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Manual

2100-510E

Page

21 of 38

SYSTEM START UP PROCEDURE FOR
GROUND WATER APPLICATIONS

1. Be sure main power to the unit is OFF at disconnect.

2. Set thermostat system switch to OFF, fan switch to

AUTO.

3. Move main power disconnect to ON.  Except as required

for safety while servicing – 

DO NOT OPEN THE UNIT

DISCONNECT SWITCH.

4. Check system airflow for obstructions.

A. Move thermostat fan switch to ON.  Blower runs.

B. Be sure all registers and grilles are open.

C. Move thermostat fan switch to AUTO.  Blower

should stop.

5. Fully open the manual inlet and outlet valves.

6. Check water flow.

A. Connect a water flow meter to the drain cock

between the constant flow valve and the
solenoid valve.  Run a hose from the flow meter
to a drain or sink.  Open the drain cock.

B. Check the water flow rate through constant

flow valve to be sure it is the same as the unit
is rated for.  (Example: 5 GPM for a GV27S1.)

C. When water flow is okay, close drain cock and

remove the water flow meter.  The unit is now
ready to start.

7. Start the unit in cooling mode by moving the thermostat

switch to cool.  Fan should be set for AUTO.

A. Check to see the solenoid valve opened.

8. Check the system refrigerant pressures against the

cooling refrigerant pressure table in the installation
manual for rated water flow and entering water
temperatures.  If the refrigerant pressures do not match,
check for airflow problem that refrigeration system
problem.

9. Switch the unit to the heat mode by moving the

thermostat switch to heat.  Fan should be set for AUTO.

A. Check to see the solenoid valve opened again.

10. Check the refrigerant system pressures against the

heating refrigerant pressure table in installation manual.
Once again, if they do not match, check for airflow
problems and then refrigeration system problems.

NOTE:

If a charge problem is determined (high or low):

A. Check for possible refrigerant loss.

B. Discharge all remaining refrigerant from unit.

C. Evacuate unit down to 29 inches of vacuum.

D. Recharge the unit with refrigerant by weight.

This is the only way to insure proper charge.

WATER CORROSION

Two concerns will immediately come to light when
considering a water source heat pump, whether for ground
water or for a ground loop application:  Will there be
enough water?  And, how will the water quality affect the
system?

Water quantity is an important consideration and one
which is easily determined.  The well driller must perform
a pump down test on the well according to methods
described by the National Well Water Association.  This
test, if performed correctly, will provide information on the
rate of flow and on the capacity of the well.  It is important
to consider the overall capacity of the well when thinking
about a water source heat pump because the heat pump
may be required to run for extended periods of time.

The second concern, about water quality, is equally
important.  Generally speaking, if the water is not offensive
for drinking purposes, it should pose no problem for the
heat pump.  The well driller or local water softening
company can perform tests which will determine the
chemical properties of the well water.

Water quality problems will show up in the heat pump in
one or more of the following ways:

1. Decrease in water flow through the unit.

2. Decreased heat transfer of the water coil (entering to

leaving water temperature difference is less).

There are four main water quality problems associated with
ground water.  These are:

1.

Biological Growth. 

 This is the growth of microscopic

organisms in the water and will show up as a slimy
deposit throughout the water system.   Shock treatment
of the well is usually required and this is best left up to
the well driller.  The treatment consists of injecting
chlorine into the well casing and flushing the system
until all growth is removed.

2.

Suspended Particles in the Water.  

Filtering will

usually remove most suspended particles (fine sand,
small gravel) from the water.  The problem with
suspended particles in the water is that it will erode
metal parts, pumps, heat transfer coils, etc.  So long as
the filter is cleaned and periodically maintained,
suspended particles should pose no serious problem.
Consult with your well driller.

3.

Corrosion of Metal.

  Corrosion of metal parts results

from either highly corrosive water (acid water,
generally not the case with ground water) of galvanic
reaction between dissimilar metals in the presence of
water.  By using plastic plumbing or dielectric unions,
galvanic reaction is eliminated.  The use of corrosion
resistant materials such as the Cupronickel coil)
through the water system will reduce corrosion
problems significantly.

Содержание GV27S1-A

Страница 1: ...ratures 45 75 MIS 2615 Bard Manufacturing Company Inc Bryan Ohio 43506 Since 1914 Moving ahead just as planned Manual 2100 510E Supersedes 2100 510D File Volume I Tab 8 Date 08 04 09 INSTALLATION INST...

Страница 2: ...ervice Hints 31 Unbrazing System Components 31 Compressor Solenoid 31 Troubleshooting GE X13 Series Motors 32 33 Accessories Add On GVDM 26 Pump Module Kit 34 General 34 Installation 34 Ground Source...

Страница 3: ...rocedures for Ground Source IGSHPA Heat Pump Systems Soil and Rock Classification for IGSHPA the Design of Ground Coupled Heat Pump Systems Ground Source Installation Standards IGSHPA Closed Loop Geot...

Страница 4: ...1 0 0 6 1 1 S 1 7 V G 4 3 5 2 0 0 5 0 5 7 8 0 5 1 1 0 5 4 1 5 7 5 1 0 5 7 1 1 Motor will automatically step through the various airflows with thermostatic control 2 ESP External Static Pressure inches...

Страница 5: ...4 e z i S e r i W d l e i F 1 2 1 0 1 8 6 6 r k B t k C r o x a M e s u F y a l e D 1 0 2 0 3 0 4 0 5 0 5 R O S S E R P M O C s t l o V 8 0 2 0 3 2 8 0 2 0 3 2 8 0 2 0 3 2 8 0 2 0 3 2 8 0 2 0 3 2 8 0...

Страница 6: ...7 7 2 4 1 3 2 3 6 7 1 2 9 3 3 2 1 3 5 7 3 2 1 3 5 2 3 8 3 7 2 1 6 4 8 1 3 5 1 7 1 4 6 4 9 5 2 7 7 5 2 1 6 4 9 1 4 6 4 9 1 5 7 7 1 1 2 3 8 3 7 4 2 4 5 5 0 1 1 6 7 0 4 1 9 3 0 0 9 8 2 6 4 6 1 1 1 7 8 3...

Страница 7: ...CENTER ELECTRICAL ENTRANCE DRAIN LOCATION WATER CONNECTIONS CONDENSATE DOMESTIC HOT WATER HEAT EXCHANGER LOW VOLTAGE ENTRANCE R Y V W X Y U FIGURE 1 UNIT DIMENSIONS s t i n U h t d i W h t p e D t h...

Страница 8: ...5 2 3 5 7 6 8 1 0 3 2 9 6 4 0 5 8 C 4 1 A A V S G 3 H E 1 8 0 2 0 4 2 3 6 5 5 3 1 5 3 0 6 4 7 8 4 3 1 0 1 3 4 5 4 3 4 0 7 0 8 4 s e g a k c a P r e t a e H d e l l a t s n I d l e i F l a n o i t p O...

Страница 9: ...oving two 2 screws that secure the control panel cover removing four 4 screws that hold the control panel in place laying the control panel down sliding it under the blower and re securing the control...

Страница 10: ...screws securing control panel to unit 3 Pass control panel through blower section rotating 180 4 Re secure control panel on opposite side in same manner as originally attached 5 Move double doors to...

Страница 11: ...elected for the condensate exit Internal of the unit there is a clear flexible hose with a termination fitting installed When installed properly this hose will create a trap internal of the unit and w...

Страница 12: ...lter rack door and filters To convert filter rack to left hand access frame 180 to unit Rotate filter rack holding filter rack frame installed location does not need to be rotated Leave in factory Rem...

Страница 13: ...510E Page 13 of 38 FIGURE 4 CONDENSATE DRAIN PIPING ACCESS TO UNIT Water in connection Water out connection Condensate drain access 4 locations MIS 2619 Desuperheater Pump module connections 1 2 I D...

Страница 14: ...otor CONTROL CIRCUIT WIRING The minimum control circuit wiring gauge needed to insure proper operation of all controls in the unit will depend on two factors 1 The rated VA of the control circuit tran...

Страница 15: ...LICATIONS when installed with recommended motorized valve with end switch G Solenoid valve O See notes 1 2 below Unit 24V terminal strip GROUND LOOP APPLICATIONS when utilized with a flow center C R G...

Страница 16: ...ccur because designers and installers forget that a ground loop earth coupled heat pump system is NOT like a household plumbing system Most household water systems have more than enough water pressure...

Страница 17: ...ne the actual flow rate If the flow rate is too low recheck the selection of the loop pump module model for sufficient capacity If the module selection is correct there is probably trapped air or a re...

Страница 18: ...RFC 2 FLOW CENTER 0 5 10 15 20 25 30 35 0 5 10 15 20 25 30 35 Flow GPM Head Feet FIGURE 8 PERFORMANCE MODEL DORFC 1 FLOW CENTER FIGURE 7 10 120 110 100 90 80 70 60 50 40 30 20 0 Pete s test plug Retai...

Страница 19: ...and out water lines to permit isolation of the unit from the plumbing system should future service work require this Globe valves should not be used as shutoff valves because of the excessive pressure...

Страница 20: ...ate through the pipe The worksheet included in Manual 2100 078 should guarantee that the well pump has enough capacity It should also ensure that the piping is not undersized which would create too mu...

Страница 21: ...application Will there be enough water And how will the water quality affect the system Water quantity is an important consideration and one which is easily determined The well driller must perform a...

Страница 22: ...r Coil Figure 11 The acid solution can be introduced into the heat pump coil through the hose bib A Be sure the isolation valves are closed to prevent contamination of the rest of the system by the co...

Страница 23: ...tic or corrugated for water return to the lake or pond I The drain line discharge should be located at least 100 feet from the dry well location J The drain line should be installed with a slope of 2...

Страница 24: ...ING The system should already be in Part Load Cooling operation prior to Full Load Cooling being energized Additionally what happens the thermostat completes a circuit from R to Y2 This sends a signal...

Страница 25: ...ill reenergize after the delay on make time delay has expired If the low pressure switch remains open or opens again for longer than 120 seconds in the same operating cycle the unit will go into manua...

Страница 26: ...RSING VALVE HIGH VOLTAGE IN WATER COIL EXPANSION VALVE LOW PRESSURE SWITCHES DISCHARGE SERVICE PORT FLOW CENTER POWER MIS 2625 COMPRESSOR RELAY TERMINAL BLOCK COMPRESSOR GROUND BLOCK CONTROL MODULE CO...

Страница 27: ...Manual 2100 510E Page 27 of 38 FIGURE 15...

Страница 28: ...2 3 4 0 1 4 3 3 2 1 1 3 4 3 1 2 1 2 5 3 9 2 1 1 6 3 7 3 1 0 7 3 5 4 1 9 7 3 4 5 1 8 8 3 2 6 1 7 9 3 l e d o M r i A n r u t e R e r u t a r e p m e T e r u s s e r P F l i o C r e t a W g n i r e t n...

Страница 29: ...m e T e r u s s e r P F l i o C r e t a W g n i r e t n E e r u t a r e p m e T d i u l F G N I L O O C D A O L T R A P F 0 3 F 5 3 F 0 4 F 5 4 F 0 5 F 5 5 F 0 6 F 5 6 F 0 7 F 5 7 F 0 8 F 5 8 F 0 9 F...

Страница 30: ...Defective Air Volume Low Air Filters Dirty Undersized or Restricted Ductwork Auxillary Heat Upstream of Coil Compressor Will Not Run No Power at Contactor Compressor Will Not Run Power at Contactor Co...

Страница 31: ...ntrol circuit voltage must be 18 to 28 volt ac The coil power requirement is 20 VA The external electrical connection is made with a molded plug assembly This plug contains a full wave rectifier to su...

Страница 32: ...f both supply and return to insure that you are within the ranges as listed on the unit serial plate If higher than allowed additional duct work is needed e If the motor does not shut off at the end o...

Страница 33: ...priate motor terminal 1 5 G input is typically on terminal 1 but refer to wiring diagram a If the low voltage communication is not present check the demand from the thermostat Also check the output te...

Страница 34: ...g when connected to a home water heater The amount of annual hot water supplied and thus additional energy cost savings will depend on the amount of hot water usage and the number of hours the heat pu...

Страница 35: ...nstalled 5 User s Owner s Name Address 6 Unit Location WATER SYSTEM INFORMATION 7 Open Loop System Water Well Closed Loop System A If Open Loop where is water discharged 8 The following questions are...

Страница 36: ...contactor A 19 Amperage at compressor common terminal A 20 Suction line temperature 6 from compressor F 21 Superheat at compressor F 22 Liquid line temperature at metering device F 23 Coil subcooling...

Страница 37: ...7 R 2 4 5 36 6 A Heat Relay HPC R Y CC ALR C MINUTES 1 2 3 4 5 LPC 35 4105 104 Emergency 3 1 14 Bard Mfg Co 1 12 3 12 28 28 28 12 11 2 Bryan Ohio 12 Brown Black White operation move this jumper 3 Bla...

Страница 38: ...ug 4 Pin Plug for Package Plug Ladder Diagram 4105 105 Indoor Blower Motor 3 Pin Heater Capacitor Circuit Breaker Terminal Block Terminal Block Circuit Blower Motor Plug High Speed Solenoid C O Y2 G L...

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