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A  :  Oil  Filler  Cap   B  :  Oil  Level  Gauge

•  Check  engine  oil  level  every  day.  Park  vehicle 

on  level  surface  on  center  stand.

•  Check  oil  level  through  oil  level  gauge  ‘B’.

•  Always  maintain  engine  oil  level  between 

upper  (C)  and  lower  (D)  mark  provided  on 

Cover  RH.  Top  up  with  specified  grade  of  oil 

if  the  oil   level  is  below  lower  level  mark.

Engine  Oil  Capacity  :

•  Refill  at  Servicing  :  1000  ml.

•  During  engine  overhaul  :  1100  ml.  

Engine  Oil  Level  Checking  :

Recommended  Engine  Oil  :

Always  insist  on  Genuine  Oil  for  optimum 

engine  performance.

•  Engine  oil  Replacement  Frequency  :  1st  service  & 

then  every  5,000  Kms.

Periodic  Maintenance  Information

A

B

C

D

Recommended

Oil  Grade 

SAE  20W50  API‘SL’  or

JASO‘MA2’ 

Содержание Boxer BM 150

Страница 1: ...User s Guide User s Guide Export Export...

Страница 2: ...epairs of your Boxer BM 150 In the rare event of going to a local garage always insist on Genuine Bajaj Spares to ensure safety performance and longer life of your vehicle Should you require any addit...

Страница 3: ...s of the type described and illustrated herein remaining unaltered Bajaj Auto Limited reserves the right to carry out modifications on the vehicle parts or accessories as may be convenient and necessa...

Страница 4: ...ug 1 Nos CHAMPION PRZ9HC or BOSCH UR4AC Spark Plug Gap 0 7 0 8 mm Lubrication Wet sump Forced Transmission 5 speed constant mesh Front Brake Mech expanding shoe 130 mm dia Drum 240 mm dia Disc Rear Br...

Страница 5: ...ilot lamp 12V 35 35W HS1 Neutral 12V 2W Tail Stop Lamp 12V 5 21W Turn Signal Indicator 12 2W Side indicator Lamp 12V 10W 4 nos Hi Beam Indi Lamp 12V 2W Speedometer Lamp 12V 2W 2 nos Horn 12 V 2A DC Ba...

Страница 6: ...ique alpha numeric codes to identify your particular vehicle from others of the same model and type Frame Number Location On LH Side of Steering Tube Alpha Numeric 17 Digits Engine Number Location On...

Страница 7: ...ock Absorber Carburettor with Manual choke Brake Pedal Engine Oil Inspection Window Fuel Tank Rider Foot Rest Pillion Foot Rest Rear Number Plate Silencer Front Brake Lever Speedometer Grab Handle Loc...

Страница 8: ...Front Fork Clutch Lever Fuel Tank Cap Rear Shock Absorber Pillion Foot Rest Side Stand Gear Change Lever Speedometer Tail Lamp Grab Handle Location of Parts 5...

Страница 9: ...Steering To unlock steering insert the key in steering cum ignition lock turn it clockwise to OFF or ON position Key A common key is used for Steering cum Ignition lock Fuel tank cap Side cover lock S...

Страница 10: ...se and lift fuel tank cap Fuel Tank Cap is locked when pushed pressed back into the place Fuel Tap Fuel tap lever has following positions ON When fuel level is above Reserve position RES When fuel lev...

Страница 11: ...to Left or Right Turn pilot indicator LH or RH will flash 4 Hi Beam Indicator When Headlight is ON Hi beam is selected with engine running Hi beam indicator will be lit 5 Fuel Level Indicator It show...

Страница 12: ...high beam is selected High Beam Low beam B Turn Signal Switch When the turn signal switch is turned to Left or Right the corresponding turn signals flash on and off To stop flashing push the switch in...

Страница 13: ...ode Right Handle Bar Switches E Head Light Switch It has 2 positions All lamps OFF While engine running Head lamp Tail lamp Meter lamps ON E F USB Mobile Charger Mobile charging facility using USB cab...

Страница 14: ...th hole provided on fuel tank press side cover inside Removal of Side Cover LH Insert the key into the cover lock A and turn the key clockwise Hold the cover with both hands and pull front side B firs...

Страница 15: ...Tank press Side Cover inside Match Side Cover properly with bracket provided on Chassis fix it with Screw A CAUTION Fit cover as described above to ensure proper fitment Removal of Side Cover RH Remo...

Страница 16: ...ey Lift the seat from rear side pull it toward rear side Fitment of Seat Match insert the bracket 1 of Fig B of seat with slot 2 of Fig B provided below fuel tank rear mounting on chassis Push seat to...

Страница 17: ...inserted properly then it may obstructs LH cover fitment Battery It is located inside the Side Cover LH Always maintain electrolyte level in each cell between Max Min level marks CAUTION Do not drive...

Страница 18: ...s located on RH side of Carburettor Caution Do not operate the starter continuously for more than 5 seconds otherwise battery would get discharged Wait 15 sec after successive 3 cranks which will faci...

Страница 19: ...hift at such high speed that engine rpm jumps excessively This may cause engine damage and rear wheel may skid Moving Off Check that Center Side stand is up Depress the clutch lever st Shift into 1 ge...

Страница 20: ...ycle on a firm level surface with the center or side stand Lock the steering CAUTION Do not park on a soft or steeply inclined surface or the motorcycle may fall over Proper running in is important fo...

Страница 21: ...mileage is by following the full tank to full tank method Fill way tank full up to small mouth brim Run the bike for say 100 km Fill the tank full again in same fuel filling station probably with sam...

Страница 22: ...while driving or riding Your helmets should conform to appropriate Indian standards Read thoroughly the instructions in this manual and follow them carefully A v o i d u n n e c e s s a r y accessorie...

Страница 23: ...required to return the motorcycle to a safe operating condition Warning Failure to perform these checks every day before you ride may result in serious damage or severe accident Enough fuel level for...

Страница 24: ...n Cover RH Top up with specified grade of oil if the oil level is below lower level mark Engine Oil Capacity Refill at Servicing 1000 ml During engine overhaul 1100 ml Engine Oil Level Checking Recomm...

Страница 25: ...t Do not reuse drained oil Use the recommended levers while removing the Tyre Tube for puncture work This will avoid any damages to the edges scratches on paint of the wheel Tyre Pressure Keep appropr...

Страница 26: ...p vehicle on center stand with handle bar in straight ahead position Always ensure that brake fluid level is above MIN mark Use only DOT 3 or DOT 4 brake fluid from sealed container to top up if requi...

Страница 27: ...ff used battery It is always recommended to hand over the same to Authorised battery Bajaj Dealer for proper disposal How to keep battery healthy Switch Off ignition when engine is not running Get bat...

Страница 28: ...pion PRZ9HC or Bosch UR4AC 0 7 to 0 8 mm Drive Chain Slackness Chain top edge to be kept between the two marks during chain slackness adjustment Care should be taken that the chain should never run dr...

Страница 29: ...drive chain at every 5 000 kilometers Clean the chain with nylon brush by using kerosene with the help of chain cleaning machine After cleaning dip chain in SAE 90 oil lubricate in molten grease of c...

Страница 30: ...er cover O Ring Clean 5000 kms C A R R R R R Engine idling speed CO SAE 20W50 API SL JASO MA2 Replace 5000 kms A A A A A A A A Valve tappet clearance A A A A A A A A CL CL CL C A C A R C A Replace eve...

Страница 31: ...ssly Check funtionality leakage or any other damage Replace every 15000 kms C Clutch lever free play C A C A C A C A C A C A C A C A Throttle grip play CL CL R CL Master cylinder cup dust seal Caliper...

Страница 32: ...C A C A C A C A C A C A C L R C L R C L R C T C T C T C T C T C T C T C T C T C T C T C T C T C T C T Cylinder hear decarbonizing valve lapping Replace valve oil seals CL Clean every 15000 kms 28 CL...

Страница 33: ...ion L L 34 35 36 37 38 C R C R C R C R C R R CL CL CL L L L L L L L Lubricate every 20000 kms 30 It is strongly recommended to use only recommended grade of oil As applicable to model More frequent cl...

Страница 34: ...ls are raised off the ground Spray oil on all unpainted metal surfaces to prevent rusting Avoid getting oil on rubber parts or brake liners Lubricate the control cables Cover entire vehicle neatly Mak...

Страница 35: ...Use only Bajaj Genuine Parts...

Страница 36: ...Bajaj Auto Limited Akurdi Pune 411 035 India Tel 91 20 27472851 Fax 91 20 27407385 www bajajauto com...

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