background image

SIMPLE TROUBLESHOOTING 
 

Listed below are the more simple solutions to some of the more common problems that are reported 
to the Service Department at Baldor Generators. These troubleshooting solutions are meant to be an 
aid for a person who has minimal electrical knowledge and experience. More in-depth, detailed 
troubleshooting information for a person more knowledgeable and experienced in electricity can be 
obtained by contacting the Technical Service Department at Baldor Generators by calling (920) 236-
4200. 
 
 

BEFORE BEGINNING TO TROUBLESHOOT THE GENERATOR SET, 
DISCONNECT THE SPARK PLUG (IF APPLICABLE) AND THE BATTERY 
(IF APPLICABLE) AND ALLOW THE UNIT TO COOL DOWN. 

 
                                        

                                     

EYE PROTECTION SHOULD BE WORN WHILE TROUBLESHOOTING 
THIS GENERATOR SET. 

 

                                      
          

 

NO OUTPUT 

 
1

.  Bad Voltage regulator fuse

. Check the voltage regulator fuse and replace it if necessary. 

 
2. 

The generator speed is too slow

.

 If the generator is turning too slow the generator set will 

produce low or no output voltage. Make sure the generator is turning at the speed on the 
nameplate. 

 
3

.   Broken wires or loose connections.

  Broken wires or loose connections can cause the 

generator set to have low or no output voltage. Check all wiring for broken wires and 
bad/loose connections. 

 
4.   

Bad circuit breaker

. If a circuit breaker opens up and will not reset, or the reset button is 

not free-floating, your generator will not produce power out of all the receptacles. Check for 
continuity across each circuit breaker with a continuity tester or ohmmeter (The wires must 
be removed from the circuit breaker prior to checking it). 

 
5.  

Loss of residual magnetism

. Loss of residual magnetism will not allow the generator's 

excitation system to build up and thus the generator set will not produce any power. To 'Flash' 
the generator set, (restore residual magnetism) follow these steps: 

 

A.  Disconnect exciter winding leads F1 and F2 from the voltage regulator. 

 

B.  Start the generator set. 

 

C.  With the generator set running, apply 12VDC from a wet cell battery (Automotive type) to 

the F1 and F2 exciter winding leads for 1 second. 

 
D.  Stop the generator set and reconnect the F1 and F2 leads to the voltage regulator. 

 

                                      

 

        

 

 
 

- 11 -

 

Содержание OHV Series 3KW-9KW

Страница 1: ...PREMIER POW R PRODUCTS GENERATORS OHV Series 3KW 9KW BALDOR GENERATORS 3815 Oregon Street Oshkosh WI 54902 Telephone 236 4200 Fax 920 236 4219 FORM S PSG 002 7 EFFECTIVE DATE 4 4 97 OHV SERIES COVER M...

Страница 2: ...your generator set inspect it closely for shipping damage If you find some damage notify the transportation company immediately and file a freight damage claim Think of this manual as a tool to help...

Страница 3: ...es are not normally lethal an involuntary jerk of the hand caused by a hot surface or by an electrical shock can result in injury Repair of electrical generating equipment requires specialized skills...

Страница 4: ...le under the influence of alcohol drugs or medication When transporting or using a generator set with the wheel option secure the unit to prevent it from moving around Do not tamper with or change the...

Страница 5: ...RATOR SETS Operate the generator set on a level surface If the generator set is tilted fuel spillage may result Handle fuel with care It is highly flammable Use only clean properly marked and approved...

Страница 6: ...e generator set free of grass leaves and excessive grease and oils Allow the generator set to cool before transporting it or storing it indoors Have fire extinguisher accessible and nearby while opera...

Страница 7: ...leshooting 11 Control Panel Information for OHV30 13 Control Panel Information for OHV40 50 60 14 Control Panel Information for OHV85 15 Gen End Componentry Diagrams OHV30 16 Parts Breakdown List for...

Страница 8: ...HEAT All engines give off considerable heat when running Since the engine and your generator set uses air to keep it cool it is important that the temperature of the area in which it is located is doe...

Страница 9: ...r home where the building is also supplied electricity by a local utility shall be connected only by a competent electrician and only after the main service entrance switch has been disconnected and l...

Страница 10: ...RUNNING ALWAYS CLEAN UP ANY SPILLED FUEL AND ALLOW IT TO DRY PRIOR TO STARTING AN ENGINE FUEL L P or Natural Gas Make sure the gaseous fuel being supplied to the unit is in vapor form and that it is...

Страница 11: ...h or sponge Do not use sprayed water or compressed air to clean the generator set or it s components INSPECTING Inspect the external wires of the generator set for cuts fraying or loose connections Re...

Страница 12: ...OULD ONLY BE PERFORMED BY A COMPETENT MECHANIC FAMILIAR WITH THE OPERATION SERVICING AND SAFETY PRECAUTIONS RELEVENT TO THE ENGINE BEING WORKED ON This manual contains only very minimal engine mainten...

Страница 13: ...he carburetor After shutting the engine off be sure to close all the fuel valves 2 Disconnect and remove the battery if your generator set is so equipped 3 Drain the used oil from the engine s crankca...

Страница 14: ...ctors that influence the amount of current needed to start a motor are 1 The type of load connected to the motor If the electric motor is connected to a hard starting load such as an air compressor it...

Страница 15: ...er if known 4 Quantity of parts NOTE Engine parts can usually be obtained from a local representative of your engine manufacturer via the information in the engine manufacturer s owner s manual Pow R...

Страница 16: ...with a fuel valve open it at this time 7 Check the fuel system for fuel leaks and repair them prior to starting the engine WIPE UP ANY SPILLED FUEL AND ALLOW IT TO DRY PRIOR TO STARTING THE ENGINE 8...

Страница 17: ...engage it If the engine does not start after turning the engine over a few times smell for fuel near the air cleaner If there is a significant gasoline smell coming from the air cleaner turn the choke...

Страница 18: ...e Make sure the generator is turning at the speed on the nameplate 3 Broken wires or loose connections Broken wires or loose connections can cause the generator set to have low or no output voltage Ch...

Страница 19: ...set will produce low or no output voltage Make sure the generator is turning at the speed specified on the nameplate 2 Broken wires or loose connections Broken wires or loose connections can cause th...

Страница 20: ...ousehold duplex receptacle it is rated for 120 VAC 15 Amps When using this receptacle you are utilizing the ground fault protection provided by the GFCI receptacle C ELAPSED TIME METER This meter disp...

Страница 21: ...ave the L14 20R receptacle which is capable of carrying 20 Amps OHV 60 has the L14 30R receptacle which is capable of carrying 30 Amps E ELAPSED TIME METER This meter keeps and displays a continuous r...

Страница 22: ...ous running total of the hours accumulated on the unit C VOLTMETER This voltmeter displays the voltage level being produced by the generator set D AC CIRCUIT BREAKERS These Circuit Breakers provide ov...

Страница 23: ...Generator End Componentry OHV30 Genset 16...

Страница 24: ...earing T 480 00025 HA3187A03SP Stator Bolt for 2500 Watt Gen SS Consult Factory Consult Factory Mate N Loc kit Not Shown 360 05000 EH0315A00 Control Box Empty Not Shown 370 11900 EH0331A00 Control Box...

Страница 25: ...Generator End Componentry OHV40 OHV50 OHV60 Control Box Componentry OHV40 OHV50 OHV60 18...

Страница 26: ...560 00700A EA0002A01SP Idler Magnet for Units with Honda Engines AA 560 00000 WD1541A00SP Duplex Receptacle 125 VAC 15 Amp BB 560 70020 WD1541A33SP GFCI Duplex Receptacle 125 VAC 20 Amp CC 560 10025 W...

Страница 27: ...Generator End Componentry OHV85 Control Box Componentry OHV85 20...

Страница 28: ...00090 HA3187A08SP Stator Bolt U 520 00403 SP9080SP Auto Idler System Switch V 540 00300 WD3201A02SP Voltmeter 0 300 VAC W 540 20000 WD3201A00SP Hour Meter Not Shown 550 00700 EA0002A00SP Auto Idler S...

Страница 29: ...Wiring Diagram OHV30 22...

Страница 30: ...Wiring Diagram OHV40 OHV50 OHV60 23...

Страница 31: ...Wiring Diagram OHV85E 24...

Страница 32: ......

Страница 33: ...erials If a Baldor Generator repair facility determines that the problem with a Baldor product is not due to defects in Baldor workmanship or materials then the party requesting warranty service will...

Страница 34: ...bor requested by the owner 5 All parts transportation costs All warranty claims must be submitted to a Baldor Generator repair facility prior to the expiration of the warranty period Baldor Generators...

Страница 35: ...ia to cause cancer birth defects and other reproductive harm CALIFORNIA PROPOSITION 65 WARNING Diesel engine exhaust and some constituents are known to the state of California to cause cancer birth de...

Страница 36: ...Service is just a phone call away 800 872 7697 www baldor com products generators asp 3815 Oregon Street Oshkosh WI 54902 Phone 920 236 4200 Fax 920 236 4219...

Отзывы: