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Installation Instructions

C610UQRG

Issue Date

June 28, 2018

24 VAC Universal Intermittent Pilot Gas Ignition Control

©

2018 BASO Gas Products

1

Part No. BASO-INS-C610UQRG, Rev. C

www.baso.com

24 VAC Universal Intermittent Pilot Gas Ignition Control

Quick Reference Guide

The C610U Universal Intermittent  Pilot  Gas Ignition  Control  module  replaces  many  popular
flame rectification type of intermittent pilot ignition (IPI) modules, including those manufactured
by Honeywell, Robert Shaw, ICM, Fenwal, and Johnson Controls.

The following is an overview of the C610U series control, and is intended to only be used by
Certified Service Technicians.

APPLICATION

Gas Furnaces

Boilers

Water Heaters

Commercial Cooking

FEATURES

24 VAC microprocessor based IPI control

System diagnostics

32 Selectable preset timings of popular models

Universal flame sensing (Local/Internal or Remote/External)

Full time flame sensing

Flame sense test pins

4 mounting hole positions, 2 that match Honeywell and Fenwal

Built-in burner ground

Voltage/Frequency monitoring

Содержание C610U Series

Страница 1: ...I modules including those manufactured by Honeywell Robert Shaw ICM Fenwal and Johnson Controls The following is an overview of the C610U series control and is intended to only be used by Certified Service Technicians APPLICATION Gas Furnaces Boilers Water Heaters Commercial Cooking FEATURES 24 VAC microprocessor based IPI control System diagnostics 32 Selectable preset timings of popular models U...

Страница 2: ...Gap 0 2 in 5 1 mm High Voltage Cable 48 in 1219 mm max rated 15kV min Resistive recommended Flame Sense Cable 48 in 1219 mm max rated 15kV min Shielded recommended Spark 30 sparks second Humidity 0 to 95 RH non condensing Gas Types Natural LP or Manufactured Trials Before 100 Shutoff Preset 1 3 Cont Trial for Ignition Time Preset 4 8 15 30 50 60 90 120 240 seconds Pre Purge Time Preset 0 15 30 or ...

Страница 3: ...1 6 pin keyed plug Vent Damper connection Leave Vent Damper Jumper Plug installed if not a Vent Damper system DIP SWITCH S1 5 position DIP switch 32 selectable timings of the most popular settings SENSE 1 4 male QC Flame Sensor connection For dual rod remote external flame sensing remove Jumper Wire installed and connect flame sense wire from the burner igniter to this terminal For single rod loca...

Страница 4: ...able 2 for the correct DIP switch settings For a complete list of the controls the C610U replaces see the BASO C610U Installation Instructions available at www baso com The following timing parameters may be set with the 5 postion DIP switch see Table 2 IMPORTANT The control timing configuration is permanently locked and cannot be reset by changing the DIP switch settings after 10 consecutive powe...

Страница 5: ...OFF 11 3 0 60 300 60 OFF ON OFF ON ON 12 3 45 60 300 60 OFF ON ON OFF OFF 13 3 0 90 360 60 OFF ON ON OFF ON 14 Cont 0 90 15 N A OFF ON ON ON OFF 15 Cont 30 90 15 N A OFF ON ON ON ON 16 1 0 4 0 0 ON OFF OFF OFF OFF 17 1 4 8 0 0 ON OFF OFF OFF ON 18 1 0 15 0 0 ON OFF OFF ON OFF 19 1 0 30 0 0 ON OFF OFF ON ON 20 1 4 30 0 0 ON OFF ON OFF OFF 21 1 15 30 0 0 ON OFF ON OFF ON 22 1 0 50 0 0 ON OFF ON ON O...

Страница 6: ... Lockout Flash Indication Error Type 1 blink No flame in trial time 100 Lockout 2 blinks Flame sense stuck 100 Lockout 3 blinks Pilot relay circuit 100 Lockout 4 blinks MV relay circuit 100 Lockout 5 blinks Rollout 100 Lockout 6 blinks Pressure switch 100 Lockout 7 blinks Repetitive flame loss 100 Lockout 8 or 9 blinks Internal control 100 Lockout on solid Line voltage Frequency Standby Note There...

Страница 7: ...k gap too wide Faulty control 4 Pilot Burner does not light during trial for ignition time Faulty valve wiring Bad Gas Valve Faulty Control 5 Burner lights but gas valve turns off after TFI Weak flame flame not in contact with the spark electrode of flame sensor Check that flame sensor tip is in the flame For proper sensing the rod tip must be 3 8 10mm to 1 2 13mm in the flame See figure 1 Dirty o...

Страница 8: ...ly Typical Pilot Only Flame Sense Current of 0 4 to 1 0 μAmp DC Figure 2 Microammeter Connection Important Preventative maintenance programs are an important part of maintaining optimum and safe function of you BASO Products For more maintenance information refer to the Setup and Adjustements sectin of the complete installation instructions Any attempt to repair this assembly voids the manufacture...

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