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Balcrank Lion HP 1150-015, Руководство по эксплуатации, установке, обслуживанию и ремонту, Страница: 11 / 20

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11

Item Part Number

Description

Pump 

Quantity

Service Kit 

Quantity

1150-015

1150-018

900029

900027

900028

32

831768

Trip Rod

1

1

1

33

831769

Rod Head

1

1

1

34

831770

Retainer, Spring, Threaded

1

1

1

35

830641

Label, Lion

1

1

36

830350

Label, Warning

1

1

37

832114

Lifting Eye

1

1

38

832117

Fluid Adapter, Lion HP 50:1

1

832256

Fluid Adapter, 50:1, Stub Tote

1

39

832132

Seal Adapter

1

1

40

832135

Seal Carrier

1

1

41

832134

Seal Retainer

1

1

1

42

832133

Rod Guide

1

1

1

43

830678

Seal, Ultrathane

1

1

1

44

832131

Pump Tube - 400lb. drum

1

832254

Pump Tube - Stub Tote

1

45

832128

High Pressure Cylinder

1

1

46

832127

Primer Cylinder

1

1

47

830676

Port Extension

1

1

48

832116

Upper Rod

1

1

49

832126

Lower Rod - 400lb drum

1

832255

Lower Rod - Stub Tote

1

50

808324

Spring

1

1

1

51

832125

Piston Nut

1

1

52

806167

Ball

1

1

53

830679

Seal, Ultrathane

1

1

1

54

832123

Primer Rod

1

1

55

832124

High Pressure Piston

1

1

56

Seal Retainer**

1

57

Seal, Ultrathane**

1

58

Primer Valve**

59

Retaining Ring**

60

832833

Seal Case Assembly

1

1

61

812166

Piston

1

1

62

805715

Nut, Hex 1/2-20

1

1

63

831489

Grounding Lug (not shown)

1

1

Parts List

Lion HP

®

 50:1 Ratio Pump 

1150-015  400lb. Drum

1150-018  Stub Tote

Service Kits

900029  Pump Lower Rebuild Kit

900027  Air Motor Rebuild Kit  (*see note)

900028  Air Motor Soft Parts Kit  (*see note)

*Additional parts in kit.  Kit is also used for Tiger HP & Lion 

HP oil pumps.

** Items 56, 57, 58, and 

59 are contained in item 

60 (832833 - seal case 

assembly)

Содержание Lion HP 1150-015

Страница 1: ...HP 50 1 Grease Pump Series Operation Installation Maintenance and Repair Guide Thoroughly read and understand this manual before installing operating or servicing described equipment Model Pump Versi...

Страница 2: ...sive vapors take action to prevent static sparking Failure to ground the pump piping valves containers or other miscellaneous equipment can result in fire or explosion A green grounding lug is provide...

Страница 3: ...for pumping to distances of up to 300 feet The Lion HP air motor features a precision air valve mechanism with dual valve ports for improved high speed breathing It also contains a positive trip dete...

Страница 4: ...allation CAUTION Performance will be affected by a suction path seal follower plate that is not air tight WARNING Attach a proper ground wire to the pump grounding lug item 62 before starting the pump...

Страница 5: ...Figure 11 1 Mount the pump horizontally in a bench vise Clamp the vise to the upper body of the pump and use elastic jaw cushions in the vise to prevent scarring the pump surface With a socket wrench...

Страница 6: ...Stems 22 13 Remove the Valve Trip Assembly shown in figure 3 from the top of theAir Piston Remove the Air Piston plus Rod Coupler items 18 and 19 from the vise and set aside Note It is not necessary...

Страница 7: ...ure 8 3 Collect the parts group shown in figure 8 Clamp FluidAdapter 38 in the bench vise Attach Upper Rod 48 to Lower Rod 49 Figure 9 4 Substitute rebuild kit parts in place of old items where applic...

Страница 8: ...the vise to prevent scarring the pump surface Install the Air Motor Subassembly shown in figure 4 into the Upper Body 2 Install from the top of the pump opposite the direction of the 1 2 NPT port on...

Страница 9: ...e air motor and or seal damage etc Insure a filter is used on air inlet to pump Fluid is leaking from the exhaust Fluid seal 43 fig 8 is worn damaged Replace fluid seal Erratic pump operation Air ente...

Страница 10: ...her Lock 1 2 4 4 10 805813 Nut Hex 1 2 13 4 4 11 No Longer Used 12 805844 Washer Lock 5 16 4 4 13 No Longer Used 14 833527 Bolt 5 16 18 4 4 15 831366 Nut Hex Jam 5 8 18 1 1 1 16 832228 Diffuser Plate...

Страница 11: ...er 1 1 47 830676 Port Extension 1 1 48 832116 Upper Rod 1 1 49 832126 Lower Rod 400lb drum 1 832255 Lower Rod Stub Tote 1 50 808324 Spring 1 1 1 51 832125 Piston Nut 1 1 52 806167 Ball 1 1 53 830679 S...

Страница 12: ...igure 3 Head Assembly Assembly Stage 2 G G L G L G L 25 Item number see page 10 Grease application point see detail in written procedure Loctite application point see detail in written procedure L L E...

Страница 13: ...22 27 28 29 Exploded Views Lion HP 50 1 Ratio Pump 1150 015 1150 018 Air Motor G G G G G G L 25 Item number see page 10 Grease application point see detail in written procedure Loctite application po...

Страница 14: ...tage 4 5 G G G L 25 Item number see page 10 Grease application point see detail in written procedure Loctite application point see detail in written procedure 7 37 1 3 35 36 Label on Back Side Explode...

Страница 15: ...5 Item number see page 10 Grease application point see detail in written procedure Loctite application point see detail in written procedure 43 54 53 1 drop only L 1 drop only L 1 drop only L 1 drop o...

Страница 16: ...e 8 Figure 10 Bare Pump Assembly Assembly Stage 9 G G G L 25 Item number see page 10 Grease application point see detail in written procedure Loctite application point see detail in written procedure...

Страница 17: ...nal Pump Assembly Assembly Stage 10 Complete Air Motor Subassembly 14 Complete Lower Pump Subassembly G L 25 Item number see page 10 Grease application point see detail in written procedure Loctite ap...

Страница 18: ...ump 1150 015 1150 018 Figure 12 Complete Pump Dimensions Features 6 125 holecircle 45 2 17 453 4places equallyspaced 2 17 TYP 45 6125 hole circle 453 4 places equally spaced 54 7 31 9 1150 015 21 4 11...

Страница 19: ...pages 10 11 and updated warranty statement Rev D Changed part number for item 2 in parts list Rev E Added part number 832833 seal case assembly to pages 11 16 Rev F Removed item 8 no longer used from...

Страница 20: ...20 Balcrank Corporation Weaverville NC 28787 800 747 5300 800 763 0840 Fax www balcrank com Service Bulletin SB 1074 Rev H 12 15 For Warranty Information Visit www balcrank com...

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