20
21
RECOMMENDED FREQUENCY
Sr.
No.
Operation
General lubrication-Clutch level,
front brake level, kick lever.
Idle speed / CO%
27.
29.
28.
30.
Servicing
L
C,A
Use AP grease
C,A
L
1st
500
~
750
C,A
L
2nd
4500
~
5000
C,A
L
3rd
9500
~
10000
C,A
L
C,A
L
C,A
L
C,A
L
Remarks
Every 5000 Km
after Previous Service
SAI, EVAP hoses- Check
functionality leakage or any other
damage **
Replace if cut / damaged.
Applicable for product with
EVAP system only.
C,R
C,R
C,R
C,R
C,R
C,R
C,R
C,R
EVAP drain tube cleaning**
Applicable for product
with EVAP system only.
C,L
C,L
C,L
C,L
C,L
C,L
C,L
C,L
Kms
26.
* It is strongly recommended to use only recommended grade of oil.
** As applicable to model
*** More frequent cleaning may be required while driving in dusty environment.
C : Check, A : Adjust, CL : Clean, R : Replace, T : Tighten, L : Lubricate
Note :
Periodic parts, Oil, Coolant, Filters, All types of greases, Cleaning agents, Cables, Wear & tear parts, Rubber ‘O’ rings / oil seals / pipes,
Gaskets to be replaced as per Periodic Maintenance and Lubrication Chart are mandatory and
the same are chargeable to customer.
31.
Front fork dust seal area & inner
pipe cleaning
Applicable for front fork
with rubber bellow
C,L
C,L
C,L
C,L
C,L
C,L
C,L
Pillion footrest hinge lubrication**
L
Use RR3 grease
L
L
L
L
L
L
L
Non-use maintenance is necessary if a vehicle
remains off road for a longer duration (more
than 15 days**). The correct and careful non-
use maintenance carried out before storing the
vehicle will prevent the vehicle from rusting
and from such other non-operational damages
like fire hazards.
• Clean the entire vehicle thoroughly.
• Empty the fuel from the fuel tank and
carburettor float bowl (if fuel is left in for a
longer time, the fuel will break and gummy
substance could clog the carburettor).
• Remove the spark plug and put several
drops of 2T oil into the cylinder. Kick the
engine over slowly a few times to coat the
cylinder wall with oil and install back the
spark plug.
• Set the vehicle on a box or a stand so
that both the wheels are raised off the
ground.
• Spray oil on all unpainted metal surfaces
to prevent rusting. Avoid getting oil on
rubber parts or brake liners.
• Lubricate the control cables.
Non-Use Maintenance
• Cover the entire vehicle neatly. Make sure
that the storage area is well ventilated and
free from any source of flames or spark.
Preparation for regular use after storage :
• Clean the vehicle
• Make sure the spark plug is tight.
• Fill the fuel tank with fuel.
• Change the engine oil.
• Check all the points listed in the Daily
Safety Checks section.
• Check and inflate tyres to the proper tyre
pressure.
** For Battery:
a.
Remove battery and keep it on
wooden plank, in properly ventilated
area.
b.
Before taking the vehicle for use.
• Get the battery recharged from the
Authorised Service Center / Battery
Dealer.
• Check and correct electrolyte level
& apply petroleum jelly on terminals
(applicable to certain models).
Periodic Maintenance & Lubrication Chart