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Bardiani Valvole MIXPROOF B915PMO, Инструкция по эксплуатации и обслуживанию

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1 

Safety, Warning and Mandatory Signs

EN-IST-B915PMO-1121

OPERATING SIGNS

Pictogram

Description

Notes

PRESS

Use of a press

PRESS
(release)

Use of a press Gradual release of the pressure force

ELECTRICAL 
CONNECTION

Electrical connection to the control unit (consult the relative 
instruction manual).

ELECTRICAL 
DISCONNECTION

Electrical disconnection from the control unit (consult the 
relative instruction manual).

PNEUMATIC 
CONNECTION

Connection of the air to the valve.

PNEUMATIC 
DISCONNECTION

Disconnection of the air from the valve

1

APPLICATION OF 
FOODSAFE 
GREASE

Use FOODLUBE HI-TEMP 2 grease or similar

2

APPLICATION 
OF FOODSAFE 
GREASE

Use FOODLUBE Multi-paste grease or similar

APPLICATION OF 
MULTIPURPOSE 
FOODSAFE 
GREASE

Use GIP GREASE MU EP 2 SE or similar

THREADLOCK 
APPLICATION

Use SPEED BOND M500 threadlock or similar

FRAGILE

Handle with care.
Risk of component damage.

1

ASSEMBLY / 
DISASSEMBLY 
SEQUENCE

Sequence of assembly disassembly operations

OPTIONAL

7

Содержание MIXPROOF B915PMO

Страница 1: ...LVE Bardiani Valvole S p A via G di Vittorio 50 52 43045 Fornovo di Taro PR Italy tel 39 0525 400044 fax 39 0525 3408 bardiani bardiani com www bardiani com EN IST B915PMO 1121 B915PMO Translation of...

Страница 2: ...EN IST B915PMO 1121 MANUAL REVISION DATE 2...

Страница 3: ...18 8 Cleaning 19 9 Disposal 20 10 Maintenance 21 10 1 General maintenance 21 10 2 Scheduled maintenance 22 10 3 Tools useful for Disassembly Reassembly 23 10 4 Mixproof valve B915PMO 24 10 5 Disassemb...

Страница 4: ...pdate at any time and with no obligation to notify so in writing the data and or information relevant to the use of the valves described in this Instruction Use and Maintenance Manual A constantly upd...

Страница 5: ...of explosions Take Care risk of explosions Kg WARNING Loaded Spring Hazard Pay attention to the loaded spring during disassembly operations MANDATORY SIGNS FOR THE OPERATOR IN CHARGE OF ASSEMBLY DISA...

Страница 6: ...ce operations particularly when dismantling parts SUITABLE CLOTHING Suitable clothing such as overalls It is strictly prohibited to wear clothes with large apping sleeves and or other loose items whic...

Страница 7: ...lative instruction manual PNEUMATIC CONNECTION Connection of the air to the valve PNEUMATIC DISCONNECTION Disconnection of the air from the valve 1 APPLICATION OF FOODSAFE GREASE Use FOODLUBE HI TEMP...

Страница 8: ...ns who have to work on the valve must be quali ed to carry out the relative maintenance tasks They must be informed as to the possible hazards involved and must observe all the safety instructions set...

Страница 9: ...osion and or re unless envisaged by the manufacturer if the valves are certi ed in accordance with Directive 2014 34 EU please refer to the ATEX Manual integrate other systems and or equipment which w...

Страница 10: ...MATERIALS COMPATIBILITY Product EPDM FKM HNBR Temperature applications with air from 10 C to 140 C from 10 C to 200 C from 10 C to 130 C Caustic soda 2 60 C 30 C To be checked Nitric Acid 2 60 C 80 C...

Страница 11: ...amage caused during transport and that it corresponds with the order Check the inside of the valve 2 UNPACKING The valve packaging is made up of cardboard wood and plastic The valve is mainly made up...

Страница 12: ...VALVE LIFTING Take care as to the type of valve you are handling Based on the size there are two different lifting procedures CAUTION Before lifting the valve make sure there are no disassembled or s...

Страница 13: ...k the power supply to the control unit is correct consult the relative instruction manual 1 Opening 2 Top lift 3 Bottom lift 2 REDUCING THE STRESS TO WHICH THE VALVE IS SUBJECTED Vibrations Thermal ex...

Страница 14: ...5 WALDING THE VALVE BODY ONTO PIPING 1 Blow air into the central union 2 Remove the body from the rest of the valve before proceeding with welding operations CAUTION Hand crushing hazard During opera...

Страница 15: ...valve for it to be disassembled with the control unit installed DN B915PM0 A mm B mm 15 40 370 130 50 400 165 65 420 180 80 450 195 100 570 235 125 670 280 150 670 280 7 ORIENTATION OF THE DOUBLE BODY...

Страница 16: ...ical data EN IST B915PMO 1121 9 PREPARING THE VALVE FOR INSTALLATION To move the valve rst screw in the eye bolts Once valve installation has been completed remove the eyebolts and put the screws back...

Страница 17: ...or Power the valve via the control unit Open and close the valve several times Check that the valve works correctly and accurately 1 Opening 2 Top lift 3 Bottom lift CAUTION Hand crushing hazard Durin...

Страница 18: ...ssive temperature Premature leaks inside the closed valve Aggressive uids Modify the operating conditions Too many commands active Dif culty opening and closing Incorrect type of elastomer used for th...

Страница 19: ...water after washing Check compatibility of valve materials CAUTION Burns hazard The valves and piping may be very hot Wear protective gloves WARNING After installing a new or serviced valve perform a...

Страница 20: ...omponents terminal boards solenoid valves sensors Adhere to the following steps before disconnecting the valve and refer to the heading General Maintenance make sure the line on which the valve is ins...

Страница 21: ...t by expert technicians only CAUTION Maintenance operations must be carried out with the line stopped and all utilities electricity compressed air disconnected CAUTION Always discharge the uid pressur...

Страница 22: ...Preventive Replace after 12 months Replace after 24 months In the event of leaks Replace at the end of the day Replace in the event of leaks Periodical Check correct operation and that there are no le...

Страница 23: ...10 Maintenance EN IST B915PMO 1121 10 3 Tools useful for Disassembly Reassembly TOOLS Soft 23...

Страница 24: ...al ring 17 Guide bushing 91 Seal ring 18 Plug 94 Seal ring 19 Seal ring 101 Screw 24 Air tting 106 Guide bushing 31 Main Spring 120 Guide bushing 33 Clamp 121 Seal ring 34 Screw 126 Seal ring 35 Assem...

Страница 25: ...10 Maintenance EN IST B915PMO 1121 25 19 17 18 16 77 91 66 11 12 90 31 13 4 82 53 61 120 50 106 34 70 60 2 121 81 35 85 101 199 64 69 126 52 33 1 14 78 51 233 193 240 83 58 40 9 75 74 24 94 245 285...

Страница 26: ...10 Maintenance EN IST B915PMO 1121 10 5 Disassembly of the B915PMO 26 26 25 22 A S B915PMO 1 2...

Страница 27: ...10 Maintenance EN IST B915PMO 1121 27 33 1 2 4 3...

Страница 28: ...10 Maintenance EN IST B915PMO 1121 28 5 1...

Страница 29: ...10 Maintenance EN IST B915PMO 1121 HANDLE WITH CARE Never touch the moving parts if the actuator is supplied with complessed air 29 6 7 1 2 1 2 51...

Страница 30: ...10 Maintenance EN IST B915PMO 1121 30 8 9 10 51 51 94 285 284...

Страница 31: ...10 Maintenance EN IST B915PMO 1121 31 11 12 13 75 24 74 40 245...

Страница 32: ...10 Maintenance EN IST B915PMO 1121 32 14 15 16 17 19 20 21 18 2 50 2 233 233 193 233 78 233 240 106 50 70 50 60 50...

Страница 33: ...10 Maintenance EN IST B915PMO 1121 33 22 23 24 25 26 27 2 2 14 52 199 1 64 52 69 52 126 52...

Страница 34: ...10 Maintenance EN IST B915PMO 1121 34 24 25 Kg Kg 101 85...

Страница 35: ...10 Maintenance EN IST B915PMO 1121 35 26 27 28 85...

Страница 36: ...10 Maintenance EN IST B915PMO 1121 36 30 31 32 29 33 11 12 4 91...

Страница 37: ...10 Maintenance EN IST B915PMO 1121 37 37 36 34 35 38 18 17 18 19 18 16 9 34...

Страница 38: ...10 Maintenance EN IST B915PMO 1121 38 39 40 41 42 43 44 45 46 83 58 82 53 61 53 120 35 121 35 81 35...

Страница 39: ...10 Maintenance EN IST B915PMO 1121 10 6 Assembly of the B915PMO 39 1 a b c 14 94 2 51 1 1...

Страница 40: ...10 Maintenance EN IST B915PMO 1121 40 7 8 9 10 11 12 1 1 1 1 2 3 4 6 5 126 52 52 64 69 52 60 50 70 50 106 50 81 35 120 35 121 35...

Страница 41: ...10 Maintenance EN IST B915PMO 1121 41 13 14 15 16 17 19 20 18 21 61 53 82 53 83 58 35...

Страница 42: ...10 Maintenance EN IST B915PMO 1121 42 25 26 22 23 24 9 9 34 4 91...

Страница 43: ...10 Maintenance EN IST B915PMO 1121 43 27 28 29 30 31 32 33 11 12 85...

Страница 44: ...10 Maintenance EN IST B915PMO 1121 44 34 35 36 37 38 39 Kg 18 16 18 19 18 17 18 101...

Страница 45: ...10 Maintenance EN IST B915PMO 1121 45 41 40 233 78 42 43 44 233 240 233 193 45 51 233 2 14 2 50...

Страница 46: ...10 Maintenance EN IST B915PMO 1121 46 46 47 245...

Страница 47: ...10 Maintenance EN IST B915PMO 1121 47 48 49 50 75 40 24 74 51 94 285 284...

Страница 48: ...10 Maintenance EN IST B915PMO 1121 HANDLE WITH CARE 48 51 33 199 2 2 51 52...

Страница 49: ...10 Maintenance EN IST B915PMO 1121 Never touch the moving parts if the actuator is supplied with complessed air 49 53 54...

Страница 50: ...10 Maintenance EN IST B915PMO 1121 50 52 199 1 1 1 55 53 54...

Страница 51: ...10 Maintenance EN IST B915PMO 1121 Never touch the moving parts if the actuator is supplied with complessed air 51 33 1 2 57 56...

Страница 52: ...10 Maintenance EN IST B915PMO 1121 52 25 22 26 2 58 59 60...

Страница 53: ...vement Lower seat lift downward stroke 7 5 mm Carry out the following steps 1 Open the control unit and remove the cam from the shaft 10 7 Lower seatlift sensor adjustment 2 Install the annular ring s...

Страница 54: ...he Proximity switch is correctly calibrated screw positioning it must NOT send a feedback signal and its LED should be OFF Lower seat is now consider open with the 1 59 mm downward movement offset set...

Страница 55: ...IST B915PMO 1121 10 Activate the lower seat lift with regulated air at 6 bar in the upper air connection in the actuator 11 Seat lift lower shutter will open 12 The LED on the Proximity switch must n...

Страница 56: ...ition 2 Assemble the proximity switch two nuts are required to position the threaded switch at the valve actuator support 3 Screw in half way the rst nut 4 Position by hand second nut against the slot...

Страница 57: ...er shutter 10 Fix the proximity switch in position with the external nut 11 The LED on the Proximity switch must now be lit ON with NO feedback signal to the control system 12 Deactivate the upper lif...

Страница 58: ...10 Maintenance EN IST B915PMO 1121 16 Seat lift upper shutter will open with a stroke of 2mm 17 The LED on the Proximity switch must now be lit ON with NO feedback signal to the control system 58...

Страница 59: ...10 Maintenance EN IST B915PMO 1121 10 9 External sensor electrical connections 59...

Страница 60: ...V VA AL LV VE ES S Model Serial number Function Fluid handling Year of construction 2018 Reference complies with all relevant provisions of the following EC directives EC 2006 42 MACHINERY and also c...

Страница 61: ...12 2D diagram B915PMO EN IST B915PMO 1121 21 12 2D diagram B915PMO 61 A S B915PMO...

Страница 62: ...or agent or representative or employee or person appointed by Bardiani Valvole S p A is authorized to make any amendments and or integrations and or extensions to this warranty 3 WARRANTY EXCLUSIONS...

Страница 63: ...recommends the Buyer to contact their sales team and request any information that might be needed in relation to the speci cations and uses of the Products 5 The information provided in this manual r...

Страница 64: ...14 Recommendations EN IST B915PMO 1121 NOTES 64...

Страница 65: ...Bardiani Valvole S p A via G di Vittorio 50 52 43045 Fornovo di Taro PR Italy tel 39 0525 400044 fax 39 0525 3408 bardiani bardiani com www bardiani com...

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