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Baroness HMC156E, Руководство по эксплуатации для владельца

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21. Wiring diagram

Glow timer

Glow
timer

Glow relay

Control timer

Control timer

Safety relay

Safety

relay

Relay

N.C.Relay

N.C.

Relay

3

3

P

E

S

L

R

1

6

6

7

5

5

4

4

2

3

1

4

2

3

1

4

2

Solenoid valve

for raising/lowering

mower portion

Solenoid valve

for holding

mower portion

Solenoid valve
for fan rotation

changeover

Solenoid valve

for fan

actuation

-CAUTION-

Relay

1

2

4

3

5

6

4

3

1

2

4

3

(M6)

5

2

11

8

9

12

6

3

10

7

4

1

1

6

3

4

5

2

Red
(AV5)

Yellow
(AV5)

Yellow

(AV5)

Yellow (AV0.85)

Green and red
(AV1.25)

Yellow
 and red
(AV1.25)

Red and yellow

(AV2)

Red and yellow (AV2)

Red and yellow (AV0.85)

Blue and yellow
(AV0.85)

Yellow and black

(AV0.85)

Yellow

and blue
(AV0.85)

White and blue (AV0.85)

White

and black

(AV0.85)

Yellow and red (AV0.85)

Red and white (AV0.85)

Red and black (AV0.85)

Red (AV2)

Red (AV1.25)

Red (AV1.25)

Gray (AV1.25)

Red (AV2)

Red 

Red (AV5)

Red
(AV0.5)

Sky blue (AV0.5)

Red

Red (AV2)

Red (AV3)

Black (AV2)

Black
(AV1.25)

Black
(AV1.25)

Black (AV3)

Black (AV0.85)

Black
(AV0.85)

Black (AV0.85)

Black
(AV0.85)

Black

(AV1.25)

Black (AV30)

Black (AV30)

Black (AV5)

Black

(AV0.85)

Black
(AV0.85)

Pink (AV3)

Black (AV1.25)

Blue
(AV1.25)

Blue (AV5)

Blue
(AV1.25)

Green
(AV1.25)

Green
(AV1.25)

Green (AV5)

Blue (AV0.85)

Green (AV1.25)

Green (AV0.85)

Green (AV0.85)

Green (AV1.25)

Brown (AV1.25)

Blue (AV1.25)

Blue

(AV1.25)

Black (AV0.5)

Black (AV3)

Black

Green (AV0.5)

Brown (AV0.5)

Brown (AV0.85)

Brown (AV5)

Black (AV1.25)

Black (AV1.25)

Red (AV1.25)

Black (AV1.25)

Black and
white (AV0.5)

Black

Black
(AV2)

Black

White and red (AV2)

Red and white (AV0.85)

Blue and white

(AV0.85)

Red and white

(AV0.85)

White and red (AV1.25)

White (AV5)

White

Black and yellow (AV0.85)

White and yellow (AV0.85)

White and blue

(AV1.25)

Blue and white (AV1.25)

Yellow and red

(AV0.85)

Yellow and red

(AV0.85)

White and red
(AV2)

White and

red (AV2)

White (AV2)

White (AV0.85)

White (AV0.85)

White (AV2)

White

White (AV0.5)

White
(AV2)

White
(AV2)

White

Yellow
 and red
(AV1.25)

Yellow
 and black
(AV0.85)

Yellow and black (AV0.85)

Yellow and blue
(AV0.85)

Red
and blue
(AV2)

Orange (AV0.85)

Red (AV0.85)

Black (AV2)

Starter switch connection

OFF

1
2

B

M

S

G2

50A

50A

5A

5A

5A

5A

5A

5A

5A 20A 20A

5A

(M5)

(M5)

(M6)

(M4)

(M4)

B

S

M

G1

G2

4-pole ON-ON switch

2-pole ON-OFF-ON switch

*

(M6)

(M6)

(M6)

(M6)

2

*

*

1

*

(M6)

1

*

(M6)

1

*

(M6)

(M6)

1

*

1

*

(M6)

(M8)

(M6)

1

*

1

E

R

L

S

P

*

1

*

*

(M6)

(M6)

(M12)

(M4)

(M5)

T (M6)

B1 (M5)

M (M8)

(M6)

(M4)

(M5)

(M5)

(M8)

(M5)

1

*

1

P

P

B

R

L

R

L

*

1

*

*

(M6)

(M6)

(M6)

2

*

1

1

2

3

3

4

7

5

6

2

1

4

*

*

Inclination
sensor

Electric
cylinder

Horizontal

controller

box

Fan control

unit

Safety
switch

Tank

unit

Fuel

gauge

E

-

+

E

B

S

Water

temperat ure

gauge

(Flat connector)

(Flat connector)

(Flat connector)

Alarm

buzzer

Fuel

pump

Thermo

switch

Thermo

switch

Emergency

switch

Brake

release

solenoid

Oil

pressure

lamp

Oil

pressure

switch

The wires with the same numberd    mark are connected to one wire inside
the wiring system.
The single wires with    mark without number and the wires connecting the
wires of the same numberd    mark are connected to a grounding wire at the
back of the electric equipment box.

Starter

12V 80Ah/20HR

95D31R battery

Blue (AV5)

Blue

Engine

Solenoid

Glow plug

Glow
lamp

Charge

lamp

Alternator

Содержание HMC156E

Страница 1: ...Hammer Knife Mower Serial No 10101 Owner s operating manual Read this manual and the owner s manual for the engine before using the machine Required reading Original lnstructions Ver 1 2...

Страница 2: ...nt 14 1 Knife 14 2 Hydraulic pump 14 3 List of the place using belts 15 Crawler 15 1 Crawler tension 15 2 Installation removal of crawler 15 3 Prevention of crawler tearing loose 15 4 Greasing the cra...

Страница 3: ...ntain your machine to bring out the best in the machine and for safe operation Keep this manual near the machine for future reference to confirm unclear points as necessary Greeting The type of the ma...

Страница 4: ...fore using always visually inspect to see that the blades blade bolts and cutting assembly are not worn or damaged Replace worn or damaged blades and bolts in sets to preserve balance Never allow chil...

Страница 5: ...a running board select one with sufficient strength length and width and that will not cause the machine to slip Close the fuel valve before transporting the machine Use care when approaching blind co...

Страница 6: ...nectors in the hydraulic system are properly tightened Before applying hydraulic pressure check the connections of the hydraulic pressure lines and the condition of the hoses When checking the hydraul...

Страница 7: ...5 15 11 12 13 18 16 17 14 19 20 2 1 3 4 5 6 7 8 9 10 8 2 1 3 4 6 7 5 Location of labels Decals are indicated with for warning and for instruction...

Страница 8: ...e K4205001550 Decal caution fire Pay attention to fire Read the Owner s Operating Manual K4205001540 Decal caution for high temperature High temperature Do not touch Otherwise you will be burned K4209...

Страница 9: ...m or body completely before using the machine Be careful of rotating parts 1 3 Do not touch the cover or muffler during operation or right after the machine stops otherwise a skin burn may result Be c...

Страница 10: ...ot to injure people animals crops buildings automobiles and so on Check the operating place 2 3 Do not operate the machine with mown grass dust etc accumulated in the cover V belt or around the engine...

Страница 11: ...tiscattering chain can not prevent all the objects from scattering Even when installing these equipments always exercise due care for surrounding area especially for forward during operation Protectio...

Страница 12: ...knives are attached to move freely and the structer lessens impact of stones and other obstacles when they hit against the hammer knives hardly causing damage to the hammer knives The hammer knife is...

Страница 13: ...e 2000 14 EC This machine was confirmed to transmit a maximum vibration level of 4 50 m s2 to hands and arms by measuring identical machines in accordance with the procedure specified in ISO5349 1 200...

Страница 14: ...n Manual For details on handling the battery please refer to the separate Battery Instruction Manual Be careful not to let your skin eyes or clothes etc come into contact with battery fluid electrolyt...

Страница 15: ...e inlet outlet of the wire and the joint of each part to prevent rusting Supply grease to the grease nipple every 50 hours 6 5 Lubrication of friction surface of each part 50h Crawler 26 places Fulcru...

Страница 16: ...t 16 160 36 360 72 720 120 1200 Bolts are used for each part After initial use of the machine the bolts and nuts may get loose Tighten loose bolts and nuts 7 Tightening each part 8 Engine starting seq...

Страница 17: ...Adjust the mowing height appropriately Adjust the mower unit lowering speed with the valve unit which will be seen at the back of the fuel filler port when the right side cover is opened 9 4 Mowing h...

Страница 18: ...tand on the step for starting the machine Prohibition of traveling and or operating the machine with the step in the stored position The steel mesh is used on the standing surface of the step for anti...

Страница 19: ...unting hitch section by 11 mounting pin 32 and the nut with disc washer and the knife can be removed easily Attach the mounting pin in the same direction as before The knife shaft assy is balanced whe...

Страница 20: ...abrasion Replacement Mounting pin Looseness Tightening 1 Wrong direction Attach correctly Mounting hitch Curved or open Correction or repair by specialist 2 Breakage or uneven abrasion Repair by spec...

Страница 21: ...achine upward gradually from the bottom of the slope along the contour line Release the traveling lever and the lever will be set in the neutral position stopping the machine For safety stop the machi...

Страница 22: ...to contact your body or the machine If the electrolyte adheres to your body or the machine wash it off with water immediately Especially when it enters your eyes or you swallow it by mistake see a do...

Страница 23: ...protection plate Greasing each section Looseness of screw in each section Accumulation of dust Visible damage Initial After 10 hr Hydraulic motor oil Initial After 50 hr Before use 10hrs every 50hrs...

Страница 24: ...belt W4SB58 P bearing 6308LLU B2V pulley 25175F K 8 0 3 0 0 0 0 0 2 0 K 0 6 1 2 0 6 2 0 4 0 K 2 3 7 1 4 0 0 6 4 0 K 2 4 2 3 0 0 0 0 8 D H M C 1 5 6 0 1 0 0 1 Z D K 2 3 7 1 4 0 0 7 3 0 K 2 4 2 4 0 0 0...

Страница 25: ...t the crawler is not slackened and the crawler tension is adjusted appropriately before operation 16 Adjustment of traveling section Conduct the following work before adjusting the traveling section R...

Страница 26: ...al positions of both bases are determined stop the engine and tighten the mounting bolts Start the engine again to check that the sprocket crawler will not rotate Pump Mounting bolt Left neutral lever...

Страница 27: ...h new ones every 200 hours d Keep a pre cleaner attached to the suction port of the air cleaner at all times during operation Be sure to clean the dust cup before operation e Mix antiseptics long life...

Страница 28: ...mower unit Pull out 6 clip pin and remove the lock pin Set the cylinder single double acting changeover switch in the double acting position and lower the attachment mounting base After confirming tha...

Страница 29: ...linder single double acting changeover switch in the single acting position and change it to the double acting position before installing or removing the mower unit Operation with the changeover switc...

Страница 30: ...5 Black Black AV2 Black White and red AV2 Red and white AV0 85 Blue and white AV0 85 Red and white AV0 85 White and red AV1 25 White AV5 White Black and yellow AV0 85 White and yellow AV0 85 White an...

Страница 31: ...P08 Eng 166 166 VPF 06 KP1009 Hydraulic tank 10 m CV 00630 50 00 Mower unit up down 45 70 250 double actingX2 PF PF T3 T1 E A B C D T1 Refer to Valve module T1 S B2 B1 IN P1 P2 P2 T2 T2 P1 P2 T1 P1 P3...

Страница 32: ...t valve Solenoid poppet valve Solenoid valve Solenoid valve Solenoid valve Name for holding mower portion for adjusting lowering speed Unload for emergency for cooling fan rotation changeover for rais...

Страница 33: ...aning or change Refer to the engine operation manual Change fuses Charge or replace the battery Connect the wire again Change the relay Supply fuel Change filters Clean or change the element Clean the...

Страница 34: ...heck the wiring Replacement of fuel pump Replacement of filter Failure of control timer Failure of oil pressure switch Failure of alternator Is the fuel pump operating The engine starts but it stops I...

Страница 35: ...of brake release solenoid valve Failure of traveling motor Change oil Engine maintenance Resetting replacement Change filter Failure of hydraulic pump Failure of high pressure relief valve Failure of...

Страница 36: ...id valve Failure of hydraulic cylinder Failure of flow dividing valve YES NO YES YES NO NO The mower unit rises but it does not lower Are respective connections of wiring normal Is the mowing height a...

Страница 37: ...g the knife balance Replacement of switch Cleaning Removal cleaning Replacement of knife blade Damage of knife mounting hitch Damage of balance weight Distortion of knife shaft Failure of flow dividin...

Страница 38: ...clamp Cylinder mounting shaft Step mounting base shaft ass y Changeover switch wiring Cleaning Inspection of hydraulic and electrical pages Failure of engine Failure of pump Failure of water temperate...

Страница 39: ...ness Hydraulic oil filter Tightening of hydraulic hose joint Traveling motor gear oil quantity cleanliness Battery qty of electrolyte connection Operation of operation levers Neutral position Operatio...

Страница 40: ...HMC156E UM GBZ 12H 00 S K Tel 0533 84 1390 Fax 0533 89 3623 Head Office 1 26 Miyuki cho Toyokawa Aichi Pref 442 8530 Japan...

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