Note - More frequent cleaning may be required when driving in dusty condition.
Periodic Maintenance & Lubrication Chart
21
1.
Servicing
3
3
3
3
3
3
3
1st - 750 Kms / 30 Days
2nd onward @5000 Kms
2.
Engine idling speed / CO%
A
A
A
A
A
A
A
A
3.
Valve tappet clearance
A
A
A
A
A
A
A
A
4.
Engine oil
R
R
R
R
R
R
R
R
Replace at 5000 Kms
5.
Oil strainer
CL
CL
CL
CL
CL
CL
CL
CL
Clean at 5000 Kms
6.
Paper oil filter
R
R
R
R
R
R
R
R
Replace at every oil change
7.
Spark plug functioning / Gap (2 nos.)
C, A, R C, A
C, A C, A
R
C, A C, A
R
Replace at every 15000km
8.
Air cleaner element Clean / Replace
CL, R
CL
CL
CL
R
CL
CL
R
Clean at every 5000Km
Replace at every 15000km
9.
Air filter cover ‘O’ Ring
R
R
Replace at every 20000km
10. Fuel cock sediment bowl cleaning
CL
CL
CL
CL
CL
CL
CL
11. Carburettor float bowl cleaning
CL
CL
CL
CL
Clean at every 10000km
12. Carburettor rubber duct
C, R
C
C
C
C
R
C
C
Replace at every 20000km
13. Fuel pipes
C, R
C
C
C
C
R
C
C
Replace at every 20000km
14. Battery electrolyte level
C, A
C, A
C, A C, A C, A C, A C, A
C, A
15. Clutch lever free play
C, A
C, A
C, A C, A C, A C, A C, A
C, A
V
RECOMMENDED FREQUENCY
Servicing
Sr.
No.
Operation
1st
750
2nd
5000
3rd
10000
4th
15000
5th
20000
6th
25000
7th
30000
Kms
Periodic Maintenance & Lubrication Chart
22
16. Throttle grip play
C, A
C, A
C, A C, A C, A C, A C, A
C, A
17. Rear brake pedal free play
C, A
C, A
C, A C, A C, A C, A C, A
C, A
18. Brake lining or pad wear
CL, R
CL
CL
CL, R
CL
CL
CL, R Replace at every 15000km
19. Brake fluid level/Top up/Repl. (If Appl)
C, A, R C, A
C, A C, A C, A C, A C, A
R
Replace at every 30000km
20. Master cyl. cup & dust seal (If Appl)
R
R
Replace at every 30000km
21. Caliper piston seal & dust seal (If Appl)
R
R
Replace at every 30000km
22. Brake hose pipe
C, R
C, R Replace at every 30000km
23. Brake cam & pedal pivot pin
L
L
L
24. Steering play
C, A
C, A
C, A C, A C, A C, A C, A
C, A
25. Steering stem bearing
C, L, R
C,L,R
C,L,R
C,L,R
26. All fasteners tightness
C, T
C, T
C, T C, T C, T
C, T
C, T
C, T
27. Rear sprocket fasteners
C, T
C, T
C, T C, T C, T
C, T
C, T
C, T
28. Rear wheel rubber shock damper
C, R
C, R
C, R
C, R Replace at every 10000km
29. Silencer drain hole cleaning
CL
CL
CL
CL
CL
CL
CL
CL
Clean at every 5000km
30. Cylinder head de-carbonising,
valve lapping & Replace valve oil seals
CL
CL
CL
Clean at every 15000km
31. Engine air breather tube
R
R
Replace at every 20000km
32. Drive chain slackness adjustment
C, A, L C,A,L C,A,L C,A,L C,A,L C,A,L C,A,L C,A,L Lubricate at every 500km
& lubrication
A-slackness whenever reqd.
RECOMMENDED FREQUENCY
Servicing
Sr.
No.
Operation
1st
2nd
3rd
4th
5th
6th
7th
750
5000
10000 15000 20000 25000 30000
Kms