7
TROUBLE SHOOTING
CAUTION !
Always disconnect the pump from the electrical power source before handling.
If the system fails to operate properly, carefully read instructions and perform maintenance recommendations.
If operating problems persist, the following chart may be of assistance in identifying and correcting them:
MATCH “CAUSE” NUMBER WITH CORRELATING “CORRECTION” NUMBER
.
NOTE:
Not all problems and corrections will apply to each pump model.
PROBLEM
CAUSE
CORRECTION
Pump will not run
1.
Poor electrical connection, blown fuse,
tripped breaker or other interruption of power,
improper power supply.
2.
Motor or switch inoperative (to isolate
cause, go to manual operation of pump).
2a.
Float movement restricted.
2b.
Switch will not activate pump or is defective.
2c.
Defective motor
3.
Insufficient liquid level.
1. Check all electrical connections for
security. Have electrician measure current
in motor leads, if current is within ±20%
of locked rotor Amps, impeller is probably
locked. If current is 0, overload may be
tripped. Remove power, allow pump to cool,
then recheck current.
2a. Reposition pump or clean basin as
required to provide adequate clearance for
float.
2b. Disconnect level control. Set ohmmeter
for a low range, such as 100 ohms full scale
and connect to level control leads. Actuate
level control manually and check to see that
ohmmeter shows zero ohms for closed switch
and full scale for open switch. (Float Switch).
2c. Check winding insulation (Megger Test)
and winding resistance. If check is outside
of range, dry and recheck. If still defective,
replace per service instructions.
3. Make sure liquid level is at least equal to
suggested turn-on point.
4. Recheck all sizing calculations to
determine proper pump size.
5. Check discharge line for restrictions,
including ice if line passes through or into
cold areas.
6. Remove and examine check valve for
proper installation and freedom of operation.
7. Open valve.
8. Check impeller for freedom of operation,
security and condition. Clean impeller and
inlet of any obstruction.
9. Loosen union slightly to allow trapped air
to escape.Verify that turn-off level of switch
is set so that the suction is always flooded.
Clean vent hole.
10. Check rotation. If power supply is three
phase, reverse any two of three power supply
leads to ensure proper impeller rotation..
11. Repair fixtures as required to eliminate
leakage.
12. Check pump temperature limits & fluid
temperature.
13. Replace portion of discharge pipe with
flexible connector.
14. Turn to automatic position.
15. Check for leaks around basin inlet and
outlets.
Pump will not turn off
2a. Float movement restricted.
2b. Switch will not activate pump or is defective.
4. Excessive inflow or pump not properly sized
for application.
9. Pump may be airlocked
14. H-O-A switch on panel is in “HAND” position
Pump hums but does not run
1. Incorrect voltage
8. Impeller jammed or loose on shaft, worn or
damaged, impeller cavity or inlet plugged.
Pump delivers insufficient capacity
1. Incorrect voltage.
4. Excessive inflow or pump not properly sized
for application.
5. Discharge restricted.
6. Check valve stuck closed or installed backwards.
7. Shut-off valve closed.
8. Impeller jammed or loose on shaft, worn or
damaged, impeller cavity or inlet plugged.
9. Pump may be airlocked.
10. Pump running backwards
Pump cycles too frequently or runs
periodically when fixtures are not in use
6. Check valve stuck closed or installed
backwards.
11. Fixtures are leaking.
15. Ground water entering basin.
Pump shuts off and turns on indepen-
dent of switch, (trips thermal overload
protector).
CAUTION!
Pump may start
unexpectedly. Disconnect power supply.
1. Incorrect voltage.
4. Excessive inflow or pump not properly sized
for application.
8. Impeller jammed, loose on shaft, worn or
damaged, impeller cavity or inlet plugged.
12. Excessive water temperature.
(internal protection only)
Pump operates noisily or vibrates
excessively
2c. Worn bearings, motor shaft bent.
8. Debris in impeller cavity or broken impeller
10. Pump running backwards
13. Piping attachments to buiding structure too
rigid or too loose.
