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Manual

AutoStream - Model HV

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Содержание Thiele Streamfeeder HV

Страница 1: ...Manual AutoStream Model HV ...

Страница 2: ...eserved No part of this publication may be reproduced photocopied stored on a retrieval system or transmitted without the express written consent of Thiele Technologies Inc Streamfeeder Thiele Technologies Inc Streamfeeder 103 Osborne Road Minneapolis MN 55432 3120 USA Tel 763 502 0000 Fax 763 502 0100 E Mail service streamfeeder com Web www streamfeeder com Printed in the USA ...

Страница 3: ...nts Before You Begin ii Specifications v Section 1 About the Machine 1 Section 2 Preparing for Operation 5 Section 3 Operation 15 Section 4 Inspection and Care 17 Section 5 Mechanical Components 19 Section 6 Electrical Diagrams 33 ...

Страница 4: ...recautions are not taken ELECTRICAL DANGER signifies an action or specific equipment area that can result in personal injury or death from an electrical haz ard if proper precautions are not taken TIP signifies information that is provided to help minimize problems in the installation or operation of the equipment NOTE provides useful additional information that the installer or operator should be...

Страница 5: ... action or spe cific equipment area that can result in serious injury or death if proper precautions are not taken Hazardous voltage Contact will cause electric shock or burn Turn off and lock out power before servicing Moving parts can crush and cut Keep guards in place Lock out power before servicing ...

Страница 6: ...h the highest quality materials However damage can occur if the system is not operated and cared for within design guidelines as recommended by Streamfeeder To insure proper machine operation make sure that all the safety de vices are installed properly and functioning Do not attempt to defeat a safety interlock or safety feature Equipment interior contains incoming 115VAC electrical power Bodily ...

Страница 7: ...in W x 5 in L 76 mm x 127 mm Min Max Product Thickness 003 in to 3125 in 076 mm 8 mm Feed Belt Speed 0 120 fpm 0 36 576 mm min Load Belt Speed 0 10 fpm 0 3 048 mm min Load Belt Capacity 300 lbs 136 kg Electrical Requirements 115vac 60Hz 7A Weight 225 lbs 102 kg Warranty One year limited Specifications ...

Страница 8: ... page 7 Docking Bracket Conveyor Side Guides Discharge Belt Discharge Side Guides Product Sensor refer to page 13 Separator Hold Down Rollers Incline Conveyor Belt Review the diagrams in this section to become familiar with names and locations of the parts and adjustments This will help to prepare you for initial setup Locking Casters Control Panel refer to page 3 ...

Страница 9: ...r belt moves the loaded product toward the separator gate Incline Conveyor Belt The incline conveyor belt lifts product from the horizontal conveyor and delivers it to the discharge belt Locking Casters Four locking casters keep the autoloader in place next to the feeder Separator The separator shingles the loaded product for its upward travel on the incline conveyor belt Control Panel The control...

Страница 10: ...3 AutoStream HV Manual Operator Station Control Panel Controls Overview Speed Start Jog Emergency Stop On Off Main Power Sensor Connector ...

Страница 11: ...ption Controls Feature Descriptions Speed Increases and decreases both belt speeds while maintaining the set ratio Start Jog Starts or jogs conveyor belts Emergency Stop Emergency stop cuts power to unit On Off Main Power Sensor Connector ...

Страница 12: ...isconnect the equipment from the power source Failure to do so can cause the risk of an unintentional start up and therefore exposure to moving parts which can cause serious injury Any attempt to make adjustments while the equipment is in operation could potentially damage to equipment or parts To prepare the autoloader for operation the follow ing setups should be made in order 1 Positioning with...

Страница 13: ...e height of the autoloader so the product being fed falls evenly and freely without skew into the feeder hopper Procedure 1 Swivel the hydraulic height adjustment handle out to the extended position 2 Turn the handle to raise or lower the autoloader to the desired height 3 Swivel the handle back into place 4 Position the side guides between the feeder side guides Swivel the height adjustment handl...

Страница 14: ...g the mounting holes onto the socket head cap screws on the inside of the mounting blocks 2 While holding the side guide in place adjust to the desired height above the belt and tighten the screws 3 The curved area of the side guide should fit closely to the discharge belt without making contact If the curved area does not fit well adjust the side guide assembly mounting block forward or back by l...

Страница 15: ...he side guides for width indepen dently adjust each side guide to within ap proximately 1 8 of the product positioned as it will be received from the incline conveyor belt The side guides should be equidistant from the center of the conveyor belt 7 Tighten the locking levers Horizontal lock levers Proper horizontal side guide adjustment ...

Страница 16: ...de of the discharge belt should slightly clear the wedge on the feeder Objective Properly connect the autoloader and feeder together using the adjustable docking bracket Procedure 1 Disassemble the feeder end of the docking bracket by loosening the socket head cap screws as shown 2 Place docking bracket over the frame of the feeder 3 Tighten the socket head cap screws to secure it in place 4 Lock ...

Страница 17: ...h conveyor side guide to a width greater than the product width and equal dis tance from the center point of the feeder 3 Place one piece of product on the conveyor in the desired feeding orientation The edges of the product should rest equally on both sides of the belt 4 Move each guide as close as possible to the sides of the product without causing binding curling of edges or resistance of move...

Страница 18: ...urning the adjustment knob Objective Adjust the separator for height and thickness of product Procedure 1 Loosen the locking levers on each side of the separator 2 Slide the separator up and down along the hold down frame to approximately above the height of the product as it is loaded on the hori zontal belt 3 Tighten the locking levers 4 If the shingling gate is not in the desired slot set to ac...

Страница 19: ...down rollers can be spaced as close as 3 inches along the hold down frame The ideal set up would use the least rollers necessary to manage the product Objective Set the spacing of the hold down rollers Procedure 1 For each hold down roller assembly loosen the shoulder head cap screw on each side 2 Move each hold down roller assembly to the desired position 3 Tighten the shoulder head cap screws Ad...

Страница 20: ...uct Objective Properly install and adjust the autoloader product sensor Procedure 1 Connect the sensor to the sensor output recep tacle on the external upper right side of the control box 2 Install the sensor mounting hardware onto the feeder 3 Direct the sensor at the stack of product in the feeder hopper and adjust to the desired height Attach to feeder and adjust height Sensor Connector ...

Страница 21: ...wdriver 2 Verify the circuit breaker is in the on posi tion 3 Close the control panel door relatch the slot ted screws and secure the door by turning the disconnect latch into the on position 4 Verify both power knobs on the control panel door are set to the off o position 5 Connect the power cord to a grounded 115VAC outlet Step 9 Test to Verify Proper Setup Review Perform a test to verify all of...

Страница 22: ...product about 1 8 clearance on each side 3 Load product into the hopper of the feeder Adjust the product sensor to a height just below the top of the stack of product Operational Sequence If sensor is not covered and the start button is pressed the autoloader will run until the sensor is satisfied After loading product it may be necessary to adjust the entire autoloader left or right up or down in...

Страница 23: ... Jog button should light up 2 Press the Start Jog button to activate the autoloader The autoloader will start stop as necessary to keep the hopper full of product 3 Adjust the speed knob as needed 4 To jog product press and hold the Start Jog button Ratio Setting 1 This setting is located inside of the control panel which can only be opened when the main power switch is in the off position 2 Ratio...

Страница 24: ...e equipment from the power source Failure to do so can cause the risk of an unintentional start up and therefore moving parts which can cause serious injury Any attempt to make adjustments while equipment is in operation could cause serious injury and potentially damage equipment or parts 4 Inspection and Care Check for Damaged Feed or Discharge Belts Check for visual signs of Stretching Replace a...

Страница 25: ...f and remove the power cord from the power source 2 Apply a small amount of isopropyl alcohol to a soft cloth 3 For belts use moderate pressure to wipe across one belt at a time while manually rotating it Repeat for several rotations of each belt 4 For o rings remove the gate assembly from the gate plate first and then wipe in each direction Cleaning Sensor Lenses 1 Turn the power knob to O off an...

Страница 26: ...19 AutoStream HV Manual 5 Mechanical Components ...

Страница 27: ...ESCRIPTION 1 1 901013 Autoloader LLFH 2 1 311 0330 Assy Autoloader Rail 3 1 311 0313 Assy Separator 4 4 311 0329 Assy Hold Down Wheel 5 1 311 0324 Assy Autoloader Product 6 1 311 0326 Assy Autoloader Sensor 7 1 311 0387 Assy Docking Brkt ASSEMBLIES ...

Страница 28: ...21 AutoStream HV Manual Autoloader Rail ASSEMBLY Assembly 311 0330 ...

Страница 29: ...PART NUMBER DESCRIPTION 1 2 901114 Rail Autoloader Hold Down 2 4 901115 Support Autoloader Rail 3 2 51277016 Bar Track Spacer 4 2 51277017 Bar Track 5 4 102688B07 SHCS 10 32 X 1 6 8 51208214 Nut T SltDrop 1 4 20 7 8 102689B07 SHCS 1 4 20 X 1 00 8 8 102634B02 FHCS 6 32NC X 0 38 ...

Страница 30: ...23 AutoStream HV Manual SEPARATOR ASSEMBLY Assembly 311 0313 ...

Страница 31: ...Knob 9 1 23500104 O Ring Standard 10 1 51277081 KNOB INSERT 11 1 901116 Support Adjustable 12 1 901100 Support Adjustable 13 1 51277082 Mounting Flange Knob 14 2 51632070 Igus Bearing 15 2 43555097 HANDEL 10 32 16 1 23500084 GATE ADJUSTMENT 17 1 44500060 SR 1250 Ruler Label 18 2 901107 Spring Separator 19 1 102733B12 SET SCREW 1 4 28 X 1 1 4 20 2 102688B07 SHCS 10 32 X 1 21 2 102688B08 SHCS 10 32 ...

Страница 32: ...25 AutoStream HV Manual HOLD DOWN WHEEL ASSEMBLY Assembly 311 0329 ...

Страница 33: ... Assembly 311 0329 ITEM QTY PART NUMBER DESCRIPTION 1 2 901168 Screw Shoulder 3 16 OD X 1 00 2 1 901117 Shaft Hold Down Ø 375 3 1 901118 Roller Autoloader 4 1 51460090 O ring Encoder 5 1 23500251 Bearing Oilit 3 8 x 1 2 x 3 8 6 2 104308B04 E CLIP 3 8 ...

Страница 34: ...27 AutoStream HV Manual AUTOLOADER PRODUCT ASSEMBLY Assembly 311 0324 ...

Страница 35: ...Right 2 1 901173 Guide Material Left 3 2 901177 Block Support Guide 4 2 901175 Block Material Guide 5 4 43555097 HANDEL 10 32 6 2 901176 Shaft Material Guide 7 4 23500251 Bearing Oilit 3 8 x 1 2 x 3 8 8 4 51208214 Nut T SltDrop 1 4 20 9 4 102688B04 SHCS 10 32 X 5 8 10 4 102688B02 SHCS 10 32 X 3 8 11 4 102689B05 SHCS 1 4 20 X 3 4 ...

Страница 36: ...29 AutoStream HV Manual AUTOLOADER SENSOR ASSEMBLY Assembly 311 0326 ...

Страница 37: ...Y Assembly 311 0326 ITEM QTY PART NUMBER DESCRIPTION 1 1 901207 Bar Sensor Mount 2 2 435SO270 Knob 1 2 Dia 8 W O Screw 3 1 611 0108 Harness Autoload 4 2 102685B03 SHCS 8 32 X 50 5 2 600624B07 MSSH 2 56UNC X 63 6 1 611 0109 Cable Extension Stack Sensor ...

Страница 38: ...31 AutoStream HV Manual DOCKING BRKT ASSEMBLY Assembly 311 0387 ...

Страница 39: ...01317 Block Docking 4 1 901195 Docking Bracket Latch 5 1 901318 Block Slide Rail 6 1 901319 Block U Channel 7 1 901291 Block U Channel Support 8 2 901292 Block Support 9 2 51208214 Nut T SltDrop 1 4 20 10 6 102689B07 SHCS 1 4 20 X 1 00 11 1 102688B07 SHCS 10 32 X 1 12 4 102733B11 SSSCPT 1 4 20 x 1 00 13 4 103241B01 FLAT WASHER 1 4 14 10 102689B06 SHCS 1 4 20 X 7 8 ...

Страница 40: ...33 AutoStream HV Manual 6 Electrical Diagrams ...

Страница 41: ...34 AutoStream HV Manual ...

Страница 42: ...35 AutoStream HV Manual ...

Страница 43: ...36 AutoStream HV Manual ...

Страница 44: ...37 AutoStream HV Manual ...

Страница 45: ......

Страница 46: ... 2009 Thiele Technologies Inc Streamfeeder Printed in the USA ...

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