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Содержание TS25

Страница 1: ...REVISED EFFECTIVE MAY 1 2003 C ISO9001 FORMS SPSG 002 48msw FORM S PSG 002 48 PRESENTS YOUR BALDOR GENERATORS 3815 OREGON STREET OSHKOSH WI 54902 PHONE 920 236 4200 FAX 920 236 4219...

Страница 2: ...OUBLESHOOTING GUIDE Included in this guide are basic instructions to help 18 troubleshoot most problems with your generator set For more troubleshooting help please contact the service department at B...

Страница 3: ......

Страница 4: ...e Spark Plug Voltages are not normally lethal an involuntary jerk of the hand caused by a hot surface or by an electrical shock can result in injury z Repair of electrical generating equipment require...

Страница 5: ...generator set while under the influence of alcohol drugs or medication z When transporting or using a generator set with the wheel option secure the unit to prevent it from moving around z Do not tam...

Страница 6: ...cal electrical codes FOR GASOLINE OR DIESEL POWERED GENERATOR SETS z Operate the generator set on a level surface If the generator set is tilted fuel spillage may result z Handle fuel with care It is...

Страница 7: ...terials trash rags lubricants explosives paints etc z Keep the generator set free of grass leaves and excessive grease and oils z Allow the generator set to cool before transporting it or storing it i...

Страница 8: ...information relative to engine operation maintenance recommendations and additional safety warnings As soon as you receive your generator set inspect it closely for shipping damage If you find some da...

Страница 9: ...Effective February 26 1998 Revised 2 01 02 Form S CSD 003 7 C ISO9001 FORMS SCSD0037 MSW 6...

Страница 10: ...0 8 0 8 08 08 Frequency 50 or 60 Hertz 50 or 60 Hertz 50 or 60 Hertz 50 or 60 Hertz 50 or 60 Hertz Total Harmonic Distortion 5 5 5 5 5 Insulation Class F Class F Class F Class F Class F Engine Make Mo...

Страница 11: ...8...

Страница 12: ...ptacle compartment through access door at control station HARD WIRE LOAD TERMINAL BLOCK 1 Voltage available at load block is outlined in chart below 2 Cables must be brought into load block compartmen...

Страница 13: ...These contacts are connected to the Engine Start Contacts of the automatic transfer switch A Two Pole normally open closed to operate switch may also be used to start the generator AC Input These con...

Страница 14: ...the control panel The fuse next to the switch is to protect this circuit from damage due to excessive current C FIELD AND CONTROLLER FUSES These fuses protect the internal workings of the generator s...

Страница 15: ...and L3 to monitor the current in each output leg of the generator H PANEL LIGHT By turning on the panel light switch the panel lights Not pictured on diagram will be energized and will illuminate the...

Страница 16: ...13...

Страница 17: ...iance with the engine manufacturer s guidelines 4 Secure the generator for operation Skid mounted the power generating system should be mounted to a smooth hard surface suitable for supporting the sys...

Страница 18: ...able voltage setting 3 Connect the load s to the circuit breaker WARNING High voltage is present when the generator set is running 4 Move the Master Control Switch to the appropriate position 5 Adjust...

Страница 19: ...ry contact transfer switch etc Contact closure causes the unit to start and run while contact opening causes unit to shut down after a preset cool down period c Off unit operation is terminated units...

Страница 20: ...lly If frequency has not returned at the end of this time period the engine oil pressure status is observed to determine whether the engine is actually running or stopped If the engine has stopped i e...

Страница 21: ...Field exciter field poles Open in stator windings Check for continuity in windings Return to factory for repair if open Open or short in rotating rectifiers Check rectifiers Short Circuited Clear lea...

Страница 22: ...echanical load FLUCTUATING VOLTAGE May be indicated by flickering lights CAUSE CHECK AND REMEDY Irregular speed of engine Check engine for malfunction or load for fluctuation Fluctuating speed Stabili...

Страница 23: ...d not exceed the rated cur rent on any leg Dry bearing Replace bearing MECHANICAL NOISE CAUSE CHECK AND REMEDY Defective bearing Replace bearing Rotor scrubbing on stator Bad bearing replace Bent shaf...

Страница 24: ...tart equipment not used correctly 47 Fan damaged 16 Fault in cold start equipment 48 Fault in engine mounting housing 17 Broken fuel injection pump drive 49 Flywheel housing or flywheel not aligned 18...

Страница 25: ...22...

Страница 26: ...Ma an nu ua al l M Ma ar ra at th ho on n E El le ec ct tr ri ic c A A S Su ub bs si id di ia ar ry y o of f R Re eg ga al l B Be el lo oi it t C Co or rp p 1 10 00 0 E Ea as st t R Ra an nd do ol lp...

Страница 27: ...NM ME EN NT TA AL L C CO ON NS SI ID DE ER RA AT TI IO ON NS S 8 8 W WI IR RI IN NG G C CO ON NN NE EC CT TI IO ON NS S 8 8 O OP PE ER RA AT TI IO ON N 1 11 1 P PR RE E S ST TA AR RT T I IN NS SP PE...

Страница 28: ...LT TA AG GE E F FR RO OM M S ST TA AR RT TU UP P T TH HE EN N G GO OE ES S T TO O L LO OW W R RE ES SI ID DU UA AL L V VO OL LT TA AG GE E 1 19 9 G GE EN NE ER RA AT TO OR R I IS S O OV VE ER RH HE EA...

Страница 29: ...a al li if fi ie ed d t tr ra ai in ne ed d p pe eo op pl le e T Th he e c ca au ut ti io on ns s a an nd d w wa ar rn ni in ng gs s p po oi in nt t o ou ut t k kn no ow wn n c co on nd di it ti io on...

Страница 30: ...ld rotor PMG Armature stator PMG optional L1 L2 L3 Input Power Single Phase shunt powered regulator Sensing Input Single Phase 3 phase optional Exciter Field Power DC out PMG Input Power optional 1 ph...

Страница 31: ...v vo ol lt ta ag ge e A Ad dj ju us st ti in ng g t th he e r re eg gu ul la at to or r s s r re ef fe er re en nc ce e s se et t p po oi in nt t c ch ha an ng ge es s t th he e g ge en ne er ra at to...

Страница 32: ...ri in ng g g ge en ne er ra at to or rs s a ar re e p pr ro ov vi id de ed d w wi it th h a a k ke ey ye ed d s sh ha af ft t e ex xt te en ns si io on n F Fo or r d di ir re ec ct t d dr ri iv ve e g...

Страница 33: ...o or r s sa aw wi in ng g A An n a ap pp pr ro ov ve ed d c co on nn ne ec ct to or r m mu us st t b be e u us se ed d i in n c co on nj ju un nc ct ti io on n w wi it th h t th he e c co on nd du ui...

Страница 34: ...120 200 115 190 110 H HI IG GH H D DE EL LT TA A C CO ON NN NE EC CT TI IO ON N L1 L2 L3 T1 T4 T7 T10 T2 T5 T8 T11 T12 T9 T6 T3 L L L N VOLTAGE HIGH DELTA Hz L L L N 60 277 139 240 120 50 240 120 220...

Страница 35: ...L N L L VOLTAGE LOW ZIGZAG Hz L L L N 60 240 120 220 110 50 220 110 200 100 N No ot te e S Si in ng gl le e p ph ha as se e K KW W K KV VA A r ra at ti in ng gs s a ar re e a ap pp pr ro ox xi im ma...

Страница 36: ...9 9 R Re em mo ov ve e a an ny y m ma as sk ki in ng g m ma at te er ri ia al ls s a af ff fi ix xe ed d d du ur ri in ng g p pa ai in nt ti in ng g I In ns sp pe ec ct t t th he e g ge en ne er ra a...

Страница 37: ...pa ac ce e h he ea at te er rs s v ve er ri if fy y t th ha at t t th he e h he ea at te er r c ci ir rc cu ui it t i is s e en ne er rg gi iz ze ed d M MA AI IN NT TE EN NA AN NC CE E T Th he e f fo...

Страница 38: ...n ng g t th he e g ge en ne er ra at to or r f fa an n W WA AR RN NI IN NG G Q QU UA AL LI IF FI IE ED D E EL LE EC CT TR RI IC CA AL L P PE ER RS SO ON NN NE EL L M MU US ST T C CO ON ND DU UC CT T T...

Страница 39: ...IT TY Y W Wh he en n t th he e p po os si it ti iv ve e t te es st t p pr ro ob be e i is s c co on nn ne ec ct te ed d t to o t th he e d di io od de e s s a an no od de e a an nd d t th he e n ne eg...

Страница 40: ...f fl la at t b bl la ad de ed d s sc cr re ew w d dr ri iv ve er r o or r c ch hi is se el l p pr ry y t th he e b br ra ac ck ke et t b ba ac ck k f fr ro om m t th he e f fr ra am me e A Af ft te er...

Страница 41: ...a at ti io on n a as s i is s p po os ss si ib bl le e f fr ro om m o op pe er ra at ti in ng g p pe er rs so on nn ne el l a an nd d i in nd di iv vi id du ua al ls s p pr re es se en nt t d du ur ri...

Страница 42: ...f t th he e r re es su ul lt ts s i in nd di ic ca at te e g ge en ne er ra at to or r p pr ro ob bl le em ms s p pe er rf fo or rm m i in ns su ul la at ti io on n c co on nt ti in nu ui it ty y a a...

Страница 43: ...CE ES S F FL LU UC CT TU UA AT TI IN NG G V VO OL LT TA AG GE E C CA AU US SE E C CH HE EC CK K A AN ND D R RE EM ME ED DY Y F Fl lu uc ct tu ua at ti in ng g e en ng gi in ne e s sp pe ee ed d C Ch...

Страница 44: ...ED DY Y D De ef fe ec ct ti iv ve e b be ea ar ri in ng g R Re ep pl la ac ce e b be ea ar ri in ng g L Lo oo os se e o or r m mi is sa al li ig gn ne ed d c co ou up pl li in ng g T Ti ig gh ht te en...

Страница 45: ...0 0 4 43 32 2P PS SL L6 62 21 12 2 0 02 22 26 6 8 86 65 56 6 1 14 4 1 1 4 44 45 5 3 38 85 5 4 43 33 3P PS SL L6 62 21 16 6 0 01 12 21 15 5 1 1 0 06 67 72 2 1 16 6 2 2 4 42 25 5 3 34 45 5 4 43 33 3P PS...

Страница 46: ...5 5 M Mo ou un nt ti in ng g A Ad da ap pt te er r S SA AE E 6 6 E Ex xc ci it te er r R Ro ot to or r 1 16 6 S Sh ha af ft t 7 7 E Ex xc ci it te er r S St ta at to or r 1 17 7 D Dr ri iv ve e H Hu u...

Страница 47: ...en n 2 28 80 0 f fr ra am me e o on nl ly y 1 15 5 E En nd d B Br ra ac ck ke et t d dr ri iv ve e e en nd d 6 6 E Ex xc ci it te er r R Ro ot to or r 1 16 6 B Be ea ar ri in ng g d dr ri iv ve e e e...

Страница 48: ...EQUIPMENT When selecting the proper towing equipment the two most important factors that must be considered are the M G T W Maximum Gross Trailer Weight and the Tongue Weight The M G T W is the total...

Страница 49: ...1 Loading Trailer The trailer should be loaded so that the downward tongue weight is approximately 10 of the gross trailer weight 2 Driving The following precautions should be taken when towing a tra...

Страница 50: ...owing vehicle tires check tires for wear and proper inflation Consult Vehicle Owner s Manual for proper level of inflation of tires for towing a trailer 8 Trailer Tires Check tires for wear and proper...

Страница 51: ...uxiliary use Connect green and brown harness ends to the right hand light in the same manner Attach white ground wire to trailer tongue or frame Mount the front side marker lights in the area shown At...

Страница 52: ...a Baldor Generator repair facility determines that the problem with a Baldor product is not due to defects in Baldor workmanship or materials then the party requesting warranty service will be respons...

Страница 53: ...y included within the terms of specific warranty 4 The premium costs for overtime labor requested by the owner 5 All parts transportation costs All warranty claims must be submitted to a Baldor Genera...

Страница 54: ...will not cover repair where normal use has exhausted the life of a part or generator It should be remembered that the service life of any generator is dependent on the care it receives and the conditi...

Страница 55: ...ctive harm WARNING CALIFORNIA PROPOSITION 65 WARNING Diesel engine exhaust and some constituents are known to the state of California to cause cancer birth defects and other reproductive harm WARNING...

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