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Instruction, Use and Maintenance Manual

EN-IST-BBZP-0418

5. WELDING THE VALVE BODY ONTO PIPING:

Remove the body from the rest of the valve before proceeding with
welding operations. Please refer to the following pages in this manual.

CAUTION!

Hand crushing hazard. During operation there is a risk of crushing
inside the valve body in the area between the actuator and the valve
body.

6. MINIMUM MAINTENANCE CLEARANCES:

Make sure there is enough room around the valve for it to be
disassembled (with the control unit installed).

BBZP-BBZM - BBYP - BBZT - BBZR

A (mm)

B (mm)

C (mm)

10-25

240

32-40

265

255

280

270

290

285

300

100

325

315

125

410

400

150

440

425

CAUTION!

Bardiani Valvole S.p.A. declines all liability for any damage to things
and/or injuries to persons caused by any failure to correctly follow the
installation procedures.

Содержание BBZP

Страница 1: ...ntenance Manual SINGLE SEAT VALVE Bardiani Valvole S p A via G di Vittorio 50 52 43045 Fornovo di Taro PR Italy tel 39 0525 Fax 0525 3408 bardiani bardiani com www bardiani com EN IST BBZP 0418 BBZP B...

Страница 2: ...BBYR BBYT 36 A Assembly of the BBZP BBZR BBZT BBYP BBYR BBYT 42 B Assembly of the BBZP P7 LL 46 15 Pneumatic Valves BBZP BBZR BBZT BBYP BBYR BBYT Diverters 50 16 Disassembly of the BBZP BBZR BBZT BBYP...

Страница 3: ...2D diagram BBZP Diverter 103 31 Diagram BBZP M8 LLL Diverter 104 32 Diagram BBZP M9 LLL Diverter 105 33 2D diagram BBZR Diverter 106 34 2D diagram BBZT Diverter 107 35 2D diagram BBYP Diverter 108 36...

Страница 4: ...pdate at any time and with no obligation to notify so in writing the data and or information relevant to the use of the valves described in this Instruction Use and Maintenance Manual A constantly upd...

Страница 5: ...NING Risk of explosions Take Care risk of explosions MANDATORY SIGNS FOR THE OPERATOR IN CHARGE OF ASSEMBLY DISASSEMBLY Pictogram Description Notes OBLIGATION General Special instructions must be foll...

Страница 6: ...operations particularly when dismantling parts SUITABLE CLOTHING Suitable clothing such as overalls It is strictly prohibited to wear clothes with large flapping sleeves and or other loose items whic...

Страница 7: ...NECTION Electrical disconnection from the control unit consult the relative instruction manual PNEUMATIC CONNECTION Connection of the air to the valve PNEUMATIC DISCONNECTION Disconnection of the air...

Страница 8: ...e valve where there is a risk of explosion and or fire unless envisaged by the manufacturer if the valves are certified in accordance with Directive 2014 34 EU please refer to the ATEX Manual integrat...

Страница 9: ...rical supply See Giotto Top GASKET MATERIALS COMPATIBILITY Product EPDM FKM HNBR MVQ Temperature applications with air 10 to 140 C 10 to 200 C 10 to 130 C 70 to 230 C Caustic soda 2 60 C 30 C To be ch...

Страница 10: ...ort and that it corresponds with the order Check the inside of the valve 2 UNPACKING The valve packaging is made up of cardboard wood and plastic The valve is mainly made up of metal materials The gas...

Страница 11: ...ed on the size there are two different lifting procedures CAUTION Before lifting the valve make sure there are no disassembled or separate valve parts which could fall off causing injury to persons an...

Страница 12: ...heck the power supply to the control unit is correct consult the relative instruction manual A Upward movement of the valve member B Downward movement of the valve member In single acting valves there...

Страница 13: ...NS CONNECTORS If the valve is fitted with connectors you may proceed with installation Correctly insert the gaskets and tighten the connectors Valve 3LL Valve P7 LL Valve M8 LL Valve M9 LLL CAUTION Ba...

Страница 14: ...between the actuator and the valve body 6 MINIMUM MAINTENANCE CLEARANCES Make sure there is enough room around the valve for it to be disassembled with the control unit installed BBZP BBZM BBYP BBZT B...

Страница 15: ...of the valve member B Downward movement of the valve member In single acting valves there is only one of the aforementioned commands CAUTION Hand crushing hazard During operation there is a risk of c...

Страница 16: ...ggressive fluids Modify the operating conditions Too many commands active Difficulty opening and closing Difficulty opening and closing Incorrect type of elastomer used for the gaskets Replace with a...

Страница 17: ...CAUTION Burns hazard The valves and piping may be very hot Wear protective gloves WARNING After installing a new or serviced valve perform an internal washing cycle before using the piping for food l...

Страница 18: ...ut by expert technicians only CAUTION Maintenance operations must be carried out with the line stopped and all utilities electricity compressed air disconnected CAUTION Always discharge the fluid pres...

Страница 19: ...ion to any possible detergent or other aggressive fluid deposits see Cleaning Always use protective safety glasses and gloves when required CAUTION Hand crushing hazard During operation there is a ris...

Страница 20: ...SKETS Preventive Replace after 12 months Replace after 24 months In the event of leaks Replace at the end of the day Replace in the event of leaks Periodical Check correct operation and that there are...

Страница 21: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 Soft 11Tools useful for Disassembly Reassembly TOOLS 21...

Страница 22: ...8 Screw 9 Cylinder 10 Bush 14 Sealing ring 17 Bush 19 Sealing ring 24 Air connector 28 Shutter nut 33 Clamp 34 Screw 35 Assembly 40 Cap 42 Upper body 45 Steam barrier 47 Sealing ring 50 Gasket holder...

Страница 23: ...P 0418 23 2 9 276 277 17 275 274 10 35 154 34 DN10 100 8 DN125 150 120 50 157 156 2 14 33 14 28 P T F E BBZR BBYR 14 2 BBZP P7 LL 1 50 157 156 45 47 47 57 168 168 BBYP BBYR BBYP BBYR 33 1 BBZP M8 LL P...

Страница 24: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 13Disassembly of the BBZP BBZR BBZT BBYP BBYR BBYT 24 BBZP P7 LL 29 31 BBZP BBZR BBZT BBYP BBYR BBYT 25 28 a b...

Страница 25: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 Normally closed ormally open or double acting A Disassembly of the BBZP BBZR BBZT BBYP BBYR BBYT 25 1 a 1 33...

Страница 26: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 Normalmente chiusa Normalmente aperta o doppio effetto Normally closed ormally open or double acting 26 33 1 42 108 BBZP M8 LL 42 33 1 c 2 c...

Страница 27: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 27 50 BBYP BBYR BBYT 2 3 a 2 50 3 d...

Страница 28: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 28 14 28 P T F E 2 32 14 2 4 a 4 e 5 e 5 a...

Страница 29: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 B Disassembly of the BBZP P7 LL Normally closed ormally open or double acting 29 1 b 1 33 2 b 2...

Страница 30: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 30 42 33 50 108 42 4 b 3 b...

Страница 31: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 31 32 14 2 6 b 5 e 6 e 2 5 b 14 28 P T F E 2...

Страница 32: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 32 50 156 120 50 157 7 8 168 45 168 47 45 47 45 57 BBYP BBYR BBYT 45 33 157 50 156 50 8 d 9 d 7 d 11 d 12 d 10 d...

Страница 33: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 33 35 34 DN10 100 8 DN125 150 13 13 f 35 34 DN10 100 8 DN125 150 154 BBZR BBYR...

Страница 34: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 34 40 24 14 BBZT BBYT 84 94 14 g BBZT BBYT 40 24...

Страница 35: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 35 DN 125 150 DN 10 100 9 17 10 7 7 274 275 10 6 9 19 277 276 17 15 h 16 h 17 h 15 i 16 i...

Страница 36: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 14Assembly of the BBZP BBZR BBZT BBYP BBYR BBYT 36 85 C H O 2 1 10 14 1 a b c 2...

Страница 37: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 37 3 h 4 h 5 h 3 i 4 i DN 125 150 277 276 17 274 275 10 9 DN 10 100 6 9 19 7 7...

Страница 38: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 38 35 34 DN10 100 8 DN125 150 154 BBZR BBYR 40 24 7 35 34 DN10 100 8 DN125 150 6 40 24 BBZT BBYT 7 f...

Страница 39: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 39 168 45 168 47 45 47 45 57 BBYP BBYR BBYT 45 33 1 1 9 d 10 d 8 d 12 d 11 d 2...

Страница 40: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 40 BBYP BBYR BBYT 157 50 156 50 120 50 157 50 156 1 1 1 1 14 15 d 13 15 13 d 14 d...

Страница 41: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 41 BBZP P7 LL 46 49 BBZP BBZR BBZT BBYP BBYR BBYT 42 45 a b...

Страница 42: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 A Assembly of the BBZP BBZR BBZT BBYP BBYR BBYT 42 14 2 16 a 16 e 17 e 14 28 P T F E 2...

Страница 43: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 43 50 2 18 a 2 50 BBYP BBYR BBYT 18 d...

Страница 44: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 Normally closed Normally open or double acting 44 19 a 1 33 20 a 2...

Страница 45: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 45 33 1 42 108 BBZP M8 LL 21 c 2 BBZT BBYT 84 94...

Страница 46: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 B Assembly of the BBZP P7 LL 46 14 28 P T F E 2 14 2 16 b 16 e 17 e...

Страница 47: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 47 108 42 18 b 19 b 42 33 50 2...

Страница 48: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 Normally closed Normally open or double acting 48 2 20 b 21 b...

Страница 49: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 49 22 b 1 33 2...

Страница 50: ...Bush 19 Sealing ring 24 Air connector 28 Shutter nut 30 Double shutter 33 Clamp 34 Screw 35 Assembly 40 Cap 42 Upper body 45 Steam barrier 47 Sealing ring 50 Gasket holder disc 51 Lower shutter 57 Se...

Страница 51: ...IST BBZP 0418 51 9 276 277 17 275 274 10 35 154 34 DN10 100 8 DN125 150 120 50 157 156 BBZR BBYR 50 157 156 45 47 47 57 168 168 BBYP BBYR BBYP BBYR 33 24 40 7 7 19 6 DN125 150 DN125 150 108 42 33 30...

Страница 52: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 52 BBZP M9 LLL BBZP M8 LLL 108 42 33 30 14 14 33 2 14 108 42 33 108 92 33 51 213 94 33 1 33 1 92 108 C B...

Страница 53: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 16Disassembly of the BBZP BBZR BBZT BBYP BBYR BBYT Diverters 53 BBZP M8 LLL 59 65 BBZP BBZR BBZT BBYP BBYR BBYT 54 58 a b...

Страница 54: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 A Disassembly of the BBZP BBZR BBZT BBYP BBYR BBYT Diverters Normally closed Normally open or double acting 54 1 a 33 1...

Страница 55: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 Normally closed Normally open or double acting 55 92 33 1 BBZP M9 LLL 33 92 108 1 c 2 c 3 c...

Страница 56: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 56 4 a 5 a 14 14 30 6 a...

Страница 57: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 57 14 30 14 P T F E 212 28 6 e 7 e 5 e...

Страница 58: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 58 9 a 8 d 8 a 50 42 33 42 108 BBYP BBYR BBYT 50 42 33...

Страница 59: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 B Disassembly of the BBZP M8 LLL Diverter 59 2 b 1 b 33 1...

Страница 60: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 60 213 51 94 3 b 4 b 33 92 92 108 5 b 6 b...

Страница 61: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 Normally closed Normally open or double acting 61 33 42 7 b...

Страница 62: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 62 8 b 42 108 50 2 9 b 2 14 2 10 b 11 b...

Страница 63: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 63 50 156 120 50 157 12 13 168 45 168 47 45 47 45 57 BBYP BBYR BBYT 45 33 157 50 156 50 13 d 14 d 12 d 16 d 17 d 15 d...

Страница 64: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 64 35 34 154 BBZR BBYR 18 18 f 35 34 8 DN125 150 19 BBZT BBYT 82 94 40 24...

Страница 65: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 65 DN 125 150 274 275 10 6 9 19 277 276 17 20 21 22 20 i 21 i 9 17 10 7 7...

Страница 66: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 17Assembly of the BB ZP BBZR BBZT BBYP BBYR BBYT Diverters 66 85 C H O 2 1 10 1 a b c 2 14 94...

Страница 67: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 67 3 4 5 3 i 4 i DN 125 150 277 276 17 274 275 10 9 6 9 19 7 7...

Страница 68: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 68 40 24 7 6 40 24 BBZT BBYT 7 f 35 34 8 DN125 150 35 34 154 BBZR BBYR...

Страница 69: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 69 168 45 168 47 45 47 45 57 BBYP BBYR BBYT 45 33 1 1 9 d 10 d 8 d 12 d 11 d 2...

Страница 70: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 70 BBYP BBYR BBYT 157 50 156 50 120 50 157 50 156 1 1 1 1 14 15 d 13 15 13 d 14 d...

Страница 71: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 71 BBZP M8 LLL 77 81 BBZP BBZR BBZT BBYP BBYR BBYT 72 76 a b...

Страница 72: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 A Assembly of the BB ZP BBZR BBZT BBYP BBYR BBYT Diverters 72 BBYP BBYR BBYT 50 42 33 16 a 18 d 42 108 50 42 33 18 a 2 2 92 108 BBZP M9 LLL 17 c...

Страница 73: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 73 14 30 14 P T F E 212 28 14 14 30 19 a 19 e 20 e 21 e...

Страница 74: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 Normally closed Normally open or double acting 74 22 a 23 a...

Страница 75: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 Normally closed Normally open or double acting 75 24 a 1 92 BBZP M9 LLL 33 25 a 2...

Страница 76: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 76 33 1 BBZP M9 LLL 2 26 c BBZT BBYT 82 94...

Страница 77: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 B Assembly of the BBZP M8 LLL Diverter 77 16 b 14 2 50 2 17 b 18 b 42 108...

Страница 78: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 Normally closed Normally open or double acting 78 19 b 42 33 20 b 2 21 b 92 108...

Страница 79: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 Normally closed Normally open or double acting 79 33 92 22 b 213 51 94 23 b 2 24 b...

Страница 80: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 80 33 2 26 b...

Страница 81: ...IST BBZP 0418 18 Pneumatic Valves BBZT BBYT NO DESCRIPTION 23 Upper pin 24 Air connector 66 Piston 88 Grub screw 99 Cylinder 129 Pin 169 Sealing ring 170 Screw 171 Sealing ring 172 Sealing ring 173 Bu...

Страница 82: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 82 23 99 169 24 170 172 171 204 171 66 129 88 173 175 177...

Страница 83: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 19Disassembly of the BBZT BBYT 83 1 2 3 4 177...

Страница 84: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 84 175 173 5 6 88 7 129 8...

Страница 85: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 85 9 10 171 66 204 66 172 171 66 11 12 13...

Страница 86: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 86 24 14 169 99 15 16 17 35 99 170 170 23...

Страница 87: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 20Assembly of the BBZT BBYT 87 23 169 99 99 1 2 3 4...

Страница 88: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 88 99 170 24 5 6...

Страница 89: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 89 10 172 171 66 204 66 171 66 7 8 9...

Страница 90: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 90 129 11 12 13...

Страница 91: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 91 88 175 173 14 15 16 17...

Страница 92: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 92 177 18 19 20 21...

Страница 93: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 93 22 23...

Страница 94: ...Year of construction 2016 Reference complies with all relevant provisions of the following EC directives EC 2006 42 MACHINERY and also comply with the following EC Directives and Regulations EU 2014...

Страница 95: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 222D diagram BBZP PTFE Execution 95 22 DN125 150 DN125 150...

Страница 96: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 PTFE Execution 232D diagram BBZP M8 LL 96 22...

Страница 97: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 242D diagram BBZP P7 LL PTFE Execution 97 22...

Страница 98: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 252D diagram BBZR PTFE Execution 98 22...

Страница 99: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 262D diagram BBZT 99 22...

Страница 100: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 272D diagram BBYP 22 PTFE Execution 100 22...

Страница 101: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 282D diagram BBYR 22 PTFE Execution 101 22...

Страница 102: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 292D diagram BBYT 102 81...

Страница 103: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 302D diagram BBZP Diverter PTFE Execution 103 50 DN125 150 DN125 150...

Страница 104: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 31Diagram BBZP M8 LLL Diverter 104 50...

Страница 105: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 32Diagram BBZP M9 LLL Diverter PTFE Execution 105 50 DN125 150 DN125 150...

Страница 106: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 332D diagram BBZR Diverter PTFE Execution 106 50...

Страница 107: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 342D diagram BBZT Diverter 107 81...

Страница 108: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 PTFE Execution 352D diagram BBYP Diverter 108 50...

Страница 109: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 362D diagram BBYR Diverter PTFE Execution 109 50...

Страница 110: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 372D diagram BBYT Diverter 110 81...

Страница 111: ...ibutor or dealer or agent or representative or employee or person appointed by Bardiani Valvole S p A is authorized to make any amendments and or integrations and or extensions to this warranty 3 WARR...

Страница 112: ...gly recommends the Buyer to contact their sales team and request any information that might be needed in relation to the specifications and uses of the Products 5 The information provided in this manu...

Страница 113: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 NOTES 113...

Страница 114: ...Bardiani Valvole S p A via G di Vittorio 50 52 43045 Fornovo di Taro PR Italy tel 39 0525 400044 fax 39 0525 3408 bardiani bardiani com www bardiani com...

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