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Batca Fitness Systems

 

Fusion 4 Upper Body Station 

 

__________ 

 

  

 

 

Page 

Instructions   

 

 

 

  2 

Parts Listing   

 

 

 

 3-4 

Hardware Comparison 

 

 

 5-8 

Main Frame Assembly           

 

                  9-13 

Cable Routing  

 

 

                 14-17 

Upholstery                     

 

 

 18 

Functional Arm Option 

 

 

 19 

 

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Page 

Functional Arm Cable Routing 

 

20-21   

Weight Stack Decals and Serial Number 

  22 

Cable Tension and Adjustments 

                 23-25 

Final Assembly and Troubleshooting 

  26 

Maintenance   

 

 

 

  27 

Warranty 

 

 

 

 

  28 

Floor plan Layout 

 

 

 

  29 

Table of Contents 

 

Batca Fitness Systems has built this gym to give you a safe, effective and enjoyable 

workout.  However, there is a risk assumed by individuals who use this type of equipment.  It 

is very important that all warnings and instructions are read and followed before 
beginning any exercise program.   
 

It is also very important to read and follow the preventative maintenance schedule 

described in this manual.  If any of the warning labels or stickers are worn, faded, torn, 
scratched or missing they should be replaced immediately.   
WARNING: There is a risk assumed by individuals who use this type of equipment.  To minimize 
risk always follow these rules. 
1)  It is essential that you consult with your physician before beginning any exercise 

program. 

2)  Inspect equipment before each use for loose, worn, or frayed parts (including cables, 

nuts and bolts).  Replace parts at first signs of wear (use only genuine BATCA  

replacement parts).  Use of equipment that is damaged, worn, frayed or not completely 
assembled on a solid, level surface may result in injury. 

3)  Make sure all adjustment pins are fully engaged before using equipment. 
4)  Keep all parts of the body and clothing outside the path of any moving parts of the gym.  

Be alert to the possibility of injury.  Do not be careless. 

5)  Minors and children should not be allowed to play on or around this gym.  
6)  If you have any questions on proper use or maintenance of this gym, do not hesitate to 

call your local BATCA FITNESS SYSTEMS distributor or BATCA FITNESS SYSTEMS at 
(919) 255-1233.  www.batcafitness.com 

Instructions 

Warning 

 

Congratulations on the purchase of your new Fusion 4 Upper Body Station.  This gym will provide 

you with a lifetime of enjoyment to meet your strength training needs.  Batca Fitness Systems strives to 

build the best quality multi-station gyms and to package these gyms in such a way to avoid any damage 
during shipping. 
 

In order to get started with your assembly you should first familiarize yourself with this manual.  

It is recommended that you read through each step thoroughly before you begin.  Begin by opening your 

boxes and separating all of your parts.  Verify that all parts are accounted for and have no damage.  When 

all parts are accounted for, you may begin your assembly.  Some items may have been pre-assembled for 

your convenience.  Please note that hardware quantities shown reflect total quantities for your gym and 

may not reflect actual quantities in each bag.  Assemble your gym on a solid level surface.  This will 
ensure the best possible performance, function, and safety for the gym and your workout. 
 

Assemble your gym according to the step by step instructions found in this manual.  Failure to do 

so will void your warranty and may result in personal injury.  After assembly, you should check each 

station to ensure correct operation.  If a problem arises, recheck your assembly with these instructions 

to verify correct assembly.  If you are unable to correct a problem or have questions with your assembly 
please contact your authorized Batca dealer.   

Содержание fusion 4

Страница 1: ...ww batcafitness com Fusion 4 Upper Body Station March 2012 Revision 1 Serial Number Here Date of Purchase Owner s Manual Upper Body Unit 1207 New Hope Road Raleigh NC 919 255 1233 www batcafitness com...

Страница 2: ...rts of the gym Be alert to the possibility of injury Do not be careless 5 Minors and children should not be allowed to play on or around this gym 6 If you have any questions on proper use or maintenan...

Страница 3: ...119 Head Pad 1 36 BFU 10120 Back Pad With Lumbar 1 37 BFU 50189 7 Upholstery Roller 2 Hardware ITEM NO PART NUMBER DESCRIPTION QTY 41 BFH 50253 Beveled Leveler 2 42 BFH 50337 Wavy Washer 4 43 BFH 5016...

Страница 4: ...5 BFM 10571 User Right Functional Arm 1 76 BFM 10572 User Left Functional Arm 1 77 BFM 10582 Functional Arm Swivel Pulley 2 ITEM NO PART NUMBER DESCRIPTION Qty 79 BFH 50146 3 8 Flat Washer 16 80 BFH 5...

Страница 5: ...www batcafitness com 5 Fusion 4 Upper Body Station Bolt Length Note Bolt length is measured from the underside of the head of the bolt...

Страница 6: ...Batca Fitness Systems 6 Fusion 4 Upper Body Station...

Страница 7: ...www batcafitness com 7 Fusion 4 Upper Body Station...

Страница 8: ...Batca Fitness Systems 8 Fusion 4 Upper Body Station...

Страница 9: ...on Qty 44 BFH 50149 3 8 Jam Nut 2 45 BFP 52394 SHCS 3 8 16 x 2 1 2 1 46 BFP 551799 SHCS 3 8 16 x 5 1 47 BFP 51756 SHCS 3 8 16 x 5 1 4 6 48 BFH 50146 3 8 Flat Washer 15 49 BFH 50147 3 8 Lock Washer 1 5...

Страница 10: ...Washer 1 43 BFH 50165 1 Snap Ring 2 45 BFP 52394 SHCS 3 8 16 x 2 1 2 1 46 BFP 51799 SHCS 3 8 16 x 5 3 48 BFH 50146 3 8 Flat Washer 13 All Flat Washers and Nylocks are 3 8 unless Item Part Description...

Страница 11: ...haft 1 18 BFM 51080 Spacer 1 Step 3 Item Part Description Qty 32 BFM 10771 Press Arm Lock Optional 1 42 BFH 50337 Wavy Washer 2 90 BFH 50620 BHSCS 3 8 x 1 2 54 BFH 50220 Shaft Collar 2 91 BFM 52421 1...

Страница 12: ...stment 1 21 BFM 10577 8 Adjustment Sleeve 1 22 BFM 10579 10 Chrome Adjustment 1 23 BFM 50931 Threaded Axle 1 48 BFH 50146 3 8 Flat Washer 2 49 BFH 50147 3 8 Lock Washer 2 55 BFP 52400 SHCS 1 2 13 x 4...

Страница 13: ...art Description Qty 24 BFM 10755 Press Arm Cable Lockout 1 48 BFM 50146 3 8 Flat Washer 4 50 BFM 50157 3 8 Nylock 2 60 BFP 51653 SHCS 3 8 16 x 1 1 4 2 NOTE If Functional Arm Option is purchased then s...

Страница 14: ...lat Washer 6 50 BFH 50157 3 8 Nylock 3 61 BFH 50173 3 1 2 Pulley 2 62 BFH 50174 4 1 2 Pulley 1 63 BFH 50250 1 1 4 Shoulder Bolt 1 64 BFH 50267 5 16 Nylock 1 65 BFP 51752 SHCS 3 8 16 x 2 1 4 3 Step 6 N...

Страница 15: ...oater 2 27 BFM 50345 4 1 2 Pulley Cover 2 39 CAB 13030 Fusion Floating Pulley Cable 1 45 BFP 51653 SHCS 3 8 16 x 2 1 4 3 48 BFH 50146 3 8 Flat Washer 8 50 BFH 50157 3 8 Nylock 4 62 BFH 50174 4 1 2 Pul...

Страница 16: ...0 1 1 4 Shoulder Bolt 1 Note Each Cable with a threaded bolt on either end must be threaded at least 1 2 into its attachment Note If Functional Arm Option is purchased Item Part Description Qty 64 BFH...

Страница 17: ...ody Station Step 8 Continued A A B B C C Step 9 Repeat for alternate side of Fusion Use same Bill of Materials from Step 8 for Step 9 Use CAB 13031 Fusion Lat Pull to Cable Lockout All Flat Washers an...

Страница 18: ...20 Back Pad With Lumbar 1 37 BFU 50189 7 Upholstery Roller 2 48 BFH 50146 3 8 Flat Washer 4 Step 10 Item Part Description Qty 49 BFH 50147 3 8 Lock Washer 4 60 BFP 51653 SHCS 3 8 16 x 1 1 4 2 69 BFP 5...

Страница 19: ...ional Arm 1 76 BFM 10572 User Left Functional Arm 1 77 BFM 10582 Functional Arm Swivel Pulley 2 48 BFH 50146 3 8 Flat Washer 8 50 BFH 50157 3 8 Nylock 4 60 BFP 51653 SHCS 3 8 16 x 1 1 4 2 65 BFH 51752...

Страница 20: ...ver 4 33 BFC 10103 Strap Handle 2 86 CAB 13032 Fusion Lat Pull to Functional Arm 1 48 BFH 50146 3 8 Flat Washer 18 50 BFH 50157 3 8 Nylock 16 61 BFH 50173 3 1 2 Pulley 11 65 BFP 51752 SHCS 3 8 16 X 2...

Страница 21: ...B C D D 3 8 x 2 Qty 3 No Washers 3 8 x 2 1 4 Qty 4 C 3 1 2 Pulley QTY 4 All Flat Washers and Nylocks are 3 8 unless otherwise noted Step 13 Repeat for alternate side of Fusion Use same Bill of Materia...

Страница 22: ...rt BFH 50262 to each guide rod This will ensure a glass smooth performance from your weight stack Step 14 Weight Stack Decals Serial Number Guide Rod Lubrication Record your serial number on the front...

Страница 23: ...tension in your cables it is recommended that you follow the sequence 1 5 as shown on pages 24 and 25 The numbers for this sequence can be found in the upper left corner of each of the detailed views...

Страница 24: ...ers should have at least 1 2 of the threads threaded in to its counterpart It is very important that the 3 8 Jam Nut be wrench tightened to the counterpart to ensure that the leveler does not back out...

Страница 25: ...40 CAB 13031 Fusion Lat Pull to Cable Lockout 2 86 CAB 13032 Fusion Lat Pull to Functional Arm 2 Cables Cable Comparison Chart 163 13 16 72 5 8 95 11 16 200 Note Cables CAB 13022 CAB 13031 and CAB 13...

Страница 26: ...his will allow better protection and prevent the cable from rubbing the cable guard tab Refer to Steps 8 9 12 and13 Each Cable with a threaded bolt on either end must be threaded at least 1 2 into its...

Страница 27: ...be replaced immediately The cables and cable systems should be inspected for signs of wear and proper tension In order to check cables properly you should carefully run the cable through your fingert...

Страница 28: ...assembly or follow up maintenance along with installation of parts or accessories not originally intended for products of Batca Fitness Systems are also not covered by this warranty Only genuine Batc...

Страница 29: ...29 Fusion 4 Upper Body Station The Fusion with Leg Press has a layout dimension of 3 11 width x 4 9 length x 6 11 height There should be a minimum of 18 preferably 24 of working space around the entir...

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