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STARTING UP AND REGULATION 

WITH METHANE GAS

1)  Check  that  combustion  head  penetrates  the 

combustion chamber by the amount requested 

by  the  manufacturer  of  the  boiler.  Check  that  the 

air adjustment device that closes the air on the 

combustion head is in correct position for the fuel 

supply required (the air passage between the 

diffuser disk and the head must be slightly reduced 

for low combustion supply and relatively open 

when combustion supply is higher). See chapter 

“Combustion head adjustment”.

2) It is indispensable to carry out a purge of the air 

contained in the pipeline, if it had not been carried 

out when connecting the burner to the gas pipeline. 

As a precaution, special care should be taken and 

doors and windows should be opened. Open the 

pipe union on the pipeline situated near the burner 

and then open a little the gas cut-off cock (or cocks). 

When the characteristic odour of gas can be smelled, 

close the cut-off cock. Wait long enough for the gas in 

the room to disperse, depending on local conditions, 

then connect the burner to the gas pipe again.

3) Check that there is water in the boiler and that the 

system’s gate valves are open.

4) Make absolutely sure that the products of combustion 

can be released freely (boiler and flue dampers must 

be open).

5)  Make  sure  that  the  voltage  of  the  electric  line  to 

which the burner is to be connected, corresponds 

to that required by the burner and that the electrical 

connections (motor or principle line) have been 

prepared to match the voltage rating available. 

Check that all electrical connections made on-site are 

performed correctly as shown in our wiring diagram.

6) Apply a pressure gauge of appropriate scale to the 

pressure  intake  of  gas  to  indicate  the  adjustment 

value (if the amount of pressure to be used permits, 

it is preferable to use a water column instrument; 

do not use instruments with indicator hands for low 

pressures). Rotate the manual head gas pressure 

adjustment device to the position which is best 

with respect to the modulation maximum thermal 

output and the furnace characteristics, following the 

instructions laid out in the section "Manual head gas 

pressure adjustment device".

7) Put the adjustment cam on the air adjustment 

electric servomotor (see adjustment instructions 

0002933651) in the positions which are presumed to 

be appropriate in proportion to the minimum thermal 

output, the modulation maximum and the ignition 

thermal output.

8) Set the desired ratio between gas and air pressure, 

following the adjustment instructions of the pneumatic 

valve in the attached manual for the gas train installed

9) For initial adjustment operate the burner manually 

using the appropriate modulation connector supplied 

as standard (see section "instructions for manual 

operation of burner"). Now switch on the main switch. 

!

  Preventilation is carried out with air open and therefore, at 

the same time, the regulation servomotor is switched on and 

completes the full opening stroke cycle up to the "maximum" 

setting. Only when the adjustment servomotor has returned 

to the "ignition" position will the control equipment proceed 

with its program switching on the transformer and the ignition 

gas valve.

  During preventilation, make sure that the air pressure 

switch changes its status (from the closed position 

without pressure measurement to the closed position 

with pressure measurement). 

  If the pressure switch does not detect sufficient 

pressure (and does not change status), neither 

the transformer nor the pilot flame gas valve are 

activated and the equipment locks out. However, an 

occasional lock-out during the first stage of ignition is 

normal, as air is still present in the valve train pipeline. 

The air must be vented to obtain a stable flame. To 

release, press the “reset” button (13) (see diagram 

0002936140).

When first switching on, repeated “lock outs” may occur 

due to:
a) The gas piping not being freed of the air sufficiently 

and so the gas quantity is not enough to provide a 

stable flame.

b)  “lock  out”  with  flame  present  may  be  caused  by 

instability in the ionisation area, due to an incorrect air/

gas ratio. This can be solved by changing the amount 

of air and/or gas supplied so as to find the right ratio. 

This problem could also be caused by a wrong air/

gas distribution in the combustion head. This can 

be remedied with the combustion head adjustment 

device by closing or opening the air passage further 

between combustion head and gas diffuser.

10)  Put  the  burner  to  minimum  thermal  output 

modulation position (air damper control servomotor 

at minimum) putting the modulation connector (see 

section "instructions for manual operation of burner") 

to the MIN position, checking the size and appearance 

of the flame, correcting if necessary. To this end 

follow the relative instructions of the pneumatic 

valve installed. Afterwards a check is carried out on 

the quantity of gas supplied, by reading the meter. 

If necessary the gas supply and the corresponding 

combustion air can be corrected as previously 

described  (points  7  and  8).  Subsequently  check 

combustion with the special instruments. To obtain 

a correct air-to-gas ratio, you must find a carbon 

dioxide (C0

2

) value for the methane that is at least 

8 % or O

2

=6% at minimum burner supply up to an 

Содержание 17340010

Страница 1: ...I ORIGINALI IT ORIGINAL INSTRUCTIONS ARE IT 0006081436_201611 Manuale istruzioni per l uso BRUCIATORI DI GAS A DUE STADI PROGRESSIVI MODULANTE EN Manual instructions for use TWO STAGE PROGRESSIVE MODU...

Страница 2: ......

Страница 3: ...2009 142 CE D A G 2004 108 CE C E M 2006 95 CE D B T 2006 42 CE D M e sono conformi alle Norme Europee prEN 676 2012 gas e misti lato gas prEN 267 2012 gasolio e misti lato gasolio EN 60335 1 2012 01...

Страница 4: ...parecchio assicurarsi sempre che il libretto accompagni l apparecchio in modo che possa essere consultato dal nuovo proprietario e o dall installatore Per tutti gli apparecchi con optionals o kit comp...

Страница 5: ...ioni dell impianto di adduzione del combustibile onde rimuovere eventuali residui che potrebbero compromettere il buon funzionamento del bruciatore Per la prima messa in funzione dell apparecchio far...

Страница 6: ...Il bruciatore risulta composto da Presa d aria comburente con serranda a farfalla per la regolazione della portata d aria Flangia d attacco al generatore scorrevole per adattare la sporgenza della tes...

Страница 7: ...trico 8 Motore 9 Servomotore regolazione aria TBG 35P 9a Regolazione aria manuale TGB 35 9b Servomotore regolazione aria TBG 35PN 10 Pressostato aria MOD A A1 A2 B B1 B2 B6 C D D E F I L L M min max m...

Страница 8: ...1 I T A L I A N O CAMPO DI LAVORO I campi di lavoro sono ottenuti su caldaie di prova rispondenti alla norma EN676 e sono orientativi per gli accoppiamenti bruciatore caldaia Per il corretto funzionam...

Страница 9: ...er bruciatore con portata termica nominale massima superiore a 1200 kW 8 Valvola di lavoro pneumatica 9 Servomotore di comando 10 Serranda regolazione aria 11 Pressostato aria 12 Testa di combustione...

Страница 10: ...grafo Manutenzione estrarre il gruppo miscelazione e togliere la vite 1 che collega l asta di avanzamento 2 del gruppo con il tubo mandata gas 3 3 Togliere la vite 5 che collega il miscelatore gas 6 a...

Страница 11: ...elettrico come illustrato nella figura 1 2 Per accedere ai componenti del quadro svitare le due viti 1 arretrare leggermente il coperchio per sganciarli dalla basetta di supporto fig 2 quindi solleva...

Страница 12: ...di regolazione aria inizia a girare determinando un aumento graduale dell erogazione di aria di combustione e di conseguenza del gas fino a raggiungere l erogazione massima cui il bruciatore stato reg...

Страница 13: ...valvole esiste ancora aria che deve essere evacuata prima di poter avere la fiamma stabile Per sbloccare premere il pulsante di sblocco 13 vedi disegno 0002936140 Alla prima accensione possono verifi...

Страница 14: ...e il contatto previsto per essere chiuso a riposo ventola ferma e di conseguenza assenza di pressione aria nel bruciatore re alizzi effettivamente questa condizione in caso contrario l appa recchiatur...

Страница 15: ...ombustione su tutto il range di modulazione mediante regolazione manuale del funzionamento Utilizzare a tale scopo il connettore modulazione B della figura fornito a corredo del bruciatore Dopo aver s...

Страница 16: ...ne normale 4 lampeggi Acceso Luce estranea all avviamento del bruciatore 5 lampeggi Acceso Time out LP LP saldato in posizione operativa 6 lampeggi Acceso Non utilizzato 7 lampeggi Acceso Troppe perdi...

Страница 17: ...termedia accendendo il bruciatore per una regolazione orientativa come esposto precedentemente Quando si raggiunta l erogazione massima desiderata si provvede a correggere la posizione del dispositivo...

Страница 18: ...NDICATORE DI POSIZIONE I APERTURA MASSIMA ARIA 90 II CHIUSURA TOTALE ARIA BRUCIATORE FERMO 0 III APERTURA MINIMA ARIA MINORE DI CAMMA IV 10 IV APERTURA ARIA D ACCENSIONE MAGGIORE DI CAMMA III 20 PER M...

Страница 19: ...la piastrina mobile 3 sia tenuta bloccata dalla vite 4 Questo consentir una volta terminate le operazioni di manutenzione di risistemare il gruppo miscelazione nella stessa posizione a cui era stato p...

Страница 20: ...3 Posizionare le feritoie C a filo del disco fiamma D come rap presentato in figura bloccare in modo adeguato le nuove ridu zioni agendo sulle rispettive viti DISPOSITIVO DI REGOLAZIONE MANUALE PRESSI...

Страница 21: ...iciente non si verifica la corrente di ioniz zazione Verificare l efficienza della massa all apposito morsetto della apparecchiatura e al collegamento a terra dell impianto elettrico L apparecchio va...

Страница 22: ...20 22 0006081436_201611 I T A L I A N O CORRENTE IONIZZAZIONE MINIMA 3 A L 1 FASE TERRA N NEUTRO SCHEMA ELETTRICO TBG 35 PN A RICHIESTA...

Страница 23: ...NTAORE PA PRESSOSTATO ARIA Pm PRESSOSTATO DI MINIMA R10 POTENZIOMETRO S2 PULSANTE SBLOCCO TA TRASFORMATORE D ACCENSIONE TC TERMOSTATO CALDAIA TS TERMOSTATO DI SICUREZZA X3 CONNETTORE Pm X4 CONNETTORE...

Страница 24: ...22 22 0006081436_201611 I T A L I A N O...

Страница 25: ...ion of the European Directives 2009 142 EC G A D 2004 108 EC E M C 2006 95 EC L V D 2006 42 EC M D and have been designed and tested in accordance with the European Standards prEN 676 2012 gas and dua...

Страница 26: ...other owner or if the owner moves and leaves the equipment make sure that the booklet always goes with the equipment so it can be consulted by the new owner and or installer For all equipment with opt...

Страница 27: ...icity pumps burner etc GAS LIGHT OIL OR OTHER FUEL SUPPLIES General warning notes Installation of the burner must be carried out by qualified technicians and in compliance with current law and regulat...

Страница 28: ...CONSTRUCTION CHARACTERISTICS The burner consists of the following parts Air intake with butterfly gate for adjusting the combustion air flow rate Mounting flange to the sliding generator to adapt the...

Страница 29: ...9 Air adjustment servomotor TBG 35P 9a Manual air adjustment TGB 35 9b Air adjustment servomotor TBG 35PN 10 Air pressure switch MODEL A A1 A2 B B1 B2 B6 C D D E F I L L M min max min max TBG 35PN 560...

Страница 30: ...nd are indicative of the combination burner boiler For correct working of the burner the size of the combustion chamber must correspond to current regulations if not the manufacturers must be consulte...

Страница 31: ...nominal thermal output over 1200 kW 8 Pneumatic working valve 9 Control servomotor 10 Air adjustment gate 11 Air pressure switch 12 Combustion head GAS TRAIN SUPPLIED BY THE CONSTRUCTOR RESPONSIBILITY...

Страница 32: ...e bend coupling through 180 4 and the mixer 6 in such a way that the inlet gas is turned upwards figure 1 Again fix the mixer and the unit s forward movement rod to the gas delivery pipe 3 Now remove...

Страница 33: ...wn in figure 1 2 To reach the electrical components loosen the two screws 1 gently pull back the cover to detach it from the electrical panel base fig 2 then lift it up 3 Re close the lid taking care...

Страница 34: ...ve allows an increase in the gas flow up to the maximum set value If there is no flame the appliance shuts down in safety lock out mode led 20 comes on within 3 seconds of the opening of the main valv...

Страница 35: ...ng the adjustment instructions of the pneumatic valve in the attached manual for the gas train installed 9 For initial adjustment operate the burner manually using the appropriate modulation connector...

Страница 36: ...to close the contact closed during operation when air pressure in the burner is sufficient Please note that if the contact meant to be closed during operation does not close insufficient air pressure...

Страница 37: ...he connector C as illustrated in the figure ionisation LME MANUAL BURNER OPERATION INSTRUCTIONS Combustion may be checked throughout the entire modulation range by means of manual adjustments to opera...

Страница 38: ...remain fixed on In this condition visual diagnostics of the cause of fault ac ccording to the error code table can be activated by hold ing down the lockout reset button for more than 3 seconds Holdin...

Страница 39: ...hind the disk It is advisable to adjust it in such a way as to obtain a closure of the air at the combustion head that will require a significant opening of the air damper that regulates the aspiratio...

Страница 40: ...POSITION INDICATOR I MAXIMUM AIR OPENING 90 II TOTAL AIR CLOSURE BURNER AT STANDSTILL 0 III MINIMUM AIR OPENING LOWER THAN CAM IV 10 IV AIR IGNITION OPENING HIGHER THAN CAM III 20 TO ADJUST THE SETTIN...

Страница 41: ...Make sure that mobile plate 3 is held in place by screw 4 This will permit the mixer unit to be reassembled in the position adjusted previously after completion of maintenance work Loosen screw 5 whi...

Страница 42: ...osition the holes C at the same level of the disk flame D as shown in the figure fixing in the proper way the new reducers by turning the respective screws MANUAL HEAD GAS PRESSURE ADJUSTMENT DEVICE F...

Страница 43: ...the ionization current cannot be checked Check the efficiency of the earth at the terminal concerned in the equipment and at the earth connection of the electric system The apparatus goes into lock o...

Страница 44: ...E FAZ FASE PHASE GROUND TOPRAK TIERRA TERRE N NEUTRAL N TR NEUTRO NEUTRE IONISATION CURRENT MINIMUM 3 A M N MUM YON ZASYON AKIMI 3 A 3 A CORRIENTE DE IONIZACI N M NIMA 3 A COURANT IONISATION MINIMUM 3...

Страница 45: ...TION LIGHT K7 AUXILIARY RELE MV MOTOR N1 REGULATEUR ELECTRONIQUE P1 HOUR METER PA AIR PRESSURE SWITCH Pm GAS MIN PRESSURE SWITCH R10 POTENTIOMETER S2 RE SET PUSH BUTTON TA IGNITION TRANSFORMER TC BOIL...

Страница 46: ...22 22 0006081436_201611 E N G L I S H...

Страница 47: ......

Страница 48: ...info baltur it Il presente catalogo riveste carattere puramente indicativo La casa pertanto si riserva ogni possibilit di modifica dei dati tecnici e quant altro in esso riportato Technical data in th...

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