Dry-Mate
Dry
Disconnects
6
BANJO CORPORATION
A Unit of IDEX Corporation
150 Banjo Drive
Crawfordsville, IN 47933 U.S.A.
Telephone: (765) 362-7367
Fax: (765) 362-0744
banjocorp.com
DISASSEMBLY INSTRUCTIONS
Stainless Steel Dry Mate Rebuild Instructions
(Applies to Male (A) half only!)
1.
Remove the end plate by holding the body with a bench vise and turning the end plate by the wrench flats.
The end plate has right hand threads.
2.
Remove the ball. The handle should be in the closed position when removing the ball. The ball should slide out easily.
3.
Remove the old seat that goes between the body and the ball.
4.
Install the new seat.
5.
Reinstall the ball. Check for pits, scrapes, or any other damage. If damaged or worn, replace ball.
6.
Replace old seat in end plate with new seat.
7.
Replace old body gasket with a new gasket.
8.
Reinstall end plate on valve. Before tightening the end plate, make sure that the handle and ball are in the closed position.
Tighten end plate to 325 Ft-lb of torque for 1 ½" and 2" Dry Mate. Tighten end plate to 150 Ft-lb of torque for the 1" Dry Mate.
9.
Check to make sure the dry mate half is functional and all the safety features are working properly.
Stainless Steel Dry Mate Face Seal Replacement Instructions
(Applies to Female (D) half only!)
1.
Remove the end plate by holding the body with a bench vise and turning the end plate by the wrench flats.
The end plate has right hand threads. Pay attention to the orientation of the locking yoke as you remove the end plate.
2.
Remove the ball. The handle should be in the closed position when removing the ball. The ball should slide out easily.
3.
Remove the seat that goes between the Face Seal and the ball.
4.
Remove the old Face Seal from the Dry Mate body, paying attention to how it sets in the valve body.
5.
Install the new Face Seal.
6.
Install the seat. Inspect the old seat for damage or wear. If damaged or worn, replace with new seat.
7.
Reinstall the ball. Check for pits, scrapes, or any other damage. If damaged or worn, replace ball.
8.
Check seat in end plate for wear or damage. If worn or damaged, replace with new seat.
9.
Check Body Gasket for wear or damage. If worn or damaged, replace with a new gasket.
10.
Make sure locking yoke is still on the end plate. Reinstall end plate on valve, checking to see that the orientation of the locking
yoke matches the original orientation. Before tightening the end plate, make sure that the handle and ball are in the closed
position. Tighten end plate to 325 Ft-lb of torque for 1 ½" and 2" Dry Mate. Tighten end plate to 150 Ft-lb of torque for the 1"
Dry Mate.
11.
Check to make sure the dry mate half is functional and all the safety features are working properly.
© Copyright 2018 Banjo Corporation. All Rights Reserved. |
DryMatesManual_Rev0918KK-81
!
WARNING!
Make sure the Dry Mate is flushed clean of chemicals and other fluids before any rebuild or seal replacement.
®
Liquid Handling Products
