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K1 - 7

1 2 3

4 5 6

7 8 9

C 0

PROGRAMMABLE

Front side (operating side)

Rear side

1.0 Technical Data/Machine Layout/Transport and Installation of Machine/Safety Relevant Machine Elements

Safety Relevant Machine Elements

Main switch

Light barrier (20 - channel)
Capacity to recognize object: 25 mm
Min. distance of light barrier:

Total reaction time of system:

328 mm

< 120 ms

Knife bar spring assembly (mechanical lock against lowering of knife
bar)

Clamping bar spring assembly (mechanical lock against lowering of
clamping bar)

Two-handed cutting release with simultaneity control and anti-repeat
circuit

Electronics:
- Failsafe control by multiple self-diagnostics
- Machine self-diagnostics with error message

Guard to prevent reaching under the clamp bar

Rear-table guard

Guard of backgauge drive unit

Safety Auxiliary Tools

Angle for jogging the cutting material
Knife protection for knife change

Working Area of Operating Personnel

Working area is the complete front side (operating side) of the machine.

Содержание BAUMCUT 31.5

Страница 1: ...1 2 3 4 5 6 7 8 9 C 0 x D i PROGRAMMABLE Original Operating Instructions High Speed Cutter BAUMCUT 31 5 BAUM USA...

Страница 2: ...tion K5A 2 Basic Displays K5A 3 Basic Display Program Data K5A 3 Contin Basic Display Program Data K5A 4 Basic Display Program Information K5A 5 Basic Display Program Directory K5A 6 Basic Display Mai...

Страница 3: ...tions K5C 1 Storage of Additional Functions with Cut Size K5C 2 Subsequent Storing of Additional Functions K5C 2 List of Additional Functions K5C 3 Menu Key Auxiliary Functions K5D 1 Cut and Record K5...

Страница 4: ...tion of stored data Equal key Transfer key Transfer backgauge pos into input field Machine Parameter Auxiliary Program Functions Additional Functions Numerical keyboard Division Multiplication Additio...

Страница 5: ...g cutting Actual to nominal position Automatical ejector off Function survey Memory function survey Language Function survey Service Function survey Block programming Function survey preset functions...

Страница 6: ...Transport and Installation of Machine Safety Relevant Machine Elements K1 1 2 0 Safety K2 1 3 0 Start Up K3 1 4 0 Manual Operation K4 1 5 0 Automatic Operation K5A 1 6 0 Knife Change K6 1 7 0 Malfunc...

Страница 7: ...al BAUM spare parts indicate type and machine number in your requests Illustrations in the operating instructions spare parts catalogue may deviate from the real design Nevertheless the information gi...

Страница 8: ...E 8...

Страница 9: ...K1 1 1 0 Technical Data Machine Layout Transport and Installation of the Machine Safety Relevant Machine Elements...

Страница 10: ...5 Clamping pressure adjustment 6 Clamp and knife bar with knife 7 Switch for cutting line indicator Table lamp 8 Backgauge with rakes 9 Cutting stick Cutting line 10 Pedal 11 Protective guard for bac...

Страница 11: ...K1 3 Dimensions in mm 1 0 Technical Data Machine Layout Transport and Installation of the Machine Safety Relevant Machine Elements Plan...

Страница 12: ...site of installation Note Do not use any sharp tools to remove anti rust paint 2 Clean plastic covers only with plastic cleansing agent 3 Final check according to check list 4 Have handover signed Hav...

Страница 13: ...by an authorized electrician only Connect machine according to diagram When the system is operated with residual current breaker use a residu al current breaker 30 mA for each machine All the cables m...

Страница 14: ...date of fabrication electric equipment is indicated on the machine type plate Type plate Type Plates 1 0 Technical Data Machine Layout Transport and Installation of the Machine Safety Relevant Machine...

Страница 15: ...against lowering of knife bar 4 Clamping bar spring assembly mechanical lock against lowering of clamping bar 5 Two handed cutting release with simultaneity control and anti repeat circuit 6 Electron...

Страница 16: ...the cutter BAUM order no 281266 Accident prevention warning labels at BAUM cutters Placement of the warning label Warning labels are of little value if the foreseeable user cannot see them at the app...

Страница 17: ...sks or danger or warning signs alerting the operating or service staff of any forbidden actions at the machine system and or informing about any load limits such as the max carrying capacity of the ma...

Страница 18: ...as exclusively Air humidity 35 95 non condensing Ambient air temperature 5 C 40 C Hydraulic Data Hydraulic pressure max 160 bars Safety Precautions Minimum age of operating staff 18 years Before start...

Страница 19: ...s max 2700 daN 5950 lbs Knife thickness 11 75 mm 0 4 Grinding reserve max 2 5 cm 1 Smallest cut without false clamp min 1 5 cm 0 6 with false clamp min 5 cm 1 96 Backgauge speed 0 13 cm sek Knife spee...

Страница 20: ...K1 12...

Страница 21: ...K2 1 2 0 Any person on the user s premises concerned with the operation maintenance and repair of the machi ne resp is expected to have read and comprehen ded the section on Safety Safety...

Страница 22: ...disorders especially those affecting the safety of the machine plant should therefore be rectified immediately The machine is meant exclusively for cutting leaved materials such as paper cardboard or...

Страница 23: ...e the necessary precautions to ensure that the machine is used only when in a safe and reliable state Operative machine only if all protective and safety oriented devices such as removable safety devi...

Страница 24: ...s must be carried out only in the presence of a second person who can cut off the power supply in case of danger by actuating the emer gency shut off or main power switch Secure the working area with...

Страница 25: ...K3 1 3 0 Start Up Attention Prior to any commissioning and any change of shifts the operating staff has to check if the safety related machine elements are in pro per service condition and complete...

Страница 26: ...related machine elements are in proper service condition and complete 1 Turn main switch 2 from 0 to I Control voltage is switched on After several seconds display shows Program data display Turning M...

Страница 27: ...reen A ACTUAL POSITION on the lower screen Nominal position input field B NOMINAL POSITION INPUT The actual position A shows the real backgauge position in mm cm inches or sun 1 10 shaku Japan Measure...

Страница 28: ...K3 4...

Страница 29: ...K4 1 Manual Operation 4 0...

Страница 30: ...ctronical hand wheel to the left right Cutting Line Indicator Mechanical with Clamp Lower clamp with pedal onto stock The front edge a of the clamp is identical to the cutting line and can be used as...

Страница 31: ...ition Continuing the cut Release and simultaneously push both cut buttons 5 Clamp Pressure Adjustment Turn knob 5 to desired position Stepless adjustment ranges of adjustment 180 2700 daN daN kp Setti...

Страница 32: ...topped instantaneously and move back to initial position a beep sound the monitor to display the message CUT INTERRUPTED To continue the cutting process Release cut buttons trigger the cut again The l...

Страница 33: ...ct area unobstructed light reception excellent off on on on off off Protect area unobstructed light reception good off off on on off off Protect area unobstructed light reception just sufficient on on...

Страница 34: ...1 snap Removing of false clamp plate 1 Lower clamp with pedal approx 2 above table and fix it in this position 2 Press two screw drivers simultaneously into the drillings 6 2 in the clamp False clamp...

Страница 35: ...K5A 1 5 0 Automatic Operation...

Страница 36: ...key input function pictographs symbols on the display The Program Directory display shows all the assigned programs contained in the memory By means of the Function Survey display it is possible to se...

Страница 37: ...lay section Additional Function after selection 8 Pictographs for user prompting possible operating functions 9 Current programming function with pictograph 10 Rolling bar movement by cursor keys 5 0...

Страница 38: ...play section shows ACTUAL POSITION Actual backgauge position measuring unit NOMINAL POSITION Indication of nominal position Conc 5 Display of Additional functions Display of the pictograph s represent...

Страница 39: ...am Information display shows information about the currently selected program These pieces of information can be complemented by entering an order number or order name in clear text The alpha input is...

Страница 40: ...display of number of the next free program of the actual memory section Note One page of the display can show a maximum of 4 programs If more than one page is used you can turn to next page with curs...

Страница 41: ...uch functions are either set at the start of the operati on or in case of need Select and run any of the operation see K5B 2 Basic Display Main Menu Function Survey Menu Language Select measuring unit...

Страница 42: ...flashes in input section Cursor movement Meaning Cursor step Cursor input Operation pressing of keys or once cursor moves to next step up or down or input digit pressing of keys constantly cursor mov...

Страница 43: ...nput 1 30 735 2 Positioning press 2 x shortly _________________________________________________________________ B Measurement input in inches Same way of input as for metric system however value in in...

Страница 44: ...nominal size is inserted which cannot be reached by the backgauge the following reaction will be caused a beep will sound display SIZE ERROR Remedy 1 Press any key on numerical keyboard e g 2 Insert c...

Страница 45: ...image display of free programs of selected memory segment A in Make selection Program Number 2 Press key 3 Enter desired program number 4 Press key Program Data display of the program appears or 5 Sel...

Страница 46: ...ction menu appears 2 Select program number with key 3 Enter desired program number 4 Press key program data display of selected program appears B According to order number Note Previous storing of ord...

Страница 47: ...desired program order appears in the data section the resp order number order name is faded in The fading in is automatically cleared upon the next data input Note Input of order number order name ca...

Страница 48: ...th numerical keyboard e g size 23 5 cm 3 Press key Enter beep sounds nominal position is on step 1 in program data section Note Display can show up to 3 steps lines When entering step 4 former step 1...

Страница 49: ...to be stored on program no 3A 1 Cut size 30 5 cm 2 Cut size 42 5 cm Key input 1 Call program 3A 2 3 Running the program Press key Automatic ON Press key twice backgauge moves to first cutting positio...

Страница 50: ...g Program Example 2 Four edge trim with following cuts starting size DIN A3 untrimmed 31 x 43 cm finish size DIN A4 21 x 29 7 cm Cut sizes 1 30 5 cm 2 42 5 cm 3 29 7 cm 4 42 0 cm 5 21 0 cm Cut sizes t...

Страница 51: ...input section disappears 2 Enter correct size comment 3 Press key Enter B Correcting after storing Nom pos is shown in program data section 1 Select step number cursor 2 Press key Correction 3 Enter r...

Страница 52: ...Press key Attention When Automatic is switched on the following operations are not possible programming automatic setting of backgauge through size input Positioning check in automatic operation For e...

Страница 53: ...2 Switch on Automat forward press key Operation mode AUTOMATIC 3 Press key 2 x shortly backgauge moves to 1 cut size 4 Align stock 5 Make cut After cut backgauge advances approx 5 cm 2 ejector then r...

Страница 54: ...nput capacity max 16 characters Storing Order 1 Press key keyboard is displayed 2 Select a character using the cursor keys with the equal key you can jump over five characters in a line 3 Press cursor...

Страница 55: ...matic Operation Deletion of a Step Number 1 Select program program data display appears 2 Select step with cursor 3 Press key Delete 4 Press key size step is deleted note all following steps move down...

Страница 56: ...ent shown program can be deleted 1 Press key program selection menu appears 2 Select Delete program s with key program data display appears 3 Program number to be deleted appears in input section 4 Pr...

Страница 57: ...OGRAMMABLE 5 0 Automatic Operation Deletion of Complete Memory 1 Select Program Directory press key menu appears 2 Press key Program Selection menu appears 3 Press key Delete program s 4 Press keys 5...

Страница 58: ...ment e g 30 500 5 Press key Enter Example Storing of Measurements According to Printed Image 1 Select free program 2 Press key Actual Nominal Position actual size appears in input section 3 Align stoc...

Страница 59: ...in the input section Note Pressing of keys x and will always result in the display of the last digital input of the previous calculation This will be deleted during the new input To set backgauge to a...

Страница 60: ...be deleted Press key minus sign disappears Negative Sign 5 0 Automatic Operation If you have set the backgauge to a cut size on a printed sheet and you want to use this for further calculations Press...

Страница 61: ...itional functions For this purpose a multi function key is available to the user Additional Functions page K5C 1 After any of the menu keys has been pressed a survey menu is opened which offers severa...

Страница 62: ...s Reference run Auxiliary operation Correction of current position Adjust ment of display contrast Block programming Help Technical alterations reserved Menu Preset functions Correction of current pos...

Страница 63: ...rvice After selection display of machine identification electronical type plate appears Possible inputs Machineequipment BAUM safety check Name of inspector You can jump to the next input line by pres...

Страница 64: ...utomatic Operation Calibration to compensate for knifes of different thickness Select menu Knife with key Select function Select Knife compensation Enter correction with keys or store with Knife chang...

Страница 65: ...t of the time knife remains in its bottom dead center BDC Adjust time 1 Select menu Knife with key 2 Select Resting time for knife at BDC with key 3 Enter desired grade 1 9 by numerical keyboard Abort...

Страница 66: ...arts at 0 or other preset amount and counts upward After reaching 100 000 at every start up the operation display will read OBSERVE MAINTENANCE SCHEDULE Select maintenance cut counter Set counter 1 En...

Страница 67: ...kgauge position Select Current Position OK If the basic measurement indicated does not correspond to the actual backgauge position Select Correct current pos Calculate basic position 1 Position backga...

Страница 68: ...orward or reverse operation Abortion of reference run Press key As soon as the reference run has been terminated the menu Correct current position is displayed The displayed basic measurement must be...

Страница 69: ...Automatic Operation Adjustment of Display Contrast In this menu image the display contrast can be adjusted in four steps Procedure Enter step number of desired contrast 1 4 via keyboard End of input...

Страница 70: ...Variation 1 Size cut with edge trim entry Consisting of 1 Angular cut 2 Four edge trim 3 Four edge trim with labels Variation 2 Size cut with final size entry without edge trim entry with the possibi...

Страница 71: ...ally or to select a sheet size from a sheet size table 3 Selection Enter orig sheet size 4 Enter Original sheet size X confirm with key 5 Enter Original sheet size Y confirm with key or 6 Selection Sh...

Страница 72: ...of the current Block Programming variation visible sheet orientation with order start see also page K5D 3 Graphics OFF Selection of an input parameter with Block Programming Actuate cursor keys until...

Страница 73: ...les 7 Select left hand lay side default or right hand lay side Example Select right hand lay side by means of key 8 Select desired sheet size by means of the cursor keys and confirm with key Confirm t...

Страница 74: ...a sheet size table 3 e g Enter Orig sheet size 4 Enter Original sheet size X confirm with key 5 Enter Original sheet size Y confirm with key or 6 e g Sheet size tables 7 Select left hand lay side def...

Страница 75: ...Final size X confirm with key 15 Enter Final size Y confirm with key or 16 e g Sheet size tables 17 Select desired sheet size by means of the cursor keys and confirm with key Menu 1 Label orient OK 2...

Страница 76: ...ial sheet size and label size from a table of sizes with trimouts upon label cutting 3 Example Enter initial sheet size 4 Enter initial sheet size X confitm with button 5 Enter initial sheet size Y co...

Страница 77: ...al sheet size X confirm with button 14 Enter final sheet size Y confirm with button or 15 Example Table of sizes 16 Select desired format via cursor keys and press key format measurementsaretransferre...

Страница 78: ...ls 1 trimout in Y direction 22 Selection menu 1 Finish input 2 Select cutting sequence 23 Example Sel ect cutting sequence 24 Select desired cutting sequence such as e g cutting sequence crosswise 25...

Страница 79: ...ions reserved The running of cutting programs can be further automated by using Additional Functions The Additional Function can be selected on the operating panel under menu key Additional Functions...

Страница 80: ...rs 2 Select step number 3 Press key Correction 4 Press key add function menu is displayed 5 Enter number of desired Additional Function symbol is displayed in input section 6 Press key additional func...

Страница 81: ...nd side guides will block the cut at this position When pressing the cut buttons a beep sounds and operation mode shows Jogging mark Prior to backgauge reverse no automatic ejector Air table is switch...

Страница 82: ...K5C 4...

Страница 83: ...and record Sheet size tables Graphics OFF Subtraction repetition unit Help Technical alterations reserved Menu Key Auxiliary Functions 5 0 Automatic Operation Cut and record Sheet size tables Graphic...

Страница 84: ...selecting it again when program is changed or Automatic On is activated function is switched off automatically Cut and Record Sheet Size Tables List of DIN sizes A0 A9 The corresponding sizes lengths...

Страница 85: ...backgauge moves forward 2cm until backgauge reaches the front limit position Note The label size can be changed during this process After backgauge has reached the front limit position backgauge moves...

Страница 86: ...K5D 4...

Страница 87: ...Parameters Key Machine Parameters includes the following functions Prepressure time Resting time for knife at BDC bottom dead center Technical alterations reserved Menu Key Machine Parameters 5 0 Aut...

Страница 88: ...e pressure time Select desired prepressing time grade by entering the clamping grade number after seletion the Program Data display appears ____________________________________________________________...

Страница 89: ...K6 1 6 0 Knife Change Knife change may only be carried out by especially authorized employees...

Страница 90: ...osition 4 Remove knife screw at the very left hand side turn knob i to 0 position knife bar moves upward 5 Loosen both knife screws a at the two knife bar slots b Screw both handles of the knife guard...

Страница 91: ...he knife into the knife bar slots b and lift it up into the elongated holes g Attention Mind the clamping resistance of the knife guard 8 Release knife guard knife is clamped to knife bar 9 Screw all...

Страница 92: ...hand side 5 Tighten up all knife bolts 6 Bring turning knob i back to 0 position knife bar should return automa tically to upper resting position 7 Insert knife screw at the very right hand side and t...

Страница 93: ...l needed normal screw driver 1 Lift cutting stick slightly on the left side cutting stick stop 2 Prey out cutting stick carefully from left toward the right Clean cutting stick table grove Inserting o...

Страница 94: ...K6 6...

Страница 95: ...K7 1 Malfunctions Breakdowns 7 0...

Страница 96: ...und In that case the operator has to decide whether it is an operation error programming error malfunction of the machine Remedy for operating error programming error check program data or input resp...

Страница 97: ...es to reference point Reference run can be interrupted by pressing key If reference point is found menu display Correction of basic position 4 Check basic position and confirm see page K5B 7 program d...

Страница 98: ...edge of the knife is no longer completely covered by the clamp Any access to the machine may cause severe injury at that time Breakdown Clamp stops beneath the upper dead centre Cause Rupture of a cl...

Страница 99: ...1 8 0 Maintenance Prior to any maintenance work cut off machine and disconnect power supply Caution All the cables marked with the symbol are still alive mains voltage even if the main switch is shut...

Страница 100: ...provided by the various manufacturers or due to the risks associated with the nature of the product Compliance must be assured with the legislation on electrical plants or systems hydraulic and or pne...

Страница 101: ...front side 2 lubricating nipples at the front plate 2 Lubricate clamp guidings from the rear side B 2 lubricating nipples 2 3 strokes with the grease gun are sufficient Lubrication intervals weekly B...

Страница 102: ...epresentation can be read from the plate on the machine MAINTENANCE INTERVALS 5 hrs per day equal 6 000 5 years hydraulics batteries for data storage BATTERIES FOR DATA STORAGE Batteries inside machin...

Страница 103: ...r these documents we reserve all legal rights They are not to be copied or made known to others without express agreement regardless of what form they might take Violations will entail liability for d...

Страница 104: ...000 BAUM USA BAUM USA 1660 Campbell Road Sidney Ohio 45365 Phone 937 492 128 or 800 543 6107 Fax 937 492 7280 Service ______________________________________________ ___________________________________...

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