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Bastian Solutions RLVDC, Руководство по установке и обслуживанию

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  Installation and Maintenance Manual: RLVDC

 

 

 
 

Published February 2022

 

Rev. B 

 

19

 

 

Bastian Solutions Conveyor Installation and Maintenance Manual 
Model: Bastian Solutions RLVDC Conveyor 
 
© 2022 Bastian Solutions, LLC  
 
All rights reserved. This document contains information considered proprietary to Bastian Solutions. It 

may not be duplicated, used, or disclosed without written permission from Bastian Solutions. It may not 

be used in whole or in part for any purpose other than its intended purpose as an operation, installation, 

and maintenance manual for the product or products described herein. Bastian Solutions reserves the 

right to revise the contents of this document as necessary. 
 
Bastian Solutions, LLC  
1821 Bastian Court 
Westfield, IN 46074 
 
Customer Support: 

[email protected]

 

Содержание RLVDC

Страница 1: ...Installation and Maintenance Manual Model RLVDC Effective February 2022 Rev B...

Страница 2: ...ineer Checker Ben Baker Senior Design Engineer Approver Chris Perry Engineering Manager Revisions DATE REVISION DESCRIPTION AUTHOR 10 21 2019 A1 Initial Document Creation Josh Foiles 10 8 21 A2 Reform...

Страница 3: ...s MDR Motorized drive roller DC powered conveyor roller with an internally mounted motor which may be controlled via internal or external commutation OAW Overall width of any given conveyor bed OD Out...

Страница 4: ...11 6 2 2 Electrical Service 12 6 2 3 Replacing Rollers 13 6 2 4 Replacing Bands 15 7 Troubleshooting and Repair 17 8 Standard Spare Parts 18 List of Figures Figure 1 RLVDC General Arrangement Explode...

Страница 5: ...ll ZoneControl User Manual Interroll DriveControl User Manual Interroll EC100 110 User Manual Interroll EC310 User Manual Itoh Denki HBM604 User Manual Itoh Denki IBE User Manual Itoh Denki HB510 User...

Страница 6: ...t that are not explicitly described in this manual are considered out of scope Please contact Bastian Solutions for any questions or support that is not clearly addressed in this document Bastian Solu...

Страница 7: ...iliar with the components and terminology used in this manual These terms will be used throughout the manual and are common among many of the other Bastian Solutions conveyor product lines Figure 1 RL...

Страница 8: ...ic number given to a piece of equipment A mark number is usually made up of a single product line RZPDC RLVDC BZPDC etc but can contain many bed section lengths They can range from two inches to hundr...

Страница 9: ...of product integrity during shipping accessories and supports may be delivered on separate but labeled skids 4 3 Skid Documentation All shipments will contain a Bill of Lading for the delivery compan...

Страница 10: ...r s top of conveying surface 4 Place the support type that the layout designates Each support type has a corresponding mark sticker 5 Check the flow direction on the mark stickers to ensure that conve...

Страница 11: ...f the equipment prior to engaging drive Ensure that all areas are clear of objects prior to loading and unloading No personnel should ever ride climb step sit on or otherwise put body weight on the co...

Страница 12: ...card and install it on the new control card if the new control card does not already have a mounting plate installed on it o Install the new control card on the conveyor side frame o Re energize asso...

Страница 13: ...until reaching the roller band that is being replaced The directions in this segment refer to replacement of rollers within a 3 roller center conveyor For motor driven rollers MDRs 1 Follow the lockou...

Страница 14: ...s the frame Be careful NOT to apply a side load to the hex shaft Refer to Figure 5 Figure 5 MDR Removal 2 6 Provide upward force on the roller body until the hex is sitting above the side frame Refer...

Страница 15: ...ough the bands 8 Once the new roller is through both bands guide the hex shaft into the hex hole 9 After the hex shaft is in the hex hole the opposite side shaft can be inserted into the appropriate h...

Страница 16: ...x shaft into the appropriate hex hole Use the roller s length as leverage to aid in this step As called out in the roller replacement procedure use a putty knife or other flat surface tool to protect...

Страница 17: ...Issues ERROR CAUSE ACTION Conveyor flow direction speed or acceleration is incorrect Incorrect DIP switch settings Check card manufacturer s literature to verify proper switch configuration Zone not...

Страница 18: ...Table REF NO DESCRIPTION COMMON CONFIGURATIONS 1 ROLLERS 2 GROOVE POLYVEE 2 BANDS O RING 2IN ROLLER SPACING O RING 3IN ROLLER SPACING POLYVEE 2IN ROLLER SPACING POLYVEE 3IN ROLLER SPACING 3 MOTOR DRIV...

Страница 19: ...Solutions It may not be duplicated used or disclosed without written permission from Bastian Solutions It may not be used in whole or in part for any purpose other than its intended purpose as an ope...

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