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Note - More frequent cleaning may be required when driving in dusty condition.

Periodic  Maintenance  &  Lubrication  Chart

21

1.

Servicing

3

3

3

3

3

3

3

1st  -  750  Kms  /  30  Days
2nd  onward  @5000  Kms

2.

Engine  idling  speed  /  CO%

A

A

A

A

A

A

A

A

3.

Valve  tappet  clearance

A

A

A

A

A

A

A

A

4.

Engine  oil

R

R

R

R

R

R

R

R

Replace  at  5000  Kms

5.

Oil  strainer 

CL

CL

CL

CL

CL

CL

CL

CL

Clean  at  5000  Kms

6.

Paper  oil  filter

R

R

R

R

R

R

R

R

Replace  at  every  oil  change

7.

Spark  plug  functioning  /  Gap  (2  nos.)

C,  A,  R C,  A

C,  A C,  A

R

C,  A C,  A

R

Replace  at  every  15000km

8.

Air  cleaner  element  Clean   /  Replace

CL,  R

CL

CL

CL

R

CL

CL

R

Clean  at  every  5000Km
Replace  at  every  15000km

9.

Air  filter  cover  ‘O’  Ring

R

R

Replace  at  every  20000km

10. Fuel  cock  sediment  bowl  cleaning

CL

CL

CL

CL

CL

CL

CL

11. Carburettor  float  bowl  cleaning

CL

CL

CL

CL

Clean  at  every  10000km

12. Carburettor  rubber  duct

C,  R

C

C

C

C

R

C

C

Replace  at  every  20000km

13. Fuel  pipes

C,  R

C

C

C

C

R

C

C

Replace  at  every  20000km

14. Battery  electrolyte  level

C,  A

C,  A

C,  A C,  A C,  A C,  A C,  A

C,  A

15. Clutch  lever  free  play

C,  A

C,  A

C,  A C,  A C,  A C,  A C,  A

C,  A

V

RECOMMENDED  FREQUENCY

Servicing

Sr.

No.

Operation

1st

750

2nd

5000

3rd

10000

4th

15000

5th

20000

6th

25000

7th

30000

Kms

Periodic  Maintenance  &  Lubrication  Chart

22

16. Throttle  grip  play

C,  A

C,  A

C,  A C,  A C,  A C,  A C,  A

C,  A

17. Rear  brake  pedal  free  play

C,  A

C,  A

C,  A C,  A C,  A C,  A C,  A

C,  A

18. Brake  lining  or  pad  wear

CL,  R

CL

CL

CL,  R

CL

CL

CL,  R Replace  at  every  15000km

19. Brake  fluid  level/Top  up/Repl.  (If  Appl)

C,  A,  R C,  A

C,  A C,  A C,  A C,  A C,  A

R

Replace  at  every  30000km

20. Master  cyl.  cup  &  dust  seal  (If  Appl)

R

R

Replace  at  every  30000km

21. Caliper  piston  seal  &  dust  seal   (If  Appl)

R

R

Replace  at  every  30000km

22. Brake  hose  pipe 

C,  R

C,  R Replace  at  every  30000km

23. Brake  cam  &  pedal  pivot  pin

L

L

L

24. Steering  play

C,  A

C,  A

C,  A C,  A C,  A C,  A C,  A

C,  A

25. Steering  stem  bearing

C,  L,  R

C,L,R

C,L,R

C,L,R

26. All  fasteners  tightness

C,  T

C,  T

C,  T C,  T C,  T

C,  T

C,  T

C,  T

27. Rear  sprocket  fasteners

C,  T

C,  T

C,  T C,  T C,  T

C,  T

C,  T

C,  T

28. Rear  wheel  rubber  shock  damper

C,  R

C,  R

C,  R

C,  R Replace  at  every  10000km

29. Silencer  drain  hole  cleaning

CL

CL

CL

CL

CL

CL

CL

CL

Clean  at  every  5000km

30. Cylinder  head  de-carbonising,

valve  lapping  &  Replace  valve  oil  seals

CL

CL

CL

Clean  at  every  15000km

31. Engine  air  breather  tube

R

R

Replace  at  every  20000km

32. Drive  chain  slackness  adjustment 

C,  A,  L C,A,L C,A,L C,A,L C,A,L C,A,L C,A,L C,A,L Lubricate  at  every  500km 

&  lubrication

A-slackness  whenever  reqd.

RECOMMENDED  FREQUENCY

Servicing

Sr.

No.

Operation

1st

2nd

3rd

4th

5th

6th

7th

750

5000

10000 15000 20000 25000 30000

Kms

Содержание CT-100

Страница 1: ...er for servicing and repairs of your Bajaj CT 100 In the rare event of going to a local garage always insist on Genuine Bajaj Spares to ensure safety performance and longer life of your vehicle Should...

Страница 2: ...g This indicates that a potential hazard or injury to you or other persons and to the vehicle can happen if the advise provided is not followed Safety and Warning Information Caution This indicates th...

Страница 3: ...00 17 Tyre Pressure Front 1 75 kg cm2 24 5 psi Rear Solo 2 00 kg cm2 28 psi Rear Pillion 2 50 kg cm2 36 psi Electrical System 12 Volts AC DC Head Lamp 35 35 W Stop Lamp Tail Lamp 21 W 5 W Turn Signal...

Страница 4: ...s turned to Left or Right Turn pilot indicator will flash Symbol is visible under lit condition 6 Steering Lock cum Ignition Switch Key operated switch for Ignition ON OFF locking handle bar Location...

Страница 5: ...in and release C Horn Button Press horn button for sounding horn D Pass Switch Press the switch to flash the head light It is used to give signal to vehicles coming from opposite side while overtakin...

Страница 6: ...on of fuel Economy zone 7 All lamps OFF While engine running Tail lamp Meter lamp and Pilot lamp s ON While engine running Head lamp Pilot lamp Tail lamp and Meter lamps ON F E Removal of Side Cover L...

Страница 7: ...rame and press Side cover inside Match the lock plate of Side cover properly with bracket on Chassis and Lock For Side cover LH For Side cover RH adopt same procedure and fit the screw D properly Batt...

Страница 8: ...letely closed and kick the engine with kick starter lever When the engine is warmed up enough to idle without using choke return the choke to OFF position Depress the clutch lever completely Kick the...

Страница 9: ...ver play Tyre pressure Always maintain the recommended tyre pressure Carburettor Adjust idling speed How to Ride Your Bike 13 A Gear Shifting Lever NOTE When the engine is already warm on 0 hot days H...

Страница 10: ...wrap up loose clothes while driving or riding to avoid entangling in wheel or other objects on road Always concentrate on riding for safety Engine Oil Check engine oil level every day before starting...

Страница 11: ...ith Tap Water Environment care must be taken to dispose off used battery It is always recommended to hand over the same to the Authorised battery Bajaj dealer for proper disposal When battery is found...

Страница 12: ...if a vehicle remains off road for a longer duration more than 15 days The correct careful non use maintenance carried out before storing the vehicle will prevent the vehicle from rusting and from such...

Страница 13: ...7th 30000 Kms Periodic Maintenance Lubrication Chart 22 16 Throttle grip play C A C A C A C A C A C A C A C A 17 Rear brake pedal free play C A C A C A C A C A C A C A C A 18 Brake lining or pad wear...

Страница 14: ...q 2 Check all locks P T cap ignition switch steering lock Side cover q 3 Check for smooth operation for fuel cock q 4 Check engine oil level and top up if required q 5 Check all controls for proper f...

Страница 15: ...l at every 20000 kms 21 Clean clutch switch at every 10000 kms If applicable 22 Check adjust clutch accelerator 23 Replace starter clutch bush kit at every 15000 kms If applicable 24 Replace engine fo...

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