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BELTGINDER INSTRUCTION

Meli94H/V and Cile1400xl

Model Meli94H/V

Model Cile1400xl

© Batkovic-alati d.o.o. www.batkovic-alati.hr
Englisch - Original operating instructions
Read the operating instructions carefully before putting the machine into
operation

Содержание Cile1400xl

Страница 1: ...Meli94H V and Cile1400xl Model Meli94H V Model Cile1400xl Batkovic alati d o o www batkovic alati hr Englisch Original operating instructions Read the operating instructions carefully before putting t...

Страница 2: ...ipment Positions of additional equipment 2 3 Foreseeable misuse 2 4 Selection and qualification of personnel 2 5 Workstations for operating personnel 2 6 Safety Devices Position of the safety devices...

Страница 3: ...plate 4 Transport and storage 4 1 Transportation Requirements for the installation site Transportation For transport Transport of the machine Unpacking the machine 4 2 Storage Requirements for the sto...

Страница 4: ...takes 9 2 Troubleshooting 10 Maintenance work for technical personnel 10 1 General information 10 2 Maintenance schedule 10 3 Carrying out maintenance work 10 4 Checking the safety devices 11 Disassem...

Страница 5: ...ember your safety and that of others This equipment is intended for private and professional use As with all machines this machine also carries dangers when carrying out work Proper operation limits t...

Страница 6: ...on Keep unauthorised persons and bystanders at a distance DANGER Indicates the risk of entrapment and injury No work gloves with rotating parts Wear suitable work clothing Do not wear loose clothing g...

Страница 7: ...ine The following symbols are shown on the machine DANGER Indicates the risk of entrapment and injury Do not bring work gloves into contact with rotating parts Wear suitable work clothing Do not wear...

Страница 8: ...f not avoided will result in death or serious injury WARNING Indicates a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION Indicates a potentially ha...

Страница 9: ...DANGER The machine must not be installed in a dangerous environment i e in damp poorly lit or wet rooms Do not expose the machine to rain Ensure good lighting at the workplace 7 Keep children and unau...

Страница 10: ...nnot start suddenly Always check that the on off switch is in the OFF position 21 Check the parts for damage If there are damaged parts replace or repair them immediately 22 never leave the machine un...

Страница 11: ...move the machine 8 The machine must only be connected to a properly earthed socket with a fuse of sufficient current If you are not sure contact an electrician 9 When used outdoors the machine must be...

Страница 12: ...areas 26 When using the machine observe the local safety regulations regarding fire hazard danger of electric shock and risk of injury 27 This equipment must be connected to an earthed power supply 28...

Страница 13: ...of power tools Check for misalignment or Missing or uneven running of moving parts broken parts or other objects Conditions which may affect the operation of the power tool If the power tool is damage...

Страница 14: ...and switch For safety reasons it must not be replaced by another type of plug The total length of the wiring between fuse and terminal must not exceed 1 5 meters Before connecting check that the elect...

Страница 15: ...ome into contact with the machine Keep children and unauthorized persons away from the machine They should always be kept at a safe distance from the machine If inexperienced operators operate this to...

Страница 16: ...USHING If the instructions in the manuals and on the machine are not followed The use of the machine carries the risk of hands being trapped EXPLOSION HAZARD DO NOT use the belt grinder in the presenc...

Страница 17: ...ble in width and length and make sure that the belts are properly fitted Grind only metal wood hard plastic Do not use this machine for other materials Caution Some metals and woods can be harmful to...

Страница 18: ...ds or objects inside the wheels and rollers Do not insert any objects hands or other parts of the body into the interior of the abrasive belts in any variation or position with or without attachments...

Страница 19: ...achments as indicated Always attach the worktop to the support arm using two cylinder head screws never one Mount only 1 attachment next to the worktops on the support arm b So only 1 roller of the ro...

Страница 20: ...o the user Fire protection During grinding the abrasive belt and the materials to be processed can become hot and sparks can spread The workplaces must be designed in accordance with the applicable fi...

Страница 21: ...or jewellery or any other clothing that may get caught in rotating parts Wear a hair net for long hair Wear shoes with rubber soles 2 8 Safety instructions General remarks Always remember that the ma...

Страница 22: ...t you are doing and use common sense when using electrical equipment Tools used Do not use power tools if you are tired or under the influence of drugs alcohol or medication A moment of carelessness w...

Страница 23: ...only on the grinding surfaces specified in these operating instructions and never in any other places When machining workpieces stand in front of the machine and not beside it Make sure that the belt...

Страница 24: ...keep your hands away from the abrasive belt rollers and drive roller Use sufficiently large workpieces Workpieces that are too small can cause your hands to touch the abrasive belt Do not approach th...

Страница 25: ...then completely assembled and the electrical installation and disassembly is carried out by an electrician and the user reads these operating instructions completely Safety instructions for installati...

Страница 26: ...ck Ensure correct connection is made and checked by an electrician Provide experienced personnel to operate the machine Read this manual carefully Do not change the factory settings of the machine and...

Страница 27: ...ipment Ensuring an adequate workplace WARNING Do not grind magnesium Do not grind pure metal surfaces with coarse grained abrasive belts Adjusting the tension of the abrasive belt The tension of the a...

Страница 28: ...Installing the large wheel Secure the large wheel with the supplied lock ring Do not leave any keys in the locking ring or place them on the machine or on the worktop as switching on the machine may...

Страница 29: ...accessories and attachments only when the machine is switched off and do not change any settings on the machine during operation and do not change the length of the carrying arm a and b while the mach...

Страница 30: ...n and ensure good lighting Untidy or dark places can easily lead to accidents b Do not use power tools in potentially explosive atmospheres such as near flammable liquids gases or dust Power tools pro...

Страница 31: ...94H V version has a hinge attached to the base plate to tilt the machine 90 degrees The base plate and if available the hinge are fixed to a worktable The frame provides space for mounting a support a...

Страница 32: ...rkpiece can be ground The worktop a is attached to the support arm a 8 8 Worktop a Worktop for stabilizing the workpieces The worktop a is available in three versions large small and tiltable 9 Suppor...

Страница 33: ...andard setup the belt alignment and the detail of the abrasive belt tensioning and alignment mechanism Figure 3 Standard setup with support arm a and worktop a seen from motor housing side Figure 4 St...

Страница 34: ...sioning and alignment mechanism of the abrasive belt Figure 6 Meli94H V abrasive belt tensioning and alignment mechanism for tensioning and aligning the abrasive belt consisting of 6a a handle of the...

Страница 35: ...35 Figure 7 Accessories of the Meli94H V variant Function of the variant The Meli94H V machine has the function to grind wood metal and plastic on the indicated grinding surfaces...

Страница 36: ...ere the workpiece can be ground The work plate a is attached to the support arm a 8 Arbeitsplatte a Worktop for stabilizing the workpieces 9 Support arm b Straightening the grinding belt and providing...

Страница 37: ...tail of the tensioning and alignment mechanism of the abrasive belt Figure 9 Cile1400XL abrasive belt tension and alignment mechanism for tensioning and aligning the abrasive belt consisting of 6a a h...

Страница 38: ...notes apply to all variants WARNING Keep a maximum distance of 2 mm between the worktop and the abrasive belt CAUTION Only use the indicated grinding surfaces When positioning workpieces stand in fro...

Страница 39: ...top The additional attachments the support arm b the worktop b the large wheel and the roller set are optional Meli94H V standard setup The standard setup is support arm a with small large and tiltabl...

Страница 40: ...worktop a tiltable Figure 14 Detail of the attachment of the worktop a to the support arm a for the Meli94H V and Cile1400xl versions Maintain a maximum distance of 2 mm between the abrasive belt and...

Страница 41: ...are optional Figure 16 Support arm b 1 Axis to move on roller set or large wheel 2 Retaining ring for fixing the large wheel or set of rollers to the axle 3 Spacer for positioning the large wheel or r...

Страница 42: ...et 3 Position for the large wheel 4 Position for the roller set Figure 18 Position of the working plate b with large wheel on the support arm b Figure 19 Workplace position b with roller set on suppor...

Страница 43: ...43 Figure 20 Support arm b with small roller Figure 21 Support arm b with small roller with worktop b Figure 22 Support arm b with small roller and worktop b...

Страница 44: ...rm b with large wheel and worktop b Figure 25 Support arm b With large wheel and worktop b 1 Mounting base for fixing the worktop to the support arm 2 Support arm b 3 small roller 4 Retaining ring 5 A...

Страница 45: ...45 Fig 26 For large wheel and roller set plus worktop b 1 Distance between worktop and grinding belt max 2 mm...

Страница 46: ...support arm b Never mount more than one roller set at a time or one or more rollers of the roller set in combination with the large wheel CAUTION Only attach the accessories listed here to the suppor...

Страница 47: ...nd in other areas Otherwise there is a risk of jamming and injury While machining workpieces position yourself in front of the machine and not beside it Standard setup Support arm a without worktop in...

Страница 48: ...48 Grinding surface for positioning workpieces 1 grinding surface for positioning workpieces Standard setup support arm a and worktop a in tilted position 1 grinding surface for positioning workpieces...

Страница 49: ...hat have been replaced compared to the default setting The support arm a was removed and the support arm b with the large wheel was attached 1 grinding surface for positioning workpieces 2 support arm...

Страница 50: ...t arm b and large wheel without worktop in tilted position 1 Grinding surface for positioning workpieces Fig 30 Setup with support arm b and large wheel with worktop in tilted position 1 grinding surf...

Страница 51: ...been replaced compared to the default setting The support arm a was removed and the support arm b with the large wheel attached 1 grinding surface for positioning workpieces 2 support arm b 3 roller s...

Страница 52: ...ort arm b and roller set without worktop in tilted position 1 grinding surface for positioning workpieces Fig 34 Setup with support arm b and roller set with worktop in tilted position 1 grinding surf...

Страница 53: ...roller set are optional Standard configuration Cile1400xl The standard setup with support arm a and small worktop Figure 35 Support arm a mounted on the machine 1 support arm a 2 worktop a 3 fixing sc...

Страница 54: ...pport arm b large wheel and roller set are optional Figure 38 Support arm b 1 Axle for holding the roller set or large wheel 2 locking ring to secure the large wheel or roller set 3 spacers to positio...

Страница 55: ...tems Figure 40 Support arm b with small roller Figure 41 Support arm b with large wheel All the photos 1 support arm b 2 support arm fastening button 3 small roller or large wheel 4 locking ring for t...

Страница 56: ...he support arm b Never mount more than one roller set at a time or one or more rollers of the roller set in combination with the large wheel CAUTION Only attach the accessories listed here to the supp...

Страница 57: ...ned should be held on the abrasive belt in the area marked by the circle and the illustrations Do not grind in other areas Otherwise there is a risk of jamming and injury When machining workpieces sta...

Страница 58: ...58 Standard setup support arm a and worktop a...

Страница 59: ...ed to the default setting The support arm a was removed and the support arm b with the roller set or the large wheel was attached 1 grinding surface for positioning workpieces 2 support arm b 3 large...

Страница 60: ...ate is located on the machine and contains the following information the name and address of the manufacturer product name product type number Product serial number Voltage at which the product operat...

Страница 61: ...the machine Take the weight of the machine into account when transporting and moving If necessary it is recommended to use aids e g forklift truck hoist during transport and movement Unpacking the ma...

Страница 62: ...62 4 2 Storage Requirements for the storage location The machine is stored in a dry dust free place Preparation of the machine The machine is best packaged in cardboard or wooden packaging...

Страница 63: ...ton must be placed within 30 cm of the machine so that it is easily accessible when working on the machine This makes it easily visible and accessible during grinding ELECTRICAL SHOCK The position of...

Страница 64: ...e must be installed by an electrician Delivery of supplies n a 5 2 Commissioning After proper installation the machine can be put into operation 6 Setting up the machine After installation the machine...

Страница 65: ...Tensioning and aligning mechanism for abrasive belts For tensioning and aligning the grinding belt consisting of a a belt adjustment knob b A spring tension handle c a spring d an alignment roll 4 Fi...

Страница 66: ...he machine 8 1 Model The Meli94H V version can be placed in two positions upright and tilted 90 degrees This does not apply to the Cile1400xl version Figure 44b standard setup Meli94H V vertical and 9...

Страница 67: ...rasive belts adjusting when tilting tilting the machine securing attachments and support arms a and b changing the support arm mounting the worktops on the support arms placing the large wheel and pla...

Страница 68: ...e or when the abrasive belt is replaced If the belt tension is too low Loosen the support arm with the support arm fixer push in the spring tension handle and pull the support arm forward to increase...

Страница 69: ...rasive belt may collide with the motor housing This can be prevented by aligning the belt beforehand and making sure that the adjustment roller is in the correct position The belt alignment is adjuste...

Страница 70: ...rt arm must not touch the motor CAUTION The support arm is heavy and should not fall out of your hands Place the large wheel or roller set on the support arm b If necessary attach the spacer to the ax...

Страница 71: ...underside of the support arm a and slide the slot of the worktop over the cylinder head screws Maintain a maximum distance of 2 mm between the worktop and the abrasive belt so that the risk of object...

Страница 72: ...support arm a 1 support arm a 2 two cylinder head screws 3 worktop a small or large Figure 47 Workpiece a Attach the worktop to the support arm a 1 Support arm a 2 Workpiece 3 two cylinder head screw...

Страница 73: ...t arm a Maintain a maximum distance of 2 mm between the worktop and the abrasive belt to minimize the risk of trapping objects Tighten the Worktop Mounting Nut Check that the worktop is firmly attache...

Страница 74: ...for use with the roller set or for use with the large wheel by unscrewing the socket 1 and turning and securing the plate with the socket Do not change the positions Figure 50 socket to change the pos...

Страница 75: ...the cylinder head screws Maintain a maximum distance of 2 mm between the worktop and the abrasive belt to minimise the risk of trapping objects Tighten the two cylinder head screws Make sure that the...

Страница 76: ...the worktops when the machine is disconnected from the power supply Securing of fittings and support arm a and b This must not be done while the engine is running Ensure that the machine is voltage fr...

Страница 77: ...this surface the machine is level Check this by mounting worktop a on support arm a and placing a water level on worktop a Figure 56 Tilted Meli94H V where the motor hangs freely next to the worktabl...

Страница 78: ...ing the machine The belt alignment of the machine after tilting will not change with tilting if all attachment fixtures are used if the abrasive belt is not worn and has been applied before tilting WA...

Страница 79: ...e worktop a or b as a support for the workpiece A worktop is provided for optimum control of your workpiece on the belt grinder See instructions elsewhere in this manual Grind at the indicated positio...

Страница 80: ...om trapping always keep your hands away from the track rollers alignment roller and drive wheel Note the hazard warnings on the machine Keep your hands and objects away from these points Figure 57 Pos...

Страница 81: ...the correct position hold the workpiece with both hands so that your hands do not touch the abrasive belt and keep a sufficient distance from the abrasive belt Make sure that the tools are large enoug...

Страница 82: ...surface marked with number 1 In other places grinding can lead to injuries When machining workpieces position yourself in front of the machine and not beside it Fig 58 Standard position with and witho...

Страница 83: ...grinding surface marked with the number 1 In other places grinding can lead to injuries Position yourself in front of the machine and not beside it Figure 59 With large wheel with and without worktop...

Страница 84: ...ing surface marked with number 1 In other places grinding can lead to injuries When machining workpieces stand in front of the machine and not beside it Figure 60 Using the roller set with and without...

Страница 85: ...t Turn the machine back on and off immediately to check the belt run Adjust the belt alignment and turn the machine back on and off immediately If the belt alignment is OK switch on the machine and on...

Страница 86: ...g and alignment mechanism is turned too far up or down Refer to the instruction manual for instructions on how to use the belt tension and alignment mechanism The belt runs against the motor housing U...

Страница 87: ...re any additional maintenance only regular cleaning 10 3 Carrying out maintenance work Cleaning Accumulated dust and dirt should be removed regularly This can be done with a soft brush NOTE If dirt vi...

Страница 88: ...to be dismantled 11 4 Disposal and recycling The machine can be recycled as metal waste Separate collection This product must not be disposed into the normal household waste If you discover that your...

Страница 89: ...x50 mm Drive wheel 100x50mm 100x60mm 100x50mm 100x60mm Belt speed 14 66 m sec 14 66 m sec Machine dimensions l x w x h 35x35x100cm 35x35x80cm Weight ca 42kg 15kg 13 Appendix 13 1 Service addresses For...

Страница 90: ...90 13 6 Parts list The machine can be equipped with the following attachments Support arm a Support arm b roller set Large wheel Worktop a Small Worktop a Large...

Страница 91: ...91 13 7 Declaration of conformity EU DECLARATION OF CONFORMITY...

Страница 92: ...92...

Страница 93: ...rranty is dependent on it The product has not been used improperly No repairs have been carried out by unauthorised persons You can present proof of purchase The product will be returned complete with...

Страница 94: ...ter can be held liable for defects caused by inaccurate reading of this manual or improper use of the machine No rights can be derived from this manual All rights reserved No part of this publication...

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