Bajaj Auto RE 4-stroke Скачать руководство пользователя страница 64 | Manualshive

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A. Oil Strainer Cleaning

•

Oil Strainer is situated inside the plug as shown in the figure.

•

Oil Strainer should be cleaned in accordance with periodic maintenance chart.

B. Oil Filter

•

Replace the oil filter element assembly at every 10, 000 Kms. Ensure Engine oil level confirms to
maximum level indicated of dipstick on replacement of oil filter.

A. Location of
Oil strainer

B. Oil filter

A

B

3.3 Engine Oil-Checking / Replacement

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Содержание RE 4-stroke

Страница 1: ...User s Guide Petrol CNG LPG WORLD S NO 1 Three Wheeler...

Страница 2: ...icator G Petrol mode indicator E Battery charging indicator D Neutral Indicator C Hi beam indicator B RH turn pilot indicator A LH turn pilot indicator 7 On off parking switch 3 Hazard switch 6 Switch...

Страница 3: ...equipped with all necessary facilities skill sets and trained manpower for servicing and repairs of your RE 4 STROKE In the event of going to a local garage always insist on Genuine Bajaj Spares to en...

Страница 4: ...l hazard that could result in death or injury WARNING CAUTION Indicates a potential hazard that could result in vehicle damage NOTE Indicates special information to make maintenance easier or instruct...

Страница 5: ...Index Index 1 Before Driving 1 2 Operating your vehicle 41 3 Preventive maintenance 53 4 Pre Delivery Inspection check points 72 5 Notice 74 6 Delivery Certificate 76...

Страница 6: ...1 Before Driving 1 1 1 Locks 1 2 Mirrors 1 3 Handle bar and Dashboard 1 4 Other controls 1 5 Other Important parts location 1 6 Identification data 1 7 Technical Specifications...

Страница 7: ...key in anti clockwise direction to align the lock position push in and rotate clockwise After confirming the locking of handle bar take out the key from barrel Un locking Turn the key anti clockwise...

Страница 8: ...lock insert the key and rotate it clockwise or anticlockwise respectively Tool Box Lock To Unlock or lock Tool box lock insert the key and rotate it clockwise or anticlockwise respectively Glove Box L...

Страница 9: ...r properly with body and rotate key clockwise Filling Door Locks Petrol vehicle For filling petrol in tank open the lockable cover To open the lock insert the key rotate it anticlockwise To lock the d...

Страница 10: ...ling door lock For filling gas in tank open the lockable cover To open the lock insert the key rotate it Anticlockwise To lock the door insert the key rotate it clockwise A Gas Filling Door Lock Unloc...

Страница 11: ...mirror so that you can see the rear sides of your vehicle in the mirrors Be careful when judging the size or distance of a vehicle or other object seen in the side convex mirror Be aware that object l...

Страница 12: ...etrol Vehicle Gas Vehicle A Speedometer and odometer B Tell Tale Indicators C Switch LH D Switch RH E On off parking switch F Mobile Charger socket G Hazard switch H Stereo switch I Selector Switch J...

Страница 13: ...cators Petrol Gas 1 Battery charging indicator 2 LH turn pilot indicator 3 RH turn pilot indicator 4 Hi beam indicator 5 Neutral Indicator 6 Petrol mode indicator 7 Gas mode indicator 8 Gas level indi...

Страница 14: ...icle then battery is not getting charged In this case immediately take the vehicle to Distributor Dealer 2 3 Turn Pilot indicators LH RH When you turn on the left or right turn signals the correspondi...

Страница 15: ...itched ON provided the vehicle is in Neutral gear The light will go off as soon as the gear is engaged This helps the driver to confirm Neutral position while starting and stopping the vehicle Note St...

Страница 16: ...Indicator LED lamps in tell tale indicator shows the gas level in tank Whenever tank is full all LED lamps will glow One by one lights will go off as the gas level in tank drops Whenever only R light...

Страница 17: ...de indicator lights remain OFF LH Front and Rear LH side indicator lamps and LH turn pilot indicator will flash simultaneously RH Front and Rear RH side indicator lamps and RH turn pilot indicator wil...

Страница 18: ...Head Tail and Parking lamps will be ON Hi beam indication will be ON if switch is in High Beam position B Wiper Motor switch It has 2 positions ON Wiper motor ON OFF Wiper motor OFF Wiper blade shoul...

Страница 19: ...parking hazard circuit PARKING Parking light and hazard operation will come on when respective switches on switch board are ON and key is in parking position START starter motor will start After holdi...

Страница 20: ...ll 4 indicator lights simultaneously and both turn pilot indicators will blink simultaneously Key switch should be in ON or Parking position to operate hazard switch B Stereo Switch A switch is provid...

Страница 21: ...ded on the front face which controls gas and petrol supply It has 3 positions 1 Gas The vehicle will run on gas i e LPG CNG 2 Off Both gas and petrol solenoids will be off 3 Petrol The vehicle will ru...

Страница 22: ...1 4 Other Controls 17 Other Controls 1 4 A Parking Brake 1 4 B Brake Pedal 1 4 C Clutch Lever 1 4 D Reverse Lever...

Страница 23: ...securely or does not fully release have your vehicle inspected immediately by an authorized distributor dealer 1 4 A Parking Brake A Parking Brake It is located below dashboard To apply the parking b...

Страница 24: ...gear when vehicle is parked on uphill Remember that even if transmission is in gear you must apply the parking brake fully Shift the vehicle into Reverse Gear When Vehicle is parked on Downhill When p...

Страница 25: ...the brakes are applied you should have the brakes checked by an authorized distributor dealer Do not ride the brakes by applying them continuously or resting your foot on the pedal This will result i...

Страница 26: ...washing the underside of the vehicle test the brakes while driving at a slow speed to see if they have maintained their normal effectiveness If the brakes are less affective than normal dry them by re...

Страница 27: ...tch is operated by hand lever located on LH side of handle bar CAUTION Do not drive with clutch lever in pressed condition It could result in excessive clutch wear clutch damage or loss of engine brak...

Страница 28: ...neutral stop the vehicle with engine idling Pull the reverse gear lever Press clutch lever Engage transmission into first gear Release the clutch lever slowly and open throttle to set the vehicle in...

Страница 29: ...5 A Petrol Tank 1 5 A1 Fuel Cock 1 5 B Battery0 1 5 C Spare Wheel 1 5 D Mobile Charger Socket water bottle holder 1 5 E Air Filter 1 5 F Fuel Filter 1 5 G Fuse Box 1 5 H Oil Cooler 1 5 I Cylinder Ref...

Страница 30: ...rear RH side Fuel tank capacity is 8 litres including Reserve of 1 5 litres B Petrol Tank limphome facility for Gaseous vehicles Petrol tank is mounted on rear RH side Petrol tank capacity is 3 0 lit...

Страница 31: ...ock Fuel cock knob is located near driver seat Fuel cock is operated by this knob It has 3 position ON fuel level is above 1 5 litre RES fuel level drops below 1 5 litre OFF fuel supply cut off ON OFF...

Страница 32: ...ks away from the battery or an explosion may occur Never smoke when working in the vicinity of the battery When checking or servicing the battery disconnect the negative cable Be careful not to cause...

Страница 33: ...Wheel Spare Wheel Location of spare wheel is under driver seat Remove 2 bolts of driver seat frame Tilt the driver seat frame to handle bar side To remove spare wheel remove the 2 nuts securing the sp...

Страница 34: ...le Holder B B A A Mobile Charger Socket Mobile charger socket is on dashboard Mobile can be charged in Key OFF condition key ON position and Parking position B Water Bottle Holder Water bottle holder...

Страница 35: ...Air Filter Air filter is used to provide clean air to engine It is located on body near engine 1 5 E Air Filter Air Filter 30...

Страница 36: ...lter Fuel filter is given to provide clean fuel to the engine It is in between fuel pipes from fuel tank i to Carburetor in Petrol vehicles ii to solenoid in Gas vehicles Fuel Filter Petrol Vehicle Fu...

Страница 37: ...ttery fuse box Mounted on battery mounting bracket WARNING Battery fuse A B Always be sure to replace a blown fuse with a fuse of the correct ampere Never use a substitute such as aluminum foil or wir...

Страница 38: ...1 5 H Oil Cooler Oil Cooler Engine is fitted with oil cooler which helps to control the engine temperature and subsequently enhance the life of engine parts 33...

Страница 39: ...nk for filling tank and withdrawal of LPG along with safety devices C Shut Off Valve This shut off valve is to be closed when vehicle is parked for longtime or overnight Also in case of any leakage ob...

Страница 40: ...open the valve D and insert the LPG filling gun inside refilling unit Fill the LPG into cylinder E LPG Solenoid Valve This valve gets operated when ignition switch is in ON position and selector swit...

Страница 41: ...ling the gas Please ensure that dust plug is properly fitted Ensure that after removing dust plug all electrical supply is in OFF condition D Shut Off Valve It controls ON OFF supply of CNG gas as ind...

Страница 42: ...with CNG gas open the lockable door provided at RH side of body as shown in fig Remove Dust plug and fill the gas into cylinder till the pressure in cylinder reaches 200 bar Close the refueling unit b...

Страница 43: ...They are the only means of identifying your particular vehicle from others of the same model and type 1 6 Identification Data Chassis Number Location At Front on Dashboard Engine Number Location On R...

Страница 44: ...on RG6HCC BOSCH UR6CC Lubrication Pressurized lubrication by separate oil pump Transmission gears 4 Forward 1 Reverse Spark 39 Petrol Tank Capacity Petrol Vehicle Full 8 Litres Reserve 1 5 Litres Gas...

Страница 45: ...Indicator Lamp 10 W Horn 12V DC Reverse Lamp 10 W Pilot Lamp 5 W Vehicle Weight Petrol LPG CNG Kerb Wt 348 kg 368 kg 389 kg Max Wt 678 kg 698 kg 719 kg Max Speed Petrol 65 km h LPG 65 km h CNG 63 km h...

Страница 46: ...2 Operating Your Vehicle 41 2 1 Daily Safety Checks 2 2 Safe Driving Tips 2 3 Fuel Saving Tips 2 4 Running In 2 5 Starting and Driving...

Страница 47: ...d unobstructed Fuel Enough fuel in tank Check fuel pipes for cracks leakage Replace if found defective Electrical Operating of all tell tale lights switches horn etc Brakes Effectiveness lever play dr...

Страница 48: ...Driving down a Hill When driving down a hill the engine should be used for braking by shifting to next Lower gear Never drive while under the influence of alcohol or other drugs Alcohol and drugs can...

Страница 49: ...irement 3 Avoid following Sudden acceleration and frequent sudden braking Driving with foot on brake pedal Driving with partial disengaging of clutch half clutch Overloading Driving at high speeds Ove...

Страница 50: ...4th Speed km hr 10 15 25 35 Always keep within the specified running in speeds Do not race the engine excessively Do not start moving or race the engine immediately after starting Run the engine for...

Страница 51: ...onfirming the neutral lamp in tell tale indicator is lit Check Tell tale lights for Battery charging indicator in tell tale indicator is lit Use ignition switch key to start the vehicle Wait for about...

Страница 52: ...ould go off Release parking brake Press the clutch Shift into first gear Open the throttle a little and start to release the clutch very slowly As clutch starts to engage open the throttle a little mo...

Страница 53: ...Shifting Gears Close the throttle while pressing the clutch Shift into the next higher or lower gear Open the throttle partially while releasing the clutch 48...

Страница 54: ...top the vehicle with engine in idling condition Pull the reverse gear lever Press clutch Engage transmission into first gear Release the clutch pedal lever and open throttle to set the vehicle in moti...

Страница 55: ...uired to open the throttle slightly Still vehicle if does not start it is likely that vehicle is flooded with Gas Put the switch in OFF position Crank the engine as soon as the vehicle starts put swit...

Страница 56: ...engine On starting the engine release the choke immediately 3 Warm up the engine and run the vehicle on petrol for 2 to 4 minutes i e For 3 to 5 kms 4 To switch over engine to GAS put the selector sw...

Страница 57: ...Stopping the engine Close the throttle completely Shift the gear to neutral Turn the ignition switch to OFF position Ignition Parking Switch 52...

Страница 58: ...Lubrication Chart 3 3 Engine Box Oil Checking Replacement 3 4 Differential Oil Checking Replacement 3 5 Recommended Oil Grade and Quantity 3 6 Air Filter Cleaning Procedure 3 7 Battery 3 8 Wiper Motor...

Страница 59: ...A C A C A C A Adjust if required 10 Check Replace fuel pipes C R C R C R C R 11 Check Battery electrolyte level top up C T C T C T C T 12 Do Tyre rotation seq 1 seq 2 A A A A A A A Seq 1 at 5k 15k 25k...

Страница 60: ...ilter HPR CNG replace if required C R Replace if required 4 Clean Gas regulator CL Open Power valve 5 Replace all rubber components of gas kit After every three 3 years 6 Gas cylinder retesting After...

Страница 61: ...meter drive L L L L L L L L 9 Speedometer inner greasing L L L Every 10 000 km 10 Apply petroleum jelly on Battery terminals L L L L L L L L RECOMMENDED ODOMETER READING km 10K 5K 1K 15K 20K 25K 30K 3...

Страница 62: ...tely on the seating face of clutch cover Remove the dipstick check the oil level This should be between the two marks C and D as shown A Oil filler hole dipstick B Oil level dipstick C Upper level Max...

Страница 63: ...ound so that the oil settles down Remove oil drain plug Let the oil drain completely Tighten the drain plug Remove oil filling plug and pour the correct quantity of recommended oil Ensure oil level at...

Страница 64: ...cleaned in accordance with periodic maintenance chart B Oil Filter Replace the oil filter element assembly at every 10 000 Kms Ensure Engine oil level confirms to maximum level indicated of dipstick o...

Страница 65: ...Remove differential oil level bolt The oil level is correct if oil just starts flowing out when bolt is removed If oil is not flowing out i e Less oil level top up with specified oil till the oil star...

Страница 66: ...n a level ground so that the oil settles down Remove oil drain plug Let the oil drain completely Tighten the drain plug Remove oil filling plug and pour the correct quantity of recommended oil Check t...

Страница 67: ...efer periodic maintenance chart Do not reuse drained oil Dispose of drained oil properly Two different grade and brands of oil should not be mixed Ensure Engine oil level confirms to maximum level ind...

Страница 68: ...ir jet from inside tapping the element on ground Clean air filter housing by air jet and wipe it clean Assemble the air filter element in the housing fix the clips 3 6 Air Filter Cleaning Position fil...

Страница 69: ...lower level in any cell top up to upper level with distilled water only Check battery terminal voltage and Sp gravity Charge the battery if required Check connections of battery terminals and starter...

Страница 70: ...king feature is provided in the wiper motor Wiper blade will rest in extreme left position When viewed from inside the cabin Wiper Motor Before washing vehicle wrap the wiper motor with polythene shee...

Страница 71: ...the propeller shaft Hindustan petroleum AP3 Castro volvotine NLGI 3 Indian Oil Servo RR3 Bellows of propeller shaft should be kept in good condition and replaced immediately if torn Torn bellows will...

Страница 72: ...evel is between the Max and Min lines If the brake fluid level is near the Min line fill it up to the MAX line with recommended brake fluid CAUTION A rapid fluid loss indicates a leak in the brake sys...

Страница 73: ...luids Marketed by Type of oil Hindustan Petroleum Hp Super Duty brake fluid DOT 3 Indian Oil Corporation Servo brake fluid super HD Bharat Petroleum Bharat Heavy Duty brake fluid Castrol India Ltd Cas...

Страница 74: ...3 11 Free Play Free play for a At brake pedal 10 15 mm b At clutch Lever 4 5 mm c Accelerator grip 2 3 mm d Choke cable 2 3 mm at engine end e Spark plug gap 0 6 0 8 mm 69...

Страница 75: ...cified pressure The best tyres should always be kept at the rear wheels which are driving wheels thereafter follow the sequence of rotation Sequence 1 After 5 000 15 000 km Change front tyre face inte...

Страница 76: ...2 Front 2 1 kg cm 30 PSI 2 Rear 2 4 kg cm 34 PSI Tyre Size 4 00 8 4 6 PR All four tyres Correct Traction Optimum Handling Optimum Tyre Life Danger Poor Handling Poor Economy Rapid Wear Edge Danger Poo...

Страница 77: ...k for drivability hesitation Check Play Adjustment Cable Check and adjust all control cables Check and correct tyre inflation pressure including that of Spare wheel Electrical related Check all lights...

Страница 78: ...Details Engine No Chassis No Registration No Make and Purchase Date Selling Servicing Distributors Dealers Nature of Complaint in Brief For any additional Information or Assistance Please Contact Baj...

Страница 79: ...The essential features of the type described and illustrated herein remaining unaltered Bajaj Auto Limited reserves the right to carry out at any moment without being obliged to bring this booklet up...

Страница 80: ...ected test driven by me my representative at the time of taking delivery and it was found to be acceptable and free from any operational or visual defects Place Date Customer s Signature TO BE RETAINE...

Страница 81: ...Delivery Certificate Date of Sale Customer s Name Address Phone No Dealer s Name Address 77...

Страница 82: ...lways Insist on For optimum performance of vehicle For prolonged life of components vehicle For economical maintenance cost Genuinity Test For rider s safety Scratch Hologram to find Genuine Partial t...

Страница 83: ...onal Business Bajaj Auto Limited Akurdi Pune 411 035 India www bajajauto com E MAIL WEB SITE customerservice bajajauto co in WORLD S NO 1 Three Wheeler Bajaj Auto Limited Registered Head Office Akurdi...

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