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RDG603A13

– Issue 19

Page 73 of 97

Fuses & Relays:

The electrical system is fitted with three or four blade type fuses:

Engine Stop Control System Fuse

40amp

RDG3246

Control Panel Supply Fuse

15amp

RDG3245

Engine Start Control System Fuse

15amp

RDG3245

Glow Plug Fuse

40amp

RDG3246

Cold Start Relay

RDG5279

Starter Relay

RDG1396

Figure 40: Fuses & Relays

Engine Oil:

Engine Oil is available from your Shire Dealer in convenient 5 litre containers (Part Number

RDG6110).

Diesel Fuel Additive:

Diesel fuel additive is available from your Shire Dealer in a handy 500ml container (Part No

RDG80210219).

Содержание Shire 15 15 CB

Страница 1: ...ORIGINAL INSTRUCTION RDG603A13 Issue 19 CANAL WORK AND RIVER BOAT ENGINE MANUAL For the following engine models Shire 15 15 CB WB RB SHIRE 15 20 CB WB RB...

Страница 2: ...rt symbol appears throughout the manual It means attention be alert as your safety is involved Please read and follow the message that appears after the safety alert symbol NOTICE This indicates a sit...

Страница 3: ...serial number in the space provided above Please quote the engine identification number during any enquiry or when ordering spare parts Information about the engine serial number and its location on t...

Страница 4: ...pleasure Please read it carefully in conjunction with the PRM Gearbox Manual and familiarise yourself with the engine and its parts before operation The information and recommendations given in this m...

Страница 5: ...ler has completed the Boat Builder Section on the Service Record Card located at the back of this manual regarding hand over and commissioning of boat Failure to complete and return the registration f...

Страница 6: ...the Owner s Manual accident submersion improper installation proper installation specification and techniques are set forth in the Operations and First time running sections in this manual use of an a...

Страница 7: ...ire 15 15 River Boat 17 4 Shire 15 20 River Boat 18 5 Shire 15 15 Work Boat 19 6 Shire 15 20 Work Boat 20 SECTION 4 Control Panel 21 1 Basic Control Panel 21 2 Standard Control Panel 21 3 Deluxe Contr...

Страница 8: ...36 16 Calorifier 37 17 Control Cables 38 18 Domestic Battery Bank 39 19 Control Panel 40 20 Exhaust System Canal Boat 41 21 Exhaust System Work Boat River Boat 42 22 Hydraulic Drive Transmissions 44 2...

Страница 9: ...Impellor Change Work Boat River Boat 60 15 Engine Heat Exchanger Tube Stack Flushing 60 16 Winterization of Seawater Cooling System Work Boat River Boat 61 SECTION 8 Service Schedule 62 1 Specificatio...

Страница 10: ...ormity for Recreational Craft Propulsion Engines to the Directive No 2013 53 EU 74 2 Declaration of Incorporation of Partly Completed Machinery 75 SECTION 14 Lubricant Safety Data Sheets 79 1 Ground F...

Страница 11: ...y maintenance or repairs 2 Lifting DANGER CRUSH HAZARD NEVER STAND UNDER A HOISTED ENGINE IF THE HOIST MECHANISM FAILS THE ENGINE WILL FALL ON YOU CAUSING SERIOUS INJURY OR DEATH The Lifting points su...

Страница 12: ...ZARD WAIT UNTIL THE EXHAUST COOLS BEFORE YOU TOUCH IT Exhaust gases may have temperatures as high as 650 C and contain elements which are harmful if ingested It is therefore essential that exhaust sys...

Страница 13: ...away from the battery NO SMOKING Batteries contain sulphuric acid if splashed on skin or eyes flush well with water and seek medical advice Keep battery tops and battery compartment ventilated at all...

Страница 14: ...Boat Seawater Heat Exchanger cooled dry exhaust manifold with either a dry exhaust system same as a Canal Boat or water injected exhaust system Can also be used for sea going applications RB River Boa...

Страница 15: ...from front Figure 3 Shire 15 15 CB Right Side Viewed from rear Note There are a number of optional extras that may be fitted to an engine that are not shown here Description 1 Single Thermostat Housi...

Страница 16: ...e 5 Shire 15 20 CB Right Side Viewed from rear Note There are a number of optional extras that may be fitted to an engine that are not shown here Description 1 Single Thermostat Housing 2 50 Amp 12 Vo...

Страница 17: ...re 7 Shire 15 15 RB Right Side Viewed from rear Note There are a number of optional extras that may be fitted to an engine that are not shown here Description 1 Seawater Pump 2 50 Amp 12 Volt Alternat...

Страница 18: ...re 9 Shire 15 20 RB Right Side Viewed from rear Note There are a number of optional extras that may be fitted to an engine that are not shown here Description 1 Seawater Pump 2 50 Amp 12 Volt Alternat...

Страница 19: ...ire 15 15 WB Right Side Viewed from rear Note There are a number of optional extras that may be fitted to an engine that are not shown here Description 1 Coolant Heat Exchanger 2 50 Amp 12 Volt Altern...

Страница 20: ...ire 15 20 WB Right Side Viewed from rear Note There are a number of optional extras that may be fitted to an engine that are not shown here Description 1 Coolant Heat Exchanger 2 50 Amp 12 Volt Altern...

Страница 21: ...ure Warning Light 4 Oil Pressure Warning Light 5 50A Alternator Charge Warning Light 6 Glow Plug Light 7 Key Flap and Ignition Switch 12 Engine Stop Description 1 Tachometer Gauge 2 Hour Meter 3 Water...

Страница 22: ...15 15 WB RB Shire 15 20 WB RB Basic Control Panel Panel supplied as standard On certain engines a different control panel may be supplied as an option 5 Warning Light Procedure When the ignition is fi...

Страница 23: ...first turned on for 5 8 seconds to indicate the heating system is operational When the light goes out the engine can be started Whilst the control panel is in operation all the gauges are backlit Thi...

Страница 24: ...p the engine immediately Contact your local dealer Failure to stop the engine may result in permanent engine damage 5 50A Alternator Charge Warning Light This indicates that the alternator has stopped...

Страница 25: ...6 Overall Dimensions of the Basic Control Panel All Dimensions are in mm Figure 17 Basic Control Panel Dimensions 7 Overall Dimensions of the Standard Control Panel All Dimensions are in mm Figure 18...

Страница 26: ...RDG603A13 Issue 19 Page 26 of 97 8 Overall Dimensions of the Deluxe Control Panel All Dimensions are in mm Figure 19 Deluxe Control Panel Dimensions...

Страница 27: ...and forward to the bulkhead Webs or gussets must be welded in place midway to prevent flexing 3 Cooling System Canal Boats with Skin Tanks Ensure pipe work to and from the skin tanks is of sufficient...

Страница 28: ...aulic bow thruster is used Please refer to Section 5 Installation 22 Hydraulic Drive Transmission for further information 5 Engine Cooling Water Connections For Canal Boats These are on the Left hand...

Страница 29: ...NJURY TIGHTEN THE HEADER TANK CAP SECURELY AFTER BEING REMOVED STEAM CAN SPURT OUT DURING ENGINE OPERATION IF THE CAP IS LOOSE The pressurised header tank should be mounted higher than the level of th...

Страница 30: ...lt in excessive engine movement and premature mount failure If this is a problem put steel packing plates under the mounts Ensure that the engine has been installed for at least 24 hours before shaft...

Страница 31: ...RDG603A13 Issue 19 Page 31 of 97 Figure 22 Correct Anti Vibration Mount Installation...

Страница 32: ...of 97 Figure 23 Correct Anti Vibration Mount Installation Description 1 Normal mounting position 2 Alternative mounting position if engine compartment space is restricted Figure 24 Anti Vibration Mou...

Страница 33: ...fully flexible drive couplings should still have the engine and shaft alignment as close as possible A dummy shaft may be required for this purpose Some types of flexible shaft couplings require the...

Страница 34: ...cable to the 70A alternator B terminal see wiring diagram This ensures that the 50A alternator charges the start battery and the 70A alternator charges the domestic battery removing the requirement f...

Страница 35: ...engine to main supply and return lines to main fuel tank ensuring they are connected the correct way around The hose to the fuel pump is the inlet The engine hoses are supplied with 5 16 8mm OD metal...

Страница 36: ...water and 50 antifreeze Please make sure that the antifreeze used is suitable for the silicone hoses fitted to the engine Open the calorifier taps if fitted to fill the calorifier system and displace...

Страница 37: ...ensure air is removed and allow a 13mm 1 2 air gap in top of manifold to allow for expansion Note Water Tap CB WB engines only on side of engine must be opened to fill engine and must be closed to the...

Страница 38: ...st be incorporated in the calorifier hot water system outlet to lower the hot water temperature for domestic use 17 Control Cables Connect engine speed control cable With the engine off ensure that th...

Страница 39: ...l prematurely alternators that fail due to the battery bank being over the maximum recommended size will not be covered by warranty Higher output additional alternators or travel power kits are availa...

Страница 40: ...iring loom plug Turn ignition on do not start engine Press and hold black button on rear of tacho until H appears on the digital display at the bottom of the tacho on the front When pressing and holdi...

Страница 41: ...e of suitable exhaust grade between the engine and the silencer or hull outlet The outlet must be above the waterline at all times The exhaust fittings and silencer if fitted must not be smaller than...

Страница 42: ...r level a system such as a Lift Silencer with a siphon break system must be used to prevent sea water from flowing back down the exhaust and into the engine Lift Silencer The correct installation of t...

Страница 43: ...85 degrees centigrade Normally in a well designed system the temperature of the silencer should be between 50 70 degrees centigrade Such operation will result in longer exhaust life Connections to the...

Страница 44: ...ear the unit should have the small valve removed from the top and this should be thoroughly washed in warm soapy water to remove salt encrustation 2 On a pleasure vessel this should be done twice a ye...

Страница 45: ...separate water circulating pump will need to be fitted for a hydraulic drive transmission Hydraulic oil coolers should be installed after the engine not before Coolers that are installed before the e...

Страница 46: ...f coolant in header tank and correct ratio of antifreeze to water All air has been bled from skin tank calorifier and pipework Engine and gearbox oil levels are as specified Throttle and gear cables c...

Страница 47: ...n deluxe panel Note The engine water temperature overheat warning light will only come on for a brief period of time when the ignition is first turned on as a bulb check It will then only illuminate i...

Страница 48: ...Running diesel engines near there rated output maximum load regularly will disperse accumulated carbon and condensation enhancing engine life and reducing emissions Running the engine at or near maxim...

Страница 49: ...ystem is in top condition This should result in many years of smooth reliable operation without the cost and inconvenience of expensive breakdowns due to poor quality fuel It has also been found that...

Страница 50: ...sump Note Remember to refit the blanking plug afterwards Place a drip tray under the engine to catch the small amount of oil that will escape from the oil filter Using the strap type oil filter remova...

Страница 51: ...LASH AND BURN YOU Some engines will have a gearbox sump pump fitted To change the oil in this circumstance follow the same procedures as were outlined for changing the engine oil For engines without a...

Страница 52: ...g Drain Plug on Gearbox 4 Disposal of Oil and Related Items NOTICE ALWAYS BE ENVIRONMENTALLY RESPONSIBLE Please dispose of used oil and oil filters safely with due regard for the environment and take...

Страница 53: ...imary fuel filter water trap Loosen the drain screw located in the bottom of the fuel filter water trap Figure 33 Drain off any water Once the water has been drained retighten the drain screw It is un...

Страница 54: ...cedure Turn off the main boat fuel supply tap This is located on or near the fuel tank Place a small drip tray under the filter body Remove the fuel filter in the same way as the engine oil filter in...

Страница 55: ...fter the fuel filter has been purged of air close the bleed screw Undo ALL the injector pipe connections Crank the engine over with the starter motor When fuel can be seen stop cranking Tighten the in...

Страница 56: ...olant 50 clean tap water and 50 ethylene glycol based anti freeze through the expansion tank filler cap Do not use water only to top up as this weakens the coolant mix reducing the level of frost prot...

Страница 57: ...ORT OR TIE BACK REMOVE ALL JEWELLERY BEFORE COMMENCING WORK CHECK BEFORE STARTING THE ENGINE THAT ANY TOOLS OR RAGS USED DURING MAINTENANCE HAVE BEEN REMOVED FROM THE AREA Ensure the ignition key is r...

Страница 58: ...the top adjuster bolts and the lower mounting pivot nut and bolt Push the alternator towards the engine to loosen the belt Remove the belt Hold the belt in position over the top alternator pulley Rota...

Страница 59: ...r lubricants are available Then with the battery master switch turned off operate the key switch a couple of times This will ensure the lubricant works into the mechanism 13 Sacrificial Anode Change F...

Страница 60: ...For Work Boats When the engine is cold drain the water from the engine block Remove the hose from the tap and drain Drain water from the heat exchanger The drain plug is in the bottom of the heat exch...

Страница 61: ...sh between the tubes to remove any dirt of scum build up Inspect the tube stack and replace if damaged Clean out the manifold if required Reassemble and refit checking the end cap O rings are in good...

Страница 62: ...ons and Capacities Specification of Coolants and Lubricants to use Component Lubricant Engine SAE 10W 40 API Class CD Oil Coolant 50 Clean Water 50 Ethylene Glycol Antifreeze PRM 60 80 90 Gearbox ATF...

Страница 63: ...Hours As required Check hoses for damage or leaks Replace as necessary Key Switch Lubricate Every 150 hours OR 12 Months As per instructions in Section 7 Service Procedure Sea Water Pump Impellor WB R...

Страница 64: ...RDG603A13 Issue 19 Page 64 of 97 SECTION 9 Wiring Diagrams 1 Engine Wiring Diagram Shire 15 15 20 Figure 36 Shire 15 15 20 Wiring Diagram...

Страница 65: ...RDG603A13 Issue 19 Page 65 of 97 2 Basic Control Panel Wiring Diagram Figure 37 Basic Control Panel Wiring Diagram...

Страница 66: ...RDG603A13 Issue 19 Page 66 of 97 3 Standard Control Panel Wiring Diagram Figure 38 Standard Control Panel Wiring Diagram...

Страница 67: ...RDG603A13 Issue 19 Page 67 of 97 4 Deluxe Control Panel Wiring Diagram Additional Option SS1551 Figure 39 Deluxe Control Panel Wiring Diagram...

Страница 68: ...of Crankshaft Counter Clockwise View from Flywheel End Counter Clockwise View from Flywheel End Lubrication System Combination of Pressure and Splash Combination of Pressure and Splash Cooling System...

Страница 69: ...Flow at Idle 0 3 Litre Min 3 Dry Weight of Engine Data Dry Weight of Engine Including Gearbox Model Dry Weight kg Shire 15 15 142kg Shire 15 20 160kg The dry weights stated are for the standard engine...

Страница 70: ...399 enquiries tontomarine co uk Mobile Marine 01297 631821 mobilemarine btconnect com Darthaven Marina 01803 752242 admin darthaven co uk DORSET Purbeck Marine 01202 686592 purbeckmarine aol com Rob P...

Страница 71: ...ephen Goldsbrough Boats 01564 778210 andy sgboats com WILTSHIRE Foxhangers Marine 01380 828795 info foxhangers co uk WORCESTERSHIRE J L Pinder Son 01527 876438 sales jlpinderandsons co uk Starline Nar...

Страница 72: ...008 GB T12732 2008 GB T12732 2008 Air Filter Element 3011 T3 0004 3011 T3 0004 3011 T3 0004 Oil Filter 119305 35170 119305 35170 119305 35170 Sea Water Pump Impeller N A RDG010A3 RDG010A3 Sea Water Pu...

Страница 73: ...DG3245 3 Engine Start Control System Fuse 15amp RDG3245 4 Glow Plug Fuse 40amp RDG3246 5 Cold Start Relay RDG5279 6 Starter Relay RDG1396 Figure 40 Fuses Relays Engine Oil Engine Oil is available from...

Страница 74: ...20 CB RB WB 3M78 M78 HPiVS R1105 002 I 02 Essential Requirements Standards Other normative document method Technical file Specify in more detail Mandatory standard Annex 1 B Exhaust Emissions B 1 Eng...

Страница 75: ...he engines also comply with measures against the emission of gaseous and particulate pollutants from internal combustion engines to be installed in non road mobile machinery contained in the Directive...

Страница 76: ...and reliability of control systems Yes 3 No 3 3 The control systems are designed and constructed to withstand the intended operating stresses and external influences A fault in the hardware or softwar...

Страница 77: ...Risks of uncontrolled movements 1 4 REQUIRED CHARACTERISTICS OF GUARDS AND PROTECTIVE DEVICES 1 4 1 General requirements No No Guards to be specified and fitted by the boat builder installer 1 4 2 1...

Страница 78: ...e warning stickers are fitted on surfaces that may become hot during operation All other protection or warnings to be made by the boat builder installer 1 7 1 1 Information and information devices Yes...

Страница 79: ...Details of the supplier of the safety data sheet Supplier Morris Lubricants Castle Foregate Shrewsbury SY1 2EL 08 45 17 00 GMT T 44 0 1743 232200 F 44 0 1743 353584 sds morris lubricants co uk 1 4 Eme...

Страница 80: ...tion of first aid measures General information Get medical attention if any discomfort continues Inhalation If spray mist has been inhaled proceed as follows Move affected person to fresh air and keep...

Страница 81: ...tering drains sewers or watercourses The product is insoluble in water and will spread on the water surface 6 3 Methods and material for containment and cleaning up Methods for cleaning up Contain spi...

Страница 82: ...0 01 mg l Sediment Freshwater 132000 mg kg Sediment Marinewater 13200 mg kg Soil 263000 mg kg Fresh water 0 1 mg l Phenol dodecyl sulfurized carbonates calcium salts overbased DNEL Industry Dermal Sho...

Страница 83: ...be used if the airborne contamination exceeds the recommended occupational exposure limit Thermal hazards Not anticipated under normal conditions of use The product is combustible if heated excessive...

Страница 84: ...ames and other sources of ignition 10 5 Incompatible materials Materials to avoid Strong oxidising agents 10 6 Hazardous decomposition products Hazardous decomposition Oxides of carbon Oxides of nitro...

Страница 85: ...re may cause skin dryness or cracking Eye contact May cause temporary eye irritation Acute and chronic health Prolonged or repeated contact with used oil may cause serious skin diseases such as Hazard...

Страница 86: ...al hazards Environmentally hazardous substance marine pollutant 14 6 Special precautions for user Not applicable 14 7 Transport in bulk according to Annex II of MARPOL73 78 and the IBC Code Transport...

Страница 87: ...pt Korea KECI All the ingredients are listed or exempt China IECSC All the ingredients are listed or exempt Philippines PICCS All the ingredients are listed or exempt New Zealand NZIOC All the ingredi...

Страница 88: ...t Supplier Morris Lubricants Castle Foregate Shrewsbury SY1 2EL 08 45 17 00 GMT T 44 0 1743 232200 F 44 0 1743 353584 sds morris lubricants co uk 1 4 Emergency telephone number Emergency telephone 44...

Страница 89: ...any discomfort continues Inhalation If spray mist has been inhaled proceed as follows Move affected person to fresh air and keep warm and at rest in a position comfortable for breathing Get medical a...

Страница 90: ...tering drains sewers or watercourses The product is insoluble in water and will spread on the water surface 6 3 Methods and material for containment and cleaning up Methods for cleaning up Contain spi...

Страница 91: ...tection Eyewear complying with an approved standard should be worn if a risk assessment indicates eye contact is possible The following protection should be worn Chemical splash goggles or face shield...

Страница 92: ...sing properties The mixture itself has not been tested but none of the ingredient substances meet the criteria for classification as oxidising 9 2 Other information Volatile organic compound The produ...

Страница 93: ...ed to be carcinogenic under IARC All of the oils in this product have been demonstrated to contain less than 3 extractables by the IP346 test Reproductive toxicity Reproductive toxicity fertility No d...

Страница 94: ...ntial Bioaccumulative potential Bioaccumulation is unlikely to be significant because of the low water solubility of this product Partition coefficient Not determined log Kow 7 The above figure is typ...

Страница 95: ...09 No 716 EU legislation Dangerous Preparations Directive 1999 45 EC Dangerous Substances Directive 67 548 EEC Regulation EC No 1907 2006 of the European Parliament and of the Council of 18 December 2...

Страница 96: ...NOTE Lines within the margin indicate significant changes from the previous revision Issued by Regulatory Affairs Revision date 26 10 2015 Revision 2 SDS number 21439 Hazard statements in full H304 M...

Страница 97: ...ssion of Boat and Hand Over to Customer Refer to the Installation Check List Page in this Manual Date Signed Dealer Stamp Actual Hours Signed Dealer Stamp Actual Hours Signed Dealer Stamp Actual Hours...

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