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7. Tile reassembling

7. TILE REASSEMBLING

Overview

•

Reassembling an external fan + dust

lter

•

Reassembling an internal fan

•

Reassembling a PDB (Power Distribution Board)

•

Reassembling a PSU (Power Supply Unit)

•

Reassembling a Re-sync/controller unit

•

Reassembling a LED-frame of a back access tile

•

Reassembling a LED-frame of a front access tile

R59770270 TF-20 21/05/2008

Содержание TF-20

Страница 1: ...TF 20 Service Manual R59770270 00 21 05 2008...

Страница 2: ...Barco nv Media Entertainment Division Noordlaan 5 B 8520 Kuurne Phone 32 56 36 89 70 Fax 32 56 36 883 86 E mail sales events barco com Visit us at the web www barco com Printed in China...

Страница 3: ...mponent of the system or independent service will be deemed invalid provided the damage is not proven to be attributed to the absence of properties guaranteed in writing or due to the intent or gross...

Страница 4: ......

Страница 5: ...33 6 1 Disassembling an external fan dust filter 35 6 2 Disassembling an internal fan 37 6 3 Disassembling a PDB Power Distribution Board 38 6 4 Disassembling a PSU Power Supply Unit 42 6 5 Disassemb...

Страница 6: ...Table of contents 2 R59770270 TF 20 21 05 2008...

Страница 7: ...nt damage to the TF 20 tile Ensure you understand and follow all the safety guidelines safety instructions and warnings mentioned in this chapter before performing any servicing on the TF 20 display A...

Страница 8: ...tatic electricity Do not modify and or replicate any component Barco uses specific materials and manufacturing processes in order to achieve part strength No other parts then Barco parts are allowed A...

Страница 9: ...s Futher more a list is given with all the available spare parts and service kits Overview Service overview Service components of a 3x1 tile Service components of a 3x2 tile Re sync controller unit co...

Страница 10: ...ration 3 Illustration 4 Front access Front access means that service on the TF 20 tile happens from the front side of the tile To access the components inside the tile several or all frames have to be...

Страница 11: ...nts of a 3x1 tile Service components of a 3x1 tile 4 2 1 3 5 6 Image 2 2 1 LED frame 2 External fan with dust filter 3 PSU Power Supply Unit 4 PDB Power Distribution Board 5 Dust filter 6 Re sync cont...

Страница 12: ...f a 3x2 tile Service components of a 3x2 tile 3 2 1 4 Image 2 3 1 LED frame 2 External fan with dust filter 3 PDB Power Distribution Board 4 Re sync controller unit 6 5 Image 2 4 5 PSU Power Supply Un...

Страница 13: ...2 General information 7 Image 2 5 7 Dust filter R59770270 TF 20 21 05 2008 9...

Страница 14: ...e sync controller unit connections D1 D2 P S Image 2 6 D1 Data socket 1 TF 20 re sync controller unit P Main power socket D2 Data socket 2 TF 20 re sync controller unit S Low voltage supply socket of...

Страница 15: ...diagram Internal wiring between LED frames controller and power distribution unit seen from the back of the TF 20 tile Re sync controller unit LED FRAME 1 LED FRAME 2 LED FRAME 3 LED FRAME 4 LED FRAM...

Страница 16: ...2 General information Fan connections of a 3x2 tile 1 2 3 Image 2 8 1 PDB Power Distribution Board 2 External fan 3 Internal fan 12 R59770270 TF 20 21 05 2008...

Страница 17: ...le 3x1 tile wiring diagram Internal wiring between LED frames controller and power distribution unit seen from the back of the TF 20 tile Re sync controller unit LED FRAME 1 LED FRAME 2 LED FRAME 3 Po...

Страница 18: ...2 General information Fan connections of a 3x1 tile 1 2 Image 2 10 1 PDB Power Distribution Board 2 External fan 14 R59770270 TF 20 21 05 2008...

Страница 19: ...ecessary to reduce the inrush current of the complete TF 20 display This delayed START signal will activate the next tile and so on 4 The ON signal from the re sync controller unit triggers the local...

Страница 20: ...er info Description B3247061K Internal fan kit B3247071K External fan kit R7665001K LED frame kit R8368591K Shader repair kit B362804K Screw kit R838004K Dust filter kit R837030K PDB Power Distributio...

Страница 21: ...the status of the TF 20 Re sync controller unit and describes how to start up the TF 20 power unit manually With this procedure you can check the good working condition of the power unit Overview TF...

Страница 22: ...toolset for further instructions on how to update the software of the controller Note that when the processor is running in boot mode it is impossible to update the firmware of the controller 0 1 seco...

Страница 23: ...rt up WARNING Never install a TF 20 tile permanently with a jumper link on J100 WARNING RISK OF ELECTRIC SHOCK First always disconnect the main power before initializing this pro cedure This procedure...

Страница 24: ...3 Diagnostics 20 R59770270 TF 20 21 05 2008...

Страница 25: ...For every situation a solution is given Always start with the first row of the troubleshooting check list and continue with the next row until the problem is solved Contact Barco in case the problem...

Страница 26: ...image 1 An analog correction value is incorrect Control software Re send or display on off function 2 Incorrect tile type Control software re initialize function 3 A window position is incorrect Cont...

Страница 27: ...age on a part of the TF 20 display Troubleshooting check list Situation Possible reason No output black tile units 1 Loose cable connection 2 The PSU failed 3 The PDB failed 4 The controller failed R5...

Страница 28: ...digitizer failed 3 The connection between the digitizer and the display is incorrect The display has a bad image 1 The digitizer failed 2 The connection between the digitizer and the display is incor...

Страница 29: ...display Required tools TorxT15 Small flat screwdriver Small Phillips head screwdriver Adhesive tape Marker pen Overview Service procedure inside this manual Opening the cabinet doors back access Remov...

Страница 30: ...s be explained from a point of view on the cabinet doors As most of the serviceable components are installed on the cabinet doors the service method of a front or back accessible tile is the same This...

Страница 31: ...5 2 Opening the cabinet doors back access How to open the cabinet doors Each door is equipped with two locks which can easily and quickly be opened by hand LEFT DOOR RIGHT DOOR Image 5 2 R59770270 TF...

Страница 32: ...5 Before you start 5 3 Removing LED frames front access How to Remove LED frames see chapter 6 Tile disassembling Disassembling a LED frame of a front access tile page 50 28 R59770270 TF 20 21 05 2008...

Страница 33: ...hey position the frame on the display Removing these screws happens in two steps First unscrew the first part out of the display then lift the screw until it takes thread to unscrew the second part ou...

Страница 34: ...and write down the position on the component or the name mentioned on the slot from where you are going to disconnect the cable Stick the adhesive tape around the cable and then disconnect it from th...

Страница 35: ...f contact with the eyes rinse immediately with plenty of water and seek medical advise CAUTION ISOPROPANOL ALCOHOL 200 661 7 Hazardous product Lightly flammable Always use in a well ventilated area Ke...

Страница 36: ...5 Before you start 3 Apply DEOXIT G5L32 B1909246 on the connector pins 4 Wait 15 minutes 5 Apply DEOXITL260 N35 B1909247 on the connector pins 32 R59770270 TF 20 21 05 2008...

Страница 37: ...on Board 2 PSU Power Supply Unit 2 3 Re sync controller unit 3 Dust filter 3 BACK ACCESS Service component Position inside the tile External fan dust filter Mounted on top of the cabinet door PDB Powe...

Страница 38: ...nit Center of the right cabinet door Re sync controller unit Bottom of the left cabinet door Dust filters Mounted inside the bottom of the tile 1 2 3 6 4 5 Image 6 2 Overview Disassembling an external...

Страница 39: ...assembled together with a dust filter When you remove the external fan the dust filter will automatically come lose 1 2 Image 6 3 1 Dust filter 2 External fan WARNING Replacing a malfunctioning extern...

Страница 40: ...6 Tile disassembling Image 6 4 2 Disconnect the power cable and take out the external fan and the dust filter Image 6 5 36 R59770270 TF 20 21 05 2008...

Страница 41: ...an Necessary tools 8 mm open end wrench How to take out an internal fan 1 Disconnect the power cable Power cable Image 6 6 2 Lose the four nuts located on the sides of the internal fan Image 6 7 3 Tak...

Страница 42: ...e PSU unit While for a 3x2 tile the PDB is located in the center of the left cabinet door Necessary tools Cross head screw driver How to take out a PDB of a 3x1 tile 1 Disconnect the indicated cables...

Страница 43: ...isassembling DC cables DC lock Image 6 10 4 Unscrew the six remaining screws Image 6 11 5 Take out the PDB How to take out a PDB for a 3x2 tile 1 Disconnect the indicated cables R59770270 TF 20 21 05...

Страница 44: ...ling Power data cable Data cable DC cables fan Image 6 12 2 Disconnect the 4 Pin and 6 Pin cable 4 Pin cable 6 Pin cable Image 6 13 3 Disconnect the 6 DC cables by unscrewing the DC lock 40 R59770270...

Страница 45: ...6 Tile disassembling DC cables DC lock Image 6 14 4 Unscrew the 6 remaining screws Image 6 15 R59770270 TF 20 21 05 2008 41...

Страница 46: ...PDB While for a 3x2 tile the PSU is located in the center of the right cabinet door Necessary tools Cross head screw driver How to take out a PSU 1 Disconnect the DC cable 4 Pin cable the 6 Pin cable...

Страница 47: ...6 Tile disassembling Image 6 18 R59770270 TF 20 21 05 2008 43...

Страница 48: ...nits After replacement of the re sync con troller unit the tile will automatically restore the tile information into the memory of the controller while initial izing Necessary tools Cross head screw d...

Страница 49: ...r This O ring has to be reused while replacing with a new Re sync controller unit O ring Image 6 21 How to take out the controller from the Re sync controller unit 1 Remove the indicated cables Power...

Страница 50: ...6 Tile disassembling Image 6 23 3 Take out the controller after removing the six indicated screws Image 6 24 46 R59770270 TF 20 21 05 2008...

Страница 51: ...llustrated a Flip down the clips at both sides of the cable fasteners b Remove the cable fasteners by pulling the clips open and finally remove the data cables Power cable Data cable OUT Data cable IN...

Страница 52: ...ch attach the LED frame with the tile housing Note Some of the screws are located at the tile outside 16X Image 6 29 4 Remove the LED frame Push it forward rotate it and finally pull backwards and rem...

Страница 53: ...6 Tile disassembling Image 6 30 R59770270 TF 20 21 05 2008 49...

Страница 54: ...ecure the frame in order to prevent it from falling out Image 6 31 2 Partially unscrew the second step of two opposite screws and use them to pull out the frame Image 6 32 3 Unplug all power and data...

Страница 55: ...6 Tile disassembling Power cable Data cable OUT Data cable IN Image 6 33 R59770270 TF 20 21 05 2008 51...

Страница 56: ...6 Tile disassembling 52 R59770270 TF 20 21 05 2008...

Страница 57: ...filter Reassembling an internal fan Reassembling a PDB Power Distribution Board Reassembling a PSU Power Supply Unit Reassembling a Re sync controller unit Reassembling a LED frame of a back access t...

Страница 58: ...Replacing a malfunctioning external fan does not mean you need to replace the dust filter Al though it is strongly recommended to clean the dust filter before reassembling it To clean a dust filter us...

Страница 59: ...7 Tile reassembling Image 7 3 R59770270 TF 20 21 05 2008 55...

Страница 60: ...al fan Necessary tools 8 mm open end wrench How to insert an internal fan 1 Position the internal fan 2 Fasten the four nuts at the sides of the internal fan Image 7 4 3 Connect the power cable Power...

Страница 61: ...is located on top of the PSU unit While for a 3x2 tile the PDB is located in the center of the left cabinet door Necessary tools Cross head screw driver How to insert a PDB on a 3x1 tile 1 Position t...

Страница 62: ...Pin cable 6 Pin cable Image 7 8 4 Connect the indicated cables Data cable Power data cable DC cable fan Image 7 9 How to insert a PDB on a 3x2 tile 1 Position the PDB and fasten the 6 screws 58 R5977...

Страница 63: ...7 Tile reassembling Image 7 10 2 Connect the 6 DC cables by fixing the DC lock DC cables DC lock Image 7 11 3 Connect the 4 Pin and 6 Pin cable R59770270 TF 20 21 05 2008 59...

Страница 64: ...7 Tile reassembling 4 Pin cable 6 Pin cable Image 7 12 4 Connect the indicated cables Power data cable Data cable DC cables fan Image 7 13 60 R59770270 TF 20 21 05 2008...

Страница 65: ...ols Cross head screw driver How to insert the PSU 1 Slide the PSU back into its position Image 7 14 2 Fasten the two screws on top of the PSU Image 7 15 3 Connect the DC cable 4 Pin cable the 6 Pin ca...

Страница 66: ...7 Tile reassembling 4 Pin cable 6 Pin cable DC cable Power data cable Image 7 16 62 R59770270 TF 20 21 05 2008...

Страница 67: ...the LED driver units After replacement of the re sync con troller unit the tile will automatically restore the tile information into the memory of the controller while initial izing Necessary tools C...

Страница 68: ...ge 7 19 How to insert the controller in the Re sync controller unit 1 Position the controller and fasten the indicated screws Image 7 20 2 Insert the cover by fastening the two indicated screws 64 R59...

Страница 69: ...7 Tile reassembling Image 7 21 3 Connect the cables as illustrated Power cable LVDS cable Data cable Image 7 22 R59770270 TF 20 21 05 2008 65...

Страница 70: ...1 Secure the LED frame as illustrated using a safety cable and two safety hooks Push it through the tile opening turn it and pull it back into its position in the TF 20 tile Image 7 23 Safety cable I...

Страница 71: ...7 Tile reassembling 16X Image 7 26 3 Remove the safety cable and the safety hooks Image 7 27 R59770270 TF 20 21 05 2008 67...

Страница 72: ...up the clips at both sides of the cable fasteners Power cable Data cable OUT Data cable IN Image 7 28 2 Position the frame and screw it on Warning When the screws or their belonging O rings have any...

Страница 73: ...er contains maintenance information about the TF 20 tiles like cleaning shader replacement and color calibration Overview Cleaning TF 20 tiles Replacing the dust filters Replacing a shader of a TF 20...

Страница 74: ...data and power sockets using a power and data linking cable Make sure that all plug holder clamps are locked firmly 2 Vaporize through different directions the window cleaning product on the shaders a...

Страница 75: ...depending on the environment conditions of theTF 20 display How to replace the dust filters of the TF 20 tiles 1 Consult Service components of a 3x1 tile page 7 Service components of a 3x2 tile page 8...

Страница 76: ...he process and it is placed correctly inside the frame before screwing on the new shader s EMC plate Image 8 4 Necessary tools Small Phillips screw driver Torx T15 Small flat screwdriver How to replac...

Страница 77: ...sible sign of damage replace them with new ones Spare parts can be found in the following spare kit R836871K When assembling first push the O rings down using a flat screwdriver until they touch the s...

Страница 78: ...in factory but due to service intervention like replacing LED frames TF 20 controllers or even complete tiles it s recommended to re calibrate the TF 20 display on site Refer to the user guide of the...

Страница 79: ...mensions A DIMENSIONS About this chapter This chapter contains drawings of the TF 20 tiles with the most important dimensions Overview 3x2 tile 3x1 tile Assembly of 3x2 tiles R59770270 TF 20 21 05 200...

Страница 80: ...A Dimensions A 1 3x2 tile Dimensions of the 3x2 tile 440 mm 961 mm 880 mm 840 mm 960 mm 20 mm 268 5 mm 42 mm 276 6 mm Image A 1 76 R59770270 TF 20 21 05 2008...

Страница 81: ...A Dimensions A 2 3x1 tile Dimensions of the 3x1 tile 200 mm 480 mm 400 mm 840 mm 960 mm 20 mm 265 5 mm 42 mm 266 1 mm Image A 2 R59770270 TF 20 21 05 2008 77...

Страница 82: ...A 3 Assembly of 3x2 tiles Main dimensions of an a assembly of 3x2 tiles 865 mm 80 880 mm 80 880 mm 865 mm 80 880 mm 80 880 mm 880 mm 80 880 mm 80 880 mm 80 880 mm 880 mm 80 Image A 3 78 R59770270 TF 2...

Страница 83: ...arding parameter statuses of the display Most of those messages can be displayed on request via the RMS 1 software Other OSD messages are automatically displayed in case an error occurred Most OSD mes...

Страница 84: ...in the data chain are considered as a device with a unique address CALI LEVEL1 ONLYW CORR LMA COR Displaying calibration status calibration method only white luma correction CALI LEVEL1 RGB W CORR LMA...

Страница 85: ...ID TR 20 Displaying FPGA firmware versions FRAME CNT0 1234 5678 Display frame counter in MODULE 0 FRAME CNT1 1234 5678 Display frame counter in MODULE 1 FRAME CNT2 1234 5678 Display frame counter in...

Страница 86: ...plete LED wall The origin is always left top of the display MEAS SYST ALL 156 Displaying measurement system RS232 SPEED 19200 baud Displaying the current RS232 speed which value is set to 19200 baud P...

Страница 87: ...l number of the controllers SER NR I2C ERROR Error occurs when reading serial number TEMP 5 C 41 F Displaying temperature in controller TEMP I2C ERROR Error occurs when reading temperature TEMP CTRL 3...

Страница 88: ...NK 3 00v Displaying voltage VPOS 288 360 Displaying the start pixel column and end pixel column of the tile in the complete LED wall The origin is always left top of the display VPOS I2C ERROR Error o...

Страница 89: ...C Specifications C SPECIFICATIONS Overview Specifications of the 3x1 tile Specifications of the 3x2 tile R59770270 TF 20 21 05 2008 85...

Страница 90: ...er front R9004814 back R9004815 Pixel density 1 152 pixels panel 48x24 Pixel pitch 20 mm Power consumption maximum 400W m2 minimum 120W m2 Processing 16 bit color Refresh rate 800 Hz Ruggedness front...

Страница 91: ...front access R9004816 back access R9004817 Pixel density 2304 pixels panel 2504 m2 Pixel pitch 20 mm Power consumption maximum 400W m2 minimum 120W m2 Processing 16 bit color Refresh rate 800 Hz Rugg...

Страница 92: ...C Specifications 88 R59770270 TF 20 21 05 2008...

Страница 93: ...of the TF 20 display 23 No image on the TF 20 display 24 No or bad image on TF 20 frame s 22 O Opening cabinet doors 27 OSD messages 79 80 R Re sync controller unit connections 10 Reassemble 54 56 57...

Страница 94: ...Index 90 R59770270 TF 20 21 05 2008...

Страница 95: ...Documentation Noordlaan 5 B 8520 Kuurne Phone 32 56 36 89 70 Fax 32 56 36 88 24 E mail service mne barco com Web www barco com From Date Please correct the following points in this documentation R597...

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