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pag. 30

instruction manual 

for use and maintenance serie MEC, STAR, AGRI

Battioni Pagani

®

INTRODUCTION

The Rotary blades vacuum pumps Battioni Pagani

®

 have been designed and constructed in compliance with EEC safety regulations 

and have been assessed for risks according to standard UNI EN ISO 12100:2010; in particular they are in conformity with directive 

2006/42/CE and subsequent modifications and additions.

Since the design of this pump complies with the definition of a machine as contained in the Machinery Directive 2006/42/EC, the 

pump bears the CE mark on its identification plate.  However, it must be pointed out that because of its application and the purpose 

for which it is supplied, which specifies that it be installed by the buyer (without motive power), Battioni Pagani® refuses any and 

all responsibility if the instructions in this operation and maintenance manual are not followed.

This manual contains the Declaration of CE conformity and all the instructions required by users, and by the manufacturers of plant 

systems, for using our products safely.  As a result, the manual must always be kept near the rotary blades vacuum pump. 

The descriptions and illustrations in this manual are purely indicative.
The manufacturer reserves the right to make any type of change to this manual at any time.

GUARANTEE

At the moment of receiving the Rotary blades vacuum pump check that it is complete with all its parts.

Any anomalies or missing parts must be notified within 8 days of receipt of the product.

The Supplier guarantees that the product sold is free from defects and undertakes to repair or, by final decision, to replace the faulty 

parts only if the defects are clearly attributed to the manufacturing process or to the materials used. In any case the costs of labour, 

travel and transport, and any customs expenses shall be paid by the Purchaser. The vendor is not obliged to pay damages except in 

the case of fraud or grave offence. All parts subject to normal wear are excluded from the guarantee. The guarantee will cease to be 

valid if:

•  the faults reported are the result of accidents or obvious carelessness or negligence on the part of the Purchaser,

•  the parts have been modified, repaired or fitted by persons not authorised by the vendor,

•  the failures and breakages have been caused by use that is unsuitable or heavier than that provided for by the vendor,

•  the Purchaser has failed to make the payments as agreed by contract.

The Purchaser loses his/her right to the guarantee if he/she fails to report the defects to the vendor within 8 days of discovery, 

making an exception to article 1512 of the Italian Civil Code. The Vendor reserves the right to make changes or improvements to 

his/her products without being obliged to make the same changes or improvements to the units already produced and/or delivered 

previously. The Vendor is not responsible for accidents or for the effects of accidents to people or property due to defective materials 

and/or workmanship.

Thank you for choosing Battioni Pagani

®

This danger symbol in the manual means that important safety instructions are given. This information is 

destined primarily for the operator whose responsibility it is not only to comply with them personally, but also 

to ensure compliance by other persons exposed to the connected risks.

Содержание AGRI 60

Страница 1: ...is free from defects and undertakes to repair or by final decision to replace the faulty parts only if the defects are clearly attributed to the manufacturing process or to the materials used In any c...

Страница 2: ...er remove the guards fitted on the Rotary blades vacuum pump and always check their efficiency every time the machine is used Any work on the machine must be carried out while it is not running Failur...

Страница 3: ...FITTING INSTALLATION DISASSEMBLY RE FITTING 36 3 1 INSTALLATION DRAFT 36 3 2 DOUBLE OUTLET INSTALLATION DRAFT 37 3 2 1 DIAGRAM OF INSTALLATION WITHOUT MANIFOLD ON IRRIGATION MACHINES 9 3 3 ASSEMBLY AN...

Страница 4: ...52 9 4 CONTROLS 52 9 5 PROTECTIVE DEVICES 52 9 6 PROTECTIVE DEVICES 52 9 7 INDIVIDUAL MEANS OF PROTECTION TO BE USED 52 10 TROUBLESHOOTING 53 11 MAINTENANCE INSPECTIONS AND CHECKS REPAIRS TECHNICAL A...

Страница 5: ...e gearbox placed at the front of the Rotary blades vacuum pump by the identification plate and by the punching placed on the upper part of the gearbox P VERSION for pulley application P the power take...

Страница 6: ...0 rpm and is designed to actuate an hydraulic pump of group 2 or group 3 This version can be recognised by the hydraulic pump support and by the identification plate KA the power take off is actuated...

Страница 7: ...oisting truck if on pallet bridge crane or crane MEC 1000 1600 pumps must be lifted through a 1 4 gas eyebolt that has to be fitted instead of drain cock The Rotary blades vacuum pump is supplied with...

Страница 8: ...on the vehicle should be easy to access and be protected A 5 maximum longitudinal slope of the Rotary blades vacuum pump with respect to the horizontal plane must not be exceeded 2 Bolt the Rotary bla...

Страница 9: ...follows measure the length of free stretch t In the middle of free stretch of the belt t apply a force perpendicular to free stretch nought to bend the belt 1 6 mm per 100 mm in lenght of the free For...

Страница 10: ...line oil from being taken up again immediately LINES The lines must have a major diameter which is at least as large as the diameter of motor or pump ports and must be perfectly sealed To reduce loss...

Страница 11: ...ig on the system s operating conditions RESOLUTION PROBLEMS Circuit is open Downstream of the engine you have the oil reservoir and not the pump If the engine remained in rotation with the engine off...

Страница 12: ...move the hydraulic connections to the motor 3 remove the pipe that connects the rotary blades vacuum pump to the tank car To accomplish this loosen the metal clamp and pull the pipe out of the elbow 4...

Страница 13: ...a press to remove the rotor from the flange 1 Remove the flange with splined shaft 2 Remove the sleeve with transmission flange and key 3 Remove the seeger ring placed in front of the bearing 4 Remove...

Страница 14: ...e bearing on the tank using a drift 6 Put back the tank cover and the lubrication pump together with the connector joint on the back tank 7 Fill up the oil tank with oil for lubrification 1 Remove the...

Страница 15: ...e pump body 1 Remove the seeger 2 Remove the bearing 3 Disassemble bearing and seeger rign 4 Mec 9000 11000 13500 insert the pins supplied with the unit into the pump body 5 Replace the flange gasket...

Страница 16: ...the rotor in the body together with the front flange tighten the six securing screws of the front flange to the body disassemble the bearing and the seeger from the back flange approach the back flang...

Страница 17: ...th the intake phase and the compression phase through a gear pump placed at the back and actuated by the rotor shaft The gear pump sucks oil from the tank and sends it to the manually adjusted meterin...

Страница 18: ...evel rod see Figure 4 located on the manifold and consequently the maximum level will be reached when the tank is full SERIE STAR V AGRI V For internal lubrication the minimum oil level is indicated b...

Страница 19: ...S make the first oil change in the gearbox after approx 100 working hours and subsequent changes approx every 300 working hours MODEL Drop min at max vacuum Drop min air flow free air g h at max vacuu...

Страница 20: ...ed as follows remove pin cover B see Figure 9 loosen lock nut C and then turn regulator pin A By rotating clockwise lower oil delivery is obtained and by rotating anticlockwise higher oil delivery is...

Страница 21: ...or breaking of the blades It is therefore advisable to use a vacuum regulator valve D These valves may be fitted on the manifold cover or on manifold of the Rotary blades vacuum pump Vacuum working de...

Страница 22: ...OPERATION Do not use the Rotary blades vacuum pump at pressures temperatures times higher than those indicated in Table 6 During use do not exceed the speed and power limits set in this manual Do not...

Страница 23: ...o 120 C The scale is provided to help the user prevent the pump from overheating A blue square with a white dot at the centre a non reversible indicator is located at the upper right on the scale If t...

Страница 24: ...ean the rotary blades pump and replace the oil Sewage comes out of discharge elbow Malfunctioning of valves Check valves Smoke comes out of discharge elbow Excessive lubrication Adjust lubrication Air...

Страница 25: ...the gasses that form inside the tank would pass into the Rotary blades vacuum pump and cause the inside of the body to rust and this in turn could cause the blades to break when the system is re star...

Страница 26: ...them to break lengthways The same type of breakage can be caused by entrance of sewage or by a too high working pressure A too high vacuum causes the blades to beat against the cylinder with consequen...

Страница 27: ...STAR 60 6 350x70x7 5 MEC 8000 S C 5 449x46 5x9 7 STAR 72 6 400x70x7 5 STAR 84 6 480x70x7 5 AGRI 60 6 350x70x4 7 AGRI 72 6 400x70x4 7 AGRI 84 6 480x70x4 7 Table 9 IMPORTANT check that blades received a...

Страница 28: ...y internally Put in oil diesel oil after washing lubricate with oil only Whenever sewage enters or when inactive for a long time Wash lubrication pump Use a brush and compressed air Once a year or for...

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