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00374 - Edition 01 - September 1

Maintenance

400 - Maintenance operations

After 400 hours (P1 Service)

After 300 hours (P2 Service)

Non-contractual

illustrations

The anodes positioned in the raw water cooling circuit are

represented in the illustration below in the order of flow of the

RW circuit (fore-port side):

Anode 1 located in the RW suction tube,

Anode 2 located in the RW port-starboard proportioning

valve,

Anode 3 located in the RW inlet/outlet cap.

Anode 3
(15 03 123 0T)

Anode 2

(15 03 123 0T)

Anode 1

(16 08 158 0D)

Port side view

M1 Final operations

Let the engine run and check that the circuits are leakproof.

Check the engine oil level, with engine stopped.

Top up if necessary to bring the level up to 3mm below the

maximum level on the dipstick.

Carry out the safety checks.

PR Catalogue

see chapters

Содержание 6 M26.2

Страница 1: ...Technoparc du Br gadan 13260 Cassis France t l 33 488 688 500 fax 33 488 688 501 Operating and maintenance manual P N 15 18 045 0P Engine 6 M26 2 Edition May 2012 non contractual illustrations Operat...

Страница 2: ...ptimal operational performance simply by strictly complying with the maintenance recommendations Deal with any minor problems not requiring assistance from a specialist without losing too much time Th...

Страница 3: ...gine operation b b C100 Commissioning b b C200 Starting the engine b b C300 Engine operation in use b b C400 Stopping the engine Chap D Maintenance b b D100 Daily servicing operations b b D200 F1 Serv...

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Страница 5: ...on the Distributor or Agent from the S I Moteurs Baudouin network sends the following to the head office v v The F1 sheet relating to the first inspection see sheet D200 F1 maintenance operations v v...

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Страница 7: ...achts and cruising sailboats fast fishing boats such as tuna boats seiners pot vessels or liners buoying vessels oceanographic research vessels Intermittent application with significant variations in...

Страница 8: ......

Страница 9: ...comply with the specific instructions which apply to each operation and to use common sense Indications of danger This Danger symbol warns against the risk of automatic or remote start of the install...

Страница 10: ...cover every situation imaginable Use common sense If you decide to use a procedure method tool or part not specifically recommended make sure that this does not pose any danger to yourself and others...

Страница 11: ...of the engine without warning It is therefore impossible for this manual to give a warning for every potential risk If you use a procedure which is not specifically recommended make sure that it is s...

Страница 12: ...oils which may have been removed 9 DO NOT use petrol kerosene fuel thinners or solvents to clean the skin 10 If skin problems occur immediately consult a doctor 11 If possible degrease components bef...

Страница 13: ...ny S I Moteurs Baudouin product b b Before any maintenance or repair operation place a Do not use or similar sign on the starter switches b b Actuate the starter battery isolation switch b b Lower the...

Страница 14: ...work Lifting device b Use lifting devices to lift and move heavy parts over 20kg Check the condition of lifting hooks and chains The resistance of a lifting ring is reduced as the angle between the s...

Страница 15: ...rtification body The engine lifting rings must not touch the side parts of the engine during lifting b b Never work under an engine or reduction gear or load that has been left hanging in a lifting de...

Страница 16: ...a 10 calcium hydroxide solution or another cleaning product b b Keep all parts which have been removed in sealed plastic bags and store them in areas dedicated to this purpose Starter battery b b Dis...

Страница 17: ...e entire circuit b b Make sure that the lines are depressurised before any dismantling operations b b Release the high pressure before handling the feed and injection circuit of a HPCR engine b b When...

Страница 18: ...liquids Preventing res and burns Preventing res and explosions b Do not remove inspection doors from the engine block or reduction gear after an emergency stop Wait at least 15 minutes to avoid any r...

Страница 19: ...side of hoses or pipes using a non flammable solvent b Do not expose the engine to flames b Make sure adequate non expired extinguishers are available and know how to use them Preventing burns b Do no...

Страница 20: ...ith the rules and instructions defined in the manufacturer s manual see installation and maintenance manual provided with the alternator At this point we strongly advise you to take the time to read t...

Страница 21: ...led summary 00006 Edition 03 October 10 Non contractual illustrations A100 Engine description A200 Engine identification b b Engine identification A300 Technical data b b Key data b b Cylinder numbers...

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Страница 23: ...pump cooling 7 Fuel transfer pump option 8 Engine safety devices 9 Centrifugal oil lter 10 Thermostat housing 11 Coolant lling cap 12 Oil cooler 13 Blow by vent pipe 14 Oil lter 15 Engine oil ller ca...

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Страница 25: ...tarboard side of the engine near the upper section of access door no 1 Engine identification plate description The engine serial number should be indicated on every spare parts order or during any tec...

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Страница 27: ...2 2 Cylinder layout inline Direction of rotation counter clockwise Bore mm 150 Stroke mm 150 Total cylinder displacement l 15 9 Nominal rating min 1 min 1 1800 P1 1900 P1 P2 Low idle speed min 1 700 E...

Страница 28: ...400 325 250 175 100 25 544 442 340 238 136 34 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 200 210 220 230 g ch h 147 154 162 169 Couple Torque Puissance Power Courbe H lice fixe Fix Propelle...

Страница 29: ...544 442 340 238 136 34 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 g kW h 200 210 220 230 g ch h 147 154 162 169 Couple Torque Puissance Power Courbe H lice fixe Fix Propeller curve Zone tra...

Страница 30: ...34 325 442 250 340 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 g kW h 200 210 220 230 g ch h 147 154 162 169 Couple Torque Puissance Power Courbe H lice fixe Fix Propeller curve Zone t...

Страница 31: ...68 350 476 275 374 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 g kW h 200 210 220 230 g ch h 147 154 162 169 Couple Torque Puissance Power Courbe H lice fixe Fix Propeller curve Zone t...

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Страница 33: ...alve b b Oil filter b b Oil cooler b b Centrifugal oil filter B400 Fuel Circuit b b Fuel quality b b Fuel circuit b b Fuel duplex filters b b Injection pump b b Fuel feed pump b b Transfer pump b b In...

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Страница 35: ...pen circuit LT circuit The closed circuit circulation pump situated on the front side of the engine feeds the oil cooler cylinder liners turbochargers and cylinder heads The coolant temperature is con...

Страница 36: ...ent any foreign bodies from entering the circuit and causing damage Central heating option For more information on the operation of the central heating circuit please refer to Technical Documentation...

Страница 37: ...pump with water before start up to facilitate priming and avoid damaging the rotating seal Note The inlet temperature of the raw water must be between 10 C and 25 C to ensure proper engine operation...

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Страница 39: ...to the pressurised oil lubrication system The timing gears are greased by a splash lubrication technique Pistons are cooled by oil spraying nozzles DT 04 G01 DT M26 2 04 01 Rep Description 1 Oil pump...

Страница 40: ...signed to limit oil pressure in the engine circuit when starting the engine and the oil is still cold Never exceed an engine speed of 1 000rpm until water temperature reaches 60 C Control valve ref 15...

Страница 41: ...ation circuit The lter is tted on the upper section of the engine oil lter support starboard side The lter cartridge ref 15 04 901 0V must be replaced during M2 maintenance operations see sheet D500 o...

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Страница 43: ...s returned to the main tank 1 Rep Description 1 Main tank 2 Fuel cut off valve 3 Fuel pre lter option 4 Check valve option 5 Transfer pump option 6 Water separator lter option 7 Daily storage tank 8 F...

Страница 44: ...rations The disposable cartridges ref 15 05 063 0F are located on the port side of the engine they must be replaced during M2 maintenance operations sheet D500 of this manual The disposable cartridges...

Страница 45: ...injection pump It enables the feeding of the injection pump under constant pressure Transfer pump option This pump tted as an option helps transfer fuel from the main tanks to the daily storage tank...

Страница 46: ...illustrations 00370 Edition 01 September 11 Injectors 260 bars opening pressure 268 bars 1 2 3 4 5 6 7 8 Rep Description 1 Fuel inlet 2 Leak back ow connection 3 Adjusting wedge 4 Presser spring 5 Pus...

Страница 47: ...anical contraints put on the engine For engines equipped with a keel cooler the supercharger air is cooled by an independent low temperature circuit which also cools the reduction gear oil The air fil...

Страница 48: ......

Страница 49: ...ion gear alarm or option 2 Injector leak alarm or option 3 Low oil pressure early warning 4 High coolant temperature alarm early warning 5 Very low oil pressure alarm STOP engine 6 Very high coolant t...

Страница 50: ...representative if necessary Rep Description 1 Tachometer 2 Engine oil pressure 3 Engine coolant temperature 4 Exhaust temperature 5 Supercharger air pressure 6 Full hour meter 7 Battery voltage 8 Redu...

Страница 51: ...ng system There are 4 monitoring engine cabinet versions b b Standard cabinet with electronic control 15 11 354 0L b b Standard cabinet with mechanical control 15 11 353 0A b b IACS cabinet with mecha...

Страница 52: ...presence light 2 Engine stop button 3 Start up button 4 Connecting lead 5 Start up button 1 5 4 3 2 Rep Description 1 Tachometer 2 Oil pressure indicator 3 Pressure alarm light 4 Engine stop button 5...

Страница 53: ...his device stops the engine DT 11 G02 Rep Description 1 Normal operation light 2 Buzzer 3 Overspeed light 4 Black reset button 5 SAREL cabinet 6 On Off turn button 7 Black lamp test button 3 1 2 4 7 5...

Страница 54: ...s b b Voltage 24V DC Cable Battery Recommendations b b Power 6 8 M26 2 12 M26 2 Starter 6 5 kW 9 kW Amperage absorbed 1 880 A 2 600 A The batteries must not be allowed to lose more than 80 of their no...

Страница 55: ...warning D Coolant temperature sensor and High water temperature warning E Thermal contact very high water temperature F Pressure switch very low oil pressure G Engine oil pressure sensor machine cabin...

Страница 56: ...Engine wiring diagram to the ON position to switch on the engine control circuit Move the breaker to the OFF before working on the motor the electrical circuit or on the propeller or auxiliary assembl...

Страница 57: ...lustrations C100 Commissioning b b Oil b b Coolant C200 Starting the engine b b Before starting b b Engine with manual pre greasing pump b b Engine with electric pre greasing pump option b b Starting...

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Страница 59: ...01 b Clean the outside of the engine b Check the fuel level b Fill the various circuits according to the instructions from S I Moteurs Baudouin Oil Fill the engine oil through the ller neck located on...

Страница 60: ...al and galvanic corrosion cavitation and deposits While use of 45 glycol coolant is strongly recommended for all climates the corrosion inhibiting coolant recommended in DT 03 G01 is acceptable WARNIN...

Страница 61: ...drain the circuit b open the drain valve of the exhaust manifold and bleed the condensed water b open the drain valve of the FW pump and drain the circuit b close all drain valves Dispose of the drai...

Страница 62: ...ronmental precaution There are laws regarding environmental protection and the disposal of waste and hydrocarbons To ensure compliance with environmental protection laws consult your local authorities...

Страница 63: ...o prevent physical harm and material damage Before starting Before starting up a new or recently serviced engine check that the acceleration and stop control levers on the injection pump move freely b...

Страница 64: ...06 b Make sure the drive components are disengaged in Neutral position b Check that the acceleration control is in Idle position b Start the engine with the ring key in Start position on the control p...

Страница 65: ...sing pump starts operating and the starter will only be activated when a 0 7bar pressure is established in the circuit The pre greasing pump is steered by a speci c automaton In the event of a pump fa...

Страница 66: ...y from all moving parts Keep all objects away from moving parts or they could be violently projected Starting the engine From the control panel see B600 Electrical system b Close the main circuit brea...

Страница 67: ...mperature stabilised 80 5 C Take a regular look at the instruments Regularly note the values displayed in a logbook Compare these values with the operating specifications featured in the Engine test r...

Страница 68: ......

Страница 69: ...th STOP push buttons pressed ref 12 of the control panel until the engine comes to a complete stop b Turn the ring key to O to switch off the engine b Close the sea water inlet valve b Cut the electri...

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Страница 71: ...on b b Cleaning the fuel prefilter option b b Inspection and replacement of zinc anodes b b M1 Final operations D500 Maintenance operations b b Replacing fuel cartridges b b Replacing the water separa...

Страница 72: ...2 2 00347 Edition 01 September 11 D Maintenance Detailed summary Non contractual illustrations D900 Further information b b Storage b b Pneumatic starter option D1000 Maintenance table...

Страница 73: ...v v that controls are working properly v v fuel levels in the tanks b b Make sure that the components driven by the engine are working properly see Operation and Maintenance Manual b b Bleed the wate...

Страница 74: ......

Страница 75: ...the user will have a S I Moteurs Baudouin approved agent or outlet carry out the following operations boxes to be ticked by the agent only 1 Change the engine oil 2 Replace the oil cartridges 3 Repla...

Страница 76: ......

Страница 77: ...have a S I Moteurs Baudouin approved agent or outlet carry out the following operations boxes to be ticked by the agent only 1 Change the engine oil 2 Replace the oil cartridges 3 Replace the fuel ca...

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Страница 79: ...il cartridges 4 Bleed clean fuel circuit fuel prefilter option the water separator filter option 5 Check the dry air filters 6 Check belt tension tightness of all collars and hoses tightness of inspec...

Страница 80: ......

Страница 81: ...4 Bleed clean fuel circuit fuel prefilter option the water separator filter option 5 Check the dry air filters 6 Check belt tension tightness of all collars and hoses tightness of inspection traps th...

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Страница 83: ...5 6 M1 Fill in the maintenance table on sheet D1000 Engine oil change b b Manual pump use the manual pump with the engine switched off to change the oil b b Check that the 3 way valve is in Oil chang...

Страница 84: ...the 3 way valve is in Oil change position as indicated below b b Check that the Pump switch is in position 1 b b Turn the Oil change switch of the control cabinet to ON until the engine oil change is...

Страница 85: ...e PR Catalogue see chapters 03 04 05 Filling the oil sump Fill the engine oil through the filler neck check the oil level using the oil dipstick and following maintenance instructions see sheet D1000...

Страница 86: ...sposable oil cartridges are located on the starboard side of the engine To replace unscrew the cartridges using a filter wrench b b Clean the filter seal seat on the engine b b Smear the seal with eng...

Страница 87: ...ition of the gaskets 4 replace them if necessary b b Reinstall the basket and close the cover b b Open the fuel valves bleed the filter and check that there are no leaks Inspection and replacement of...

Страница 88: ...ode 1 located in the RW suction tube v v Anode 2 located in the RW port starboard proportioning valve v v Anode 3 located in the RW inlet outlet cap Anode 3 15 03 123 0T Anode 2 15 03 123 0T Anode 1 1...

Страница 89: ...side v v Move the lever to the R bleed position SAFETY WARNING Users should carefully read the safety instructions prior to any intervention The engine warranty is conditioned on the exclusive use of...

Страница 90: ...cartridge Lever in L operation position left hand cartridge in service Left hand cartridge Bleed left hand cartridge Fuel outlet Fuel inlet v v Unscrew the bleed screws located on the fuel filter hea...

Страница 91: ...r cartridge ref 15 04 901 0V b b Unscrew the upper 17 nut 5 b b Remove the bowl 1 Warning if the nut 4 comes unscrewed with the bowl it should be removed and refitted to its holder during reassembly t...

Страница 92: ...by unscrewing the ring clamp b b Wash the filter with water and neutral soap rinse thoroughly b b Brush the inside and outside of the filter with a plastic bristled brush then blow with compressed ai...

Страница 93: ...t and controls SAFETY WARNING Users should carefully read the safety instructions prior to any intervention Catalogue P R 07 Belt tension check Alternator belt b Loosen the xing screws 1 and move the...

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Страница 95: ...eck v v Engine and drive train alignment v v The tightness of the entire unit on the frame v v The tightness of the couplings and all elements transmitting power v v The isolation and condition of the...

Страница 96: ......

Страница 97: ...njector nozzles 05 2 3 Checking thermostats 03 Change if necessary Cleaning the air coolers air and water side 03 10 Replacing the vent pipe cartridge 01 4 Checking the tightness of the engine connect...

Страница 98: ...aring flanges 02 3 4 Replacing the pistons 02 2 3 4 5 Replacing the camshaft bushings 01 Cleaning the water chambers Replacing the oil jets 04 Cleaning the bored lines Replacing all seals timing gear...

Страница 99: ...e injector nozzles 05 2 3 Checking thermostats 03 change if necessary Cleaning the air coolers air and water side 03 10 Replacing the vent pipe cartridge 01 4 Checking the tightness of the engine conn...

Страница 100: ...ust bearing flanges 02 3 4 Replacing the pistons 02 2 3 4 5 Replacing the camshaft bushings 01 Cleaning the water chambers Replacing the oil jets 04 Cleaning the bored lines Replacing all seals timing...

Страница 101: ...er cooling circuit Draining the raw water pump b b Unscrew the drain plug to drain the pump b b Do not replace the drain plug until engine start up b b If it is not possible to thoroughly drain all lo...

Страница 102: ...the filter wrap it in greased paper and store it b b Block the turbocharger air inlet using a plastic plug in which you will have drilled a 10mm hole so that the air does not condense in the turbocha...

Страница 103: ...DT 07 04 Storage If the engine is out of commission for an extended period contact the S I Moteurs Baudouin agent for information on preservation and de preservation Pneumatic starter option Contact y...

Страница 104: ......

Страница 105: ...600 hrs P2 1 200 hrs P1 1 year 2 000 hrs P2 1 year 1 500 hrs P1 2 400 hrs P2 1 800 hrs P1 2 800 hrs P2 2 100 hrs P1 3 200 hrs P2 2 400 hrs P1 3 600 hrs P2 2 700 hrs P1 3 years 4 000 hrs P2 3 years 3...

Страница 106: ...0 400 hrs P2 7 800 hrs P1 10 800 hrs P2 8 100 hrs P1 11 200 hrs P2 8 400 hrs P1 11 600 hrs P2 8 700 hrs P1 12 000 hrs P2 9 000 hrs P1 12 400 hrs P2 9 300 hrs P1 12 800 hrs P2 9 600 hrs P1 13 200 hrs P...

Страница 107: ...hrs P1 19 200 hrs P2 14 400 hrs P1 19 600 hrs P2 14 700 hrs P1 20 000 hrs P2 15 000 hrs P1 20 400 hrs P2 15 300 hrs P1 20 800 hrs P2 15 600 hrs P1 21 200 hrs P2 15 900 hrs P1 21 600 hrs P2 16 200 hrs...

Страница 108: ...9 800 hrs P1 26 800 hrs P2 20 100 hrs P1 27 200 hrs P2 20 400 hrs P1 27 600 hrs P2 20 700 hrs P1 28 000 hrs P2 21 000 hrs P1 28 400 hrs P2 21 300 hrs P1 28 800 hrs P2 21 600 hrs P1 29 200 hrs P2 21 90...

Страница 109: ...1 1 E Engine follow up documents Detailed summary 00435 Edition 01 March 12 Non contractual illustrations E100 Compliance test E300 Sea test sheet...

Страница 110: ......

Страница 111: ...duction gear Serial no Reduction gear Power take off v Yes v No Accessories v Yes v No Line shafting type mm HF HR Oil Water Intermediate line shafting v Yes v No mm Propeller mm Code No of blades S I...

Страница 112: ......

Страница 113: ...duction gear Serial no Reduction gear Power take off v Yes v No Accessories v Yes v No Line shafting type mm HF HR Oil Water Intermediate line shafting v Yes v No mm Propeller mm Code No of blades S I...

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Страница 115: ...side Type of reduction gear Serial no Reduction gear Power take off v Yes v No Accessories v Yes v No Line shafting type mm HF HR Oil Water Intermediate line shafting v Yes v No mm Propeller mm Code...

Страница 116: ......

Страница 117: ...Reduction gear Nozzle diam mm Agent Power HP Oil type No of blades BOAT Operation type LINE SHAFTING Name Weight tons Diameter mm Hull material Length mm Width mm Boat totally fitted out Yes v No v L...

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Страница 119: ...HP Oil type No of blades BOAT Operation type LINE SHAFTING Name Weight tons Diameter mm Hull material Length mm Width mm Boat totally fitted out Yes v No v Lubrication oil bath v Water v Hours Engine...

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