction Organic vapor respira tor for concentrations above the TLV Ventilation Mechanical Eye Protection Recommended Gloves Recommended butyl rubber or neo prene Other Eye bath or safety shower should be located in the work place when working with chemi cals ND No data found or not determined The information contained herein is furnished without warranty of any kind Users should con sider this data ...

Страница 28: ...ckle or series of buckles will form along the surface of the sheet If the sheet of paper is pushed into a narrow channel before butting up against the stationary object the buckles that form within the channel will be of a much smaller size than free forming buckles At the end of the channel however larger buckles will again start to form ...

Страница 29: ...rollers spinning as indicated are placed close to the end of the channel the larger buckles that start forming there will always be formed downward and be pulled into the rollers compressing into a fold 1 2 MAIN DRIVE F O L D P A N 1 2 MAIN DRIVE F O L D P A N 1 2 MAIN DRIVE F O L D P A N ...

Страница 30: ...abbed by the fold rollers and compressed into a fold FIGURE 1 Fold Pan Fold 1 UP 2 DOWN 1 2 3 MAIN DRIVE SHEET STOP FOLD PLATE 1 DEFLECTOR FOLD PLATE 2 FEED TABLE DELIVERY Look at figure 1 You can see that fold plate 1 is angled upwards Because of this and the configuration of the fold rollers sheets fed into the 1 plate will always be folded up i e so that the up surface of the sheet is folded in...

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