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Manual   2100-277
Page  16

THREE PHASE SCROLL COMPRESSOR
START UP INFORMATION

Scroll compressors, like several other types of compressors,
will only compress in one rotational direction. Direction of
rotation is not an issue with single phase compressors since
they will always start and run in the proper direction.

However, three phase compressors will rotate in either
direction depending upon phasing of the power.  Since there
is a 50-50 chance of connecting power in such a way as to
cause rotation in the reverse direction, verification of proper
rotation must be made.  Verification of proper rotation
direction is made by observing that suction pressure drops
and discharge pressure rises when the compressor is
energized.  Reverse rotation also results in an elevated
sound level over that with correct rotation, as well as,
substantially reduced current draw compared to tabulated
values.

Verification of 

proper rotation

 must be made at the time

the equipment is put into service. If improper rotation is
corrected at this time there will be no negative impact on the
durability of the compressor. However, reverse operation for
over one hour may have a negative impact on the bearing
due to oil pump out.

NOTE:

If compressor is allowed to run in reverse rotation
for several minutes, the compressor’s internal
protector will trip.

All three phase ZR3 compressors are wired identically
internally. As a result, once the correct phasing is
determined for a specific system or installation, connecting
properly phased power leads to the same Fusite terminal
should maintain proper rotation direction.

The direction of rotation of the compressor may be changed
by reversing any two line connections to the unit.

CONDENSER FAN OPERATION

The condenser fan motor on 230/208 volt, one and three
phase, 60 HZ units is a two speed motor that comes factory
wired on high speed for peak performance.  If ambient
conditions permit, it can be reconnected to low speed (red
wire) for lower sound level.  See wiring diagram.

50 HZ models must have fan wired on low speed.  These
models are factory wired on low speed.

START UP

IMPORTANT INSTALLER NOTE

For improved start up performance wash the indoor coil
with a dish washing detergent.

CRANKCASE HEATERS

WL421 units are provided with compressor crankcase heat.
WL602 and WL482 units are not provided with crankcase
heat.  These units utilize scroll compressors which do not
require crankcase heat in this application.

The WL421 models have an insertion well-type heater
located in the lower section of the compressor housing.
This is a self-regulating type heater that draws only enough
power to maintani the compressor at a safe termperature on
these units.

Some form of crankcase heat is essential to prevent liquid
refrigerant from migating to the compressor causing oil
pump out on compressor start up and possible valve failure
due to compressing a liquid.

The decal in Figure 9 is affixed to all WL421 units detailing
start up procedure.  This is very important. Please read
carefully.

HIGH PRESSURE SWITCH

The WL482 and WL602 models are supplied with a remote
reset high pressure switch.  If tripped, this pressure switch
may be reset by turning the themostat off then back on
again.

FIGURE  9

STARTING  PROCEDURE

IMPORTANT

THESE PROCEDURES MUST BE FOLLOWED AT
INITIAL START UP AND AT ANY TIME POWER HAS
BEEN REMOVED FOR 12 HOURS OR LONGER.

To prevent compressor damage which may result
from the presence of liquid refrigerant in the
compressor crankcase.

1. Make certain the room thermostat is in the “off”

position (the compressor is not to operate).

2. Apply power by closing the system disconnect

switch.  This energizes the compressor heater
which evaporates the liquid refrigerant in the
crankcase.

3. Allow 4 hours or 60 minutes per pound of

refrigerant in the system as noted on the unit
rating plate, which ever is greater.

4. After properly elapsed time, the thermostat

may be set to operate the compressor.

5. Except as required for safety while servicing,

Do not open system disconnect switch

.

                                                               

7961-061

Содержание WL421

Страница 1: ... WALL MOUNTED PACKAGE AIR CONDITIONERS MODELS WL421 WL482 WL602 Manual 2100 277C Supersedes 2100 277B File Volume III Tab 16 Date 09 20 01 Bard Manufacturing Company Inc Bryan Ohio 43506 Since 1914 Moving ahead just as planned ...

Страница 2: ...8 Table 9 Maximum EXP Electric Heat Only 18 Table 10 Pressure Table 18 Table 11 Optional Accessories 19 Getting Other Information and Publications 1 Wall Mount General Information 2 Heat Pump Wall Mount Model Nomenclature 2 Shipping Damage 5 General 5 Duct Work 5 Filters 6 Fresh Air Intake 6 Condensate Drain 6 Installation Instructions 7 Wall Mounting Information 7 Mounting the Unit 7 Wiring Main ...

Страница 3: ... Summer Air Conditioning Duct Design for Residential ACCA Manual D Winter and Summer Air Conditioning and Equipment Selection For more information contact these publishers ACCA Air Conditioning Contractors of America 1712 New Hampshire Ave N W Washington DC 20009 Telephone 202 483 9370 Fax 202 234 4721 ANSI American National Standards Institute 11 West Street 13th Floor New York NY 10036 Telephone...

Страница 4: ... 5 0 4 5 0 0 4 8 3 2 6 3 0 0 2 1 5 2 1 3 0 0 4 8 3 3 7 1 0 0 0 7 4 MODEL NUMBER CONTROL MODULES See Chart Below VOLTS PHASE A 230 208 60 1 B 230 208 60 3 C 460 60 3 REVISIONS KW VENTILATION OPTIONS X Barometric Fresh Air Damper Standard B Blank off Plate M Motorized Fresh Air Damper V Commercial Ventilator Motorized with Exhaust E Economizer Internal Fully Modulating with Exhaust R Energy Recovery...

Страница 5: ...e H H y l p p u S n r u t e R E F G I J K L M N O P Q R S T A B C B 2 4 L W 8 4 L W 0 6 L W 5 7 0 2 4 2 3 4 2 2 5 7 8 4 8 8 8 9 8 8 9 2 8 8 5 1 8 8 9 2 8 8 3 4 0 1 9 1 6 6 1 3 0 0 0 3 8 6 2 3 4 9 6 2 9 6 4 3 3 4 2 3 7 3 3 8 8 2 4 8 8 3 2 0 0 0 1 4 4 1 0 0 6 1 8 8 1 FRONT VIEW LEFT SIDE VIEW BACK VIEW ...

Страница 6: ... 4 L W 9 0 B 5 1 B 3 8 0 2 0 3 2 1 1 1 4 2 4 3 2 5 5 3 5 3 0 5 8 8 6 0 1 0 1 0 1 A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N Z 0 C 0 0 C 1 2 4 L W 9 0 C 5 1 C 3 0 6 4 1 1 1 2 1 7 1 6 2 5 1 0 2 0 3 4 1 2 1 0 1 4 1 2 1 0 1 A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N Z 0 A 0 0 A 2 8 4 L W 5 0 A 0 1...

Страница 7: ...al regulations are at a variance with instructions installer should adhere to local codes DUCT WORK All duct work supply and return must be properly sized for the design air flow requirement of the equipment Air Conditioning Contractors of America ACCA is an excellent guide to proper sizing All duct work or portions thereof not in the conditioned space should be properly insulated in order to both...

Страница 8: ...ch throwaway filter is supplied with each unit The filter slides into position making it easy to service This filter can be serviced from the outside by removing the service door A one inch washable filter and two inch pleated filter are also available as optional accessories The internal filter brackets are adjustable to accommodate the two inch filter by loosening two 2 screws on each bracket as...

Страница 9: ...al If a combustible wall use a minimum of 30 1 2 x 10 1 2 dimensions for sizing However it is generally recommended that a 1 inch clearance is used for ease of installation and maintaining the required clearance to combustible material The supply air opening would then be 32 x 12 See Figures 3 and 4 for details 3 Locate and mark lag bolt locations and bottom mounting bracket location See Figure 3 ...

Страница 10: ...Manual 2100 277 Page 10 FIGURE 3 MOUNTING INSTRUCTIONS MIS 947 ...

Страница 11: ...of ducting It is important to insure that the 1 4 inch minimum spacing is maintained at all points Failure to do this could result in overheating the combustible material and may result in a fire causing damage injury or death FIGURE 4 ELECTRIC HEAT CLEARANCE SIDE SECTION VIEW OF SUPPLY AIR DUCT FOR WALL MOUNTED UNIT SHOWING 1 4 INCH CLEARANCE TO COMBUSTIBLE SURFACES MIS 277 ...

Страница 12: ...TURE FACTORY SUPPLIED RAIN FLASHING MOUNT ON UNIT BEFORE INSTALLATION SEE UNIT DIMENSIONS FIGURE 1 FOR ACTUAL DIMENSIONS ATTACH TO TOP PLATE OF WALL 1 000 CLEARANCE ALL AROUND 1 000 CLEARANCE ALL AROUND EXTERIOR FINISHED WALL OVER FRAME ATTACH TO BOTTOM PLATE OF WALL FRAMING MATERIAL 2 X 4 S 2 X 6 S AND OR STRUCTURAL STEEL THIS STRUCTURAL MEMBER LOCATED TO MATCH STUD SPACING FOR REST OF WALL A SEC...

Страница 13: ...Manual 2100 277 Page 13 FIGURE 7 COMMON WALL MOUNTING INSTALLATIONS FREE AIR FLOW NO DUCT DUCTED SUPPLY RETURN AT UNIT FALSE WALL INSTALLATION CLOSET INSTALLATION MIS 1050 ...

Страница 14: ...ng entry See Start Up section for important information on three phase scroll compressor start ups Five 5 wires should be run from thermostat subbase to the 24V terminal board in the unit A five conductor 18 gauge copper color coded thermostat cable is recommended The connection points are shown in Figure 8 WIRING LOW VOLTAGE WIRING 230 208V 1 phase and 3 phase equipment dual primary voltage trans...

Страница 15: ...Manual 2100 277 Page 15 FIGURE 8 UNIT 24V TERMINAL BOARD MIS 1373 ...

Страница 16: ...ermit it can be reconnected to low speed red wire for lower sound level See wiring diagram 50 HZ models must have fan wired on low speed These models are factory wired on low speed START UP IMPORTANT INSTALLER NOTE For improved start up performance wash the indoor coil with a dish washing detergent CRANKCASE HEATERS WL421 units are provided with compressor crankcase heat WL602 and WL482 units are ...

Страница 17: ...es at thermostat pulling in compressor contactor starting the compressor and outdoor motor The G indoor motor circuit is automatically completed on any call for cooling operation or can be energized by manual fan switch on subbase of constant air circulation On all 230 volt units there is a one minute off delay on the blower motor 460 volt models do not have an off delay On a call for heating circ...

Страница 18: ...OB set at 2 minutes and DOM is 132 seconds Unit No 2 DOB set at 4 minutes and DOM is 144 seconds PRESSURE SERVICE PORTS High and low pressure service ports are installed on all units so that the system operating pressures can be observed A pressure table can be found later in the manual covering all models It is imperative to match the correct pressure table to the unit by model number PHASE MONIT...

Страница 19: ...RIGERANT CHARGE l e d o M d e t a R w o l f r i A D O 5 9 e r u t a r e p m e T D O 2 8 e r u t a r e p m e T 1 2 4 L W 0 0 4 1 4 5 2 5 6 6 4 6 2 8 4 L W 0 5 5 1 6 5 4 5 7 6 5 6 2 0 6 L W 0 0 7 1 5 5 3 5 2 6 0 6 TABLE 7 INDOOR BLOWER PERFORMANCE CFM 230V P S E H n I 2 0 2 8 4 L W 1 2 4 L W 2 0 6 L W V 0 3 2 w o L V 0 3 2 h g i H V 0 3 2 w o L V 0 3 2 h g i H l i o C y r D l i o C t e W l i o C y r...

Страница 20: ...RESSURE TABLE COOLING Air Temperature Entering Outdoor Coil F l e d o M r i A n r u t e R e r u t a r e p m e T e r u s s e r P 5 7 0 8 5 8 0 9 5 9 0 0 1 5 0 1 0 1 1 5 1 1 1 2 4 L W B D g e d 5 7 B W g e d 2 6 e d i S w o L e d i S h g i H 8 6 3 1 2 1 7 8 2 2 4 7 3 4 2 6 7 9 5 2 8 7 4 7 2 0 8 0 9 2 1 8 5 0 3 3 8 1 2 3 4 8 7 3 3 B D g e d 0 8 B W g e d 7 6 e d i S w o L e d i S h g i H 2 7 8 1 2 6 ...

Страница 21: ...a l i t n e V l a i c r e m m o C t s u a h x E h t i w r e z i m o n o c E X X X X X X X X X X X X X X X X X X 6 A M C A 0 1 A M C C A L l o r t n o C t n e i b m A w o L R D T C P H C P L X X X X X X X X X A 3 1 A M C 5 1 C M C 6 1 A M C y a l e R m r a l A R D T C P H C P L t i K t r a t S l o r t n o C e u s s e r P w o L X X X X X X X X X 8 1 A M C C A L C P L X X X X X B 5 0 B C M W C 1 0 D ...

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