Barnes 3SE3054DS Скачать руководство пользователя страница 5

5

SECTION B: GENERAL INFORMATION

B-1) To the Purchaser:

 

Congratulations! You are the owner of one of the 

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 nest pumps 

on the market today. CP&S pumps are products engineered 
and manufactured of high quality components. Over one 
hundred years of pump building experience along with a 
continuing quality assurance program combine to produce a 
pump which will stand up to the toughest applications. This 
manual will provide helpful information concerning installation, 
maintenance, and proper service guidelines.

B-2) Receiving:

 

Upon receiving the pump, it should be inspected for damage 
or shortages. If damage has occurred, 

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 le a claim immediately 

with the company that delivered the pump. If the manual 
is removed from the packaging, do not lose or misplace.

B-3) Storage:
Short Term-

 CP&S Pumps are manufactured for ef

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 cient 

performance following short inoperative periods in storage. 
For best results, pumps can be retained in storage, as factory 
assembled, in a dry atmosphere with constant temperatures 
for up to six (6) months. 

Long Term-

 Any length of time exceeding six (6) months, but 

not more than twenty-four (24) months. The unit should be 
stored in a temperature controlled area, a roofed over walled 
enclosure that provides protection from the elements (rain, 
snow, wind-blown dust, etc.), and whose temperature can be 
maintained b40°F and +120°F. (4.4 - 49°C). 

Pump should be stored in its original shipping container. 
On initial start up, rotate impeller by hand to assure seal 
and impeller rotate freely. If it is required that the pump 
be installed and tested before the long term storage 
begins, such installation will be allowed provided:

1.)  The pump is not installed under water for more than
 

one (1) month.

2.)  Immediately upon satisfactory completion of the test,
 

the pump is removed, thoroughly dried, repacked in the

 

original shipping container, and placed in a temperature

 

controlled storage area.

B-4) Service Centers:

 

For the location of the nearest CP&S Service Center, check 
your CP&S representative or Crane Pumps & Systems, Inc., 
Service Department in Piqua, Ohio, telephone (937) 778-8947 
or Crane Pumps & Systems Canada, in Brampton, Ontario, 
(905) 457-6223.

SECTION C: INSTALLATION

C-1) Location:

These pumping units are self-contained and are 
recommended for use in a sump, lift station or basin. The 
sump, lift station or basin shall be vented in accordance 
with local plumbing codes. This pump is designed to pump 
sewage, ef

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 uent, or other nonexplosive or noncorrosive 

wastewater. and shall 

NOT

 be installed in locations classi

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 ed 

as Class I Division 1 hazardous in accordance with the 
National Electrical Code (NEC), ANSI/NFPA 70 or The 
Canadian Electrical Code. Never install the pump in a trench, 
ditch or hole with a dirt bottom; the legs will sink into the dirt 
and the suction will become plugged. 

C-1.1) Submergence:

It is recommended that the pump be operated in the 
submerged condition and the sump liquid level should never 
be less than dimension “A” in Figure 1.

C-2) Discharge:

Discharge piping should be as short as possible. Both a 
check valve and a shut-off valve are recommended for each 
pump being used. The check valve is used to prevent back-

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 ow into the sump. Excessive back

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 ow can cause 

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 ooding 

and/or damage to the pump. The shut-off valve is used to 
stop system 

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 ow during pump or check valve servicing.

CP&S Pumps supplies a breakaway 

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 tting discharge system 

designed to allow the submersible wastewater pump to be 
installed or removed without requiring personnel to enter the 
wet well.

Place the Break Away Fitting (BAF) in position. Temporarily 
secure the guide rails in the upper mounting brackets and 
locate the base on the bottom of the wet well. Level the base 
with grout and/or shims. Install the intermediate support 
brackets, if required. Make sure the rails are in a true vertical 
position so the pump will clear the access opening and 
will slide freely down the rails into place on the discharge 
stationary 

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 tting. Once the rails are in proper alignment, bolt 

the base into the 

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 oor of the station and connect the discharge 

pipe to the elbow.

Connect the movable portion and other supplied 

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 ttings of the 

BAF onto the pump and lower into wet well. See the Break 
Away Fitting manual for more information.

C-3) Liquid Level Controls:

The level controls are to be supported by a mounting bracket 
that is attached to the sump wall, cover or junction box. Cord 
grips are used to hold the cords in place on the mounting 
bracket. The control level can be changed by loosening 
the grip and adjusting the cord length as per the plans and 
speci

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 cations. Be certain that the level controls cannot hang up 

or foul in it’s swing and that the pump is completely submerged 
when the level control is in the “Off” mode.

A = 10.00"

(254)

BOTTOM OF FEET

MINIMUM

SUBMERGENCE

LEVEL

RECOMMENDED

SUBMERGENCE

LEVEL

FIGURE 1

Содержание 3SE3054DS

Страница 1: ...stant product improvement program product changes may occur As such Crane Pumps Systems reserves the right to change product without prior written notification 420 Third Street 83 West Drive Brampton Piqua Ohio 45356 Ontario Canada L6T 2J6 Phone 937 778 8947 Phone 905 457 6223 Fax 937 773 7157 Fax 905 457 2650 www cranepumps com Form No 133408 Rev E Series 3SE DS 3HP 1750RPM 60Hz Double Seal Manua...

Страница 2: ...14 EXPLODED VIEW 3SE DS 1750RPM Fig 13 15 PARTS LIST 3SE DS 1750RPM 16 17 WARRANTY 18 WARRANTY REGISTRATION 19 RETURNED GOODS POLICY 19 SPECIAL TOOLS AND EQUIPMENT INSULATION TESTER MEGGER DIELECTRIC TESTER SEAL TOOL KIT see parts list PRESSURE GAUGE KIT see parts list Other brand and product names are trademarks or registered trademarks of their respective holders Barnes is a registered trademark...

Страница 3: ...OT insert fingers in pump with power connected Always wear eye protection when working on pumps Make sure lifting handles are securely fastened each time before lifting DO NOT operate pump without safety devices in place Always replace safety devices that have been removed during service or repair Secure the pump in its operating position so it can not tip over fall or slide DO NOT exceed manufact...

Страница 4: ...p out vanes on Back side Dynamically balanced ISO G6 3 Material Cast Iron Class 30 SHAFT 416 Stainless Steel SQUARE RINGS Buna N HARDWARE 300 Series Stainless Steel PAINT Air dry enamel top coat SEAL Design Double Mechanical in oil filled pressure equalized reservoir Material Rotating Faces Carbon Stationary Faces Ceramic Elastomer Buna N Hardware 300 series stainless steel CORD ENTRY 30 Ft 9 1m C...

Страница 5: ... basin shall be vented in accordance with local plumbing codes This pump is designed to pump sewage effluent or other nonexplosive or noncorrosive wastewater and shall NOT be installed in locations classified as Class I Division 1 hazardous in accordance with the National Electrical Code NEC ANSI NFPA 70 or The Canadian Electrical Code Never install the pump in a trench ditch or hole with a dirt b...

Страница 6: ... which will detect any moisture present It is recommended that this detector be connected in series to an alarm device or the motor starter coil to alert the operator that a moisture detect has occurred In the event of a moisture detect check the individual moisture sensor probe leads for continuity resistance no moisture and the junction box control box for moisture content The above situations m...

Страница 7: ...r wear or leakage and repair as required per section F 4 SECTION F SERVICE AND REPAIR NOTE All item numbers in refer to Figures 12 13 F 1 Lubrication Anytime the pump is removed from operation the cooling oil in the motor housing 2 must be checked visually for oil level and contamination F 1 1 Checking Oil Motor Housing To check oil set unit upright Remove pipe plug 5 from motor housing 2 With a f...

Страница 8: ...ller is keyed onto the shaft with a square key 32 and to remove pull impeller straight off the shaft using a wheel puller if required Before reinstalling check the motor shaft and impeller bore for damage F 2 2 Reassembly To install impeller 27 apply a thin film of oil to motor shaft and slide impeller straight onto shaft keeping lined up Drive key 32 into keyway Locate washer 22 thread locking co...

Страница 9: ...horoughly Apply adhesive compound to the shaft and press bearing 39 on the motor shaft position squarely onto the shaft applying force to the inner race of the bearing only until bearing seats against the retaining ring 29 Moisture Sensors If pump is equipped with moisture sensors reassemble by applying thread compound to threads on electrodes 17 and install in bearing bracket 20 Connect wire asse...

Страница 10: ...g 51 into groove in cord entry bore of motor housing 2 Repeat terminal block installation for sensor cord if equipped F 3 4 Cord Assemblies Power Sensor Cords Refill the cooling oil as outlined in paragraph F 1 4 Make wire connections as outlined in paragraph F 3 3 Insert female end of cord plug into housing bore aligning timing mark with hole in terminal blocks 21 26 see Figure 6 Compress cord pl...

Страница 11: ...lace on rotating member 38E making sure it is seated in retainer and not cocked or resting on bellows tail Re oil shaft and lightly oil inner surface of outboard rotating member 38B With tail section toward bearing bracket 20 slide rotating member 38B over bullet onto shaft with seal pusher until retainer engages spring 38C and spring is compressed slightly Make sure spring 38C is properly engaged...

Страница 12: ...12 FIGURE 11 ...

Страница 13: ...urity and condition Clean impeller and inlet of any obstruction 9 Loosen union slightly to allow trapped air to escape Verify that turn off level of switch is set so that the suction is always flooded Clean vent hole 10 Check rotation If power supply is three phase reverse any two of three power supply leads to ensure proper impeller rotation 11 Repair fixtures as required to eliminate leakage 12 ...

Страница 14: ...14 3SE DS 1750RPM FIGURE 12 51 8 14 10 1 2 15 17 45 27 38 37 24 31 20 39 29 34 26 22 3 9 43 44 33 46 40 41 35 36 49 13 28 OIL LEVEL 42 25 32 30 48 47 ...

Страница 15: ...15 25 36 40 33 22 27 23 41 35 24 31 37 44 43 36 38 42 5 45 30 17 20 13 15 28 39 29 32 1 50 49 3 14 34 2 18 19 5 7 4 6 26 21 8 51 9 10 4 6 47 47 47 47 46 47 48 48 FIGURE 13 3SE DS 1750RPM ...

Страница 16: ...il Motor Housing 40 oz 029034 Oil Seal Cavity 13 2 038156 Machine Screw 6 32 x 3 8 LG ZP 14 1 133495 Capacitor Bracket 1 Phase ONLY 15 1 133403A Moisture Sensor Wire Red 1 133403B Moisture Sensor Wire Orange 16 3 105149A Jumper Wire 230V 3 Phase 17 2 066843 Moisture Electrode 18 4 20 14 1 3 8 Lock washer SS 19 4 15 23 1 3 8 16 Hex Nut SS 20 1 065892 Bearing Bracket CI 21 1 See Table 2 Sensor Cord ...

Страница 17: ...0 LG SS 44 4 20 13 1 1 4 Lock washer SS 45 2 039934 Cap Plug 46 A R Loctite RC603 Green 47 A R Loctite 242 41 Blue 48 A R Loctite 567 White Pipe Sealant 49 2 016660 Self Tap Screw 8 32 x 38 LG SS 50 2 625 02117 Fiberglass Sleeve 230V 1 Phase 460 575V 3 Phase 3 625 02117 Fiberglass Sleeve 230V 3 Phase 51 2 105197 Retaining Ring 1 111909 Jumper Wire TABLE 2 POWER AND SENSOR CORD SETS MODEL NUMBER 30...

Страница 18: ... PXVW EH VLJQHG E RXU DXWKRUL HG UHSUHVHQWDWLYH XH WR LQDFFXUDFLHV LQ HOG WHVWLQJ LI D FRQÀ LFW DULVHV EHWZHHQ WKH UHVXOWV RI HOG WHVWLQJ FRQGXFWHG E RU IRU XVHU DQG ODERUDWRU WHVWV FRUUHFWHG IRU HOG SHUIRUPDQFH WKH ODWWHU VKDOO FRQWURO 5 200 1 7 216 25 63 33 7 216 25 7 26 5 68 7 1 520 6 67 06 1 6 6 1 9 8 7 216 21 8 7 6 21 285 67 9 3 5 1 1 38 6 1 8675 1 250 7 21 68 5 200 1 7 216 2 127 2167 787 55 ...

Страница 19: ...ent To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material All Applicable Laws And Regulations Shall Apply IMPORTANT WARRANTY REGISTRATION Your product is covered by the enclosed Warranty To complete the Warranty Registration Form go to http www cranepumps com ProductRegistration If you have a claim under the provision of the warranty contact your local Crane Pump...

Страница 20: ...20 Notes ...

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