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Throttle lever

Controls engine and ATV speed.. Operate this lever with your

thumb. Push lever forward to increase engine and ATV speed. Release

lever to decrease engine and ATV speed.

Front brake lever

Squeeze lever toward hand grip to apply front brakes.

Parking Brake

Parking brake is applied by squeezing front brake lever then pushing parking

brake pin in place. To release parking brake, pull parking brake lever toward

hand grip and release pin

Brake fluid reservoir

To add brake fluid, see braking section of this owners manual

Throttle lever adjustment

See Throttle lever adjustment in this owners manual

Rear foot brake

REAR FOOT BRAKE

Foot brake

Located on the right hand side of the

ATV. Foot brake stops the rear wheels.

RIGHT HANDLEBAR

CONTROL FUNCTIONS

Throttle Lever

Front Brake

Lever

Parking Brake

Brake Fluid Reservoir

Throttle lever adjustment

Pin

Содержание BA 250

Страница 1: ...ns pertaining to owning and operating an off road vehicle BA 250 ATV Read this manual carefully It contains important safety information No one under the age of 16 should operate this ATV OWNER S MANU...

Страница 2: ...in the age group for which an ATV is recommended he or she may not have the skills abilities or judgement needed to operate the ATV safely and may be involved in a serious accident Category Y Youth Mo...

Страница 3: ...days Warranty is void if Frame is bent or broken due to abuse Wheels are bent or broken Fender bent or broken due to abuse Any sign of impact accident jumping spin outs or roll over BAJA INC is not l...

Страница 4: ...to ride this ATV WARNING Operating this ATV after consuming alcohol or drugs can be hazardous Alcohol and drugs could seriously affect your judgment and cause you to react more slowly They can also af...

Страница 5: ...ht Left 6 BA150 Rear Tire Gas Cap Seat Carburetor Muffler Front Tire Front shocks Rear shock Choke Tail Light Fuel Shut off Valve Gas Cap vent hose Oil cap Brake foot Lever Shift Lever Oil Filter Head...

Страница 6: ...nother user or owner All information illustrations photographs and specifications contained in this manual are based on the latest product information available at the time of publication Due to impro...

Страница 7: ...EFORE RIDING 17 BREAK IN 19 SAFETY GEAR 21 STARTING THE ENGINE 24 SHIFTING 25 STARTING OFF 26 BRAKING 27 TURNING 28 OPERATION ON HILLS 29 CLIMBING A HILL 29 DESCENDING A HILL 30 RIDING OVER OBSTACLES...

Страница 8: ...AIN CLEANING OILING AND ADJUSTING 57 TIRES 58 BRAKING 61 FRONT HYDRAULIC DISC BRAKES 61 REAR HYDRAULIC DISC BRAKE INSPECTION 62 GENERAL LUBRICATION 63 TROUBLESHOOTING 64 FUEL SUPPLY CHECK 64 IGNITION...

Страница 9: ...ery child who rides the ATV should complete a training course THIS ATV IS NOT A TOY AND COULD BE HAZARDOUS TO OPERATE An ATV handles differently from other vehicles including motorcycles and cars A co...

Страница 10: ...chedules described in this manual Always keep both hands on the handlebars and both feet on the footrests of the ATV during operation Always go slowly and be extra careful when operating on unfamiliar...

Страница 11: ...r procedures if you stall or roll backwards when climbing a hill To avoid stalling use proper gear and maintain a steady speed when climbing a hill If you stall or roll backwards follow the special pr...

Страница 12: ...this manual for carrying cargo Allow greater distance for braking The combined weight of the rider and any accessories or cargo must never exceed the vehicle s load capacity of 331 lbs 150 kg Do not t...

Страница 13: ...has a four stroke engine Please use oil as described in the chart below By using prescribe oil you will realize the best lubrication for engine Use the chart to select a viscosity rating based on the...

Страница 14: ...D HELMET AND PROTECTIVE GEAR NEVER CARRY PASSENGERS NEVER USE WITH DRUGS OR ALCOHOL NEVER Operate Without proper training or instruction At speeds too fast for your skills or the condition On public r...

Страница 15: ...ren under the age of 16 increases the risk of severe injury or death NEVER permit children under age 16 to operate this ATV WARNING UNDER 16 NEVER ride as a passenger Passenger can cause a loss of con...

Страница 16: ...10 LOCATION OF LABELS 6 THIS VEHICLE IS AN ALL TERRAIN VEHICLE AND IS NOT INTENDED FOR USE ON PUBLIC HIGHWAYS 5 6...

Страница 17: ...ator Light illuminates when ATV is in Neutral 3 Ignition key switch Turn right CW RUN Turn left CCW OFF ATV will only start when ignition key is turned to the RUN position Make sure ignition key switc...

Страница 18: ...ght Switch To turn lights ON place switch on LO beam or HI beam To turn lights off place light switch to OFF Electric Start button Engine is started by pushing the electric start button Note Clutch mu...

Страница 19: ...ushing parking brake pin in place To release parking brake pull parking brake lever toward hand grip and release pin Brake fluid reservoir To add brake fluid see braking section of this owners manual...

Страница 20: ...e ATV is not in use RESERVE position If the fuel level in the fuel tank becomes to low for the engine to stay running while the fuel valve is in the ON position turn the fuel valve to RESERVE This wil...

Страница 21: ...ollow safety precautions when refueling could result in a fire or let you to breathe toxic fumes Refuel in a well ventilated area Make sure the engine is off and avoid spilling fuel on a hot engine Do...

Страница 22: ...ice review the control system on your ATV before riding Learn to find these controls without looking for them because you will not have time to look for them when you are riding Canadian residents mus...

Страница 23: ...ay enough brake force Parking brake effectiveness Tires Proper air pressure Enough tread depth No cracks rips or other damages Fuel Enough fuel for the intended trip Fuel hose connected securely No da...

Страница 24: ...s ATV with improper modifications could be hazardous Improper installation of accessories or modifications to this vehicle may cause changes in handling In some situations this could lead to an accide...

Страница 25: ...s to glaze and not seal properly Allow the engine to accelerate freely without exceeding the maximum throttle limit Allow the Engine Oil to Circulate Before Riding Allow a few minutes of idling time a...

Страница 26: ...TV on any paved surfaces including sidewalks driveways parking lots and streets WARNING Operating this ATV on public streets roads or highways You may collide with another vehicle Never operate this A...

Страница 27: ...ver the ankle long pants and a long sleeve shirt WARNING Operating this ATV without wearing an approved motorcycle helmet eye protection and protective clothing Operating without an approved motorcycl...

Страница 28: ...tempting wheelies jumps and other stunts Increases the chance of an accident including an overturn Never attempt stunts such as wheelies or jumps Don t try to show off WARNING Operating this ATV after...

Страница 29: ...accident or equipment damage Always inspect your ATV each time you us it to make sure the ATV is in safe operating condition Always follow the inspection and maintenance procedures and schedules descr...

Страница 30: ...he parking brake before you start the engine RIDING YOUR ATV STARTING THE ENGINE Before attempting to start the engine make sure to follow these steps 1 Turn the fuel valve to ON position 2 Place chok...

Страница 31: ...throttle and apply brakes smoothly As the ATV slows down shift to a lower gear by pulling in clutch lever and depressing the gear shift lever To shift vehicle into reverse 1 While vehicle is stopped...

Страница 32: ...d keep applying brakes until ready to start off 2 Pull in clutch and shift in first gear Follow shifting instructions listed on previous page 3 Before releasing clutch and applying throttle release fr...

Страница 33: ...ould skid and go out of control if you brake too hard Apply the brakes lightly and carefully on slippery surfaces WARNING Operating the parking brake when the ATV is moving could be hazardous The fron...

Страница 34: ...ve your body weight farther toward the inside of the turn to maintain your balance Natural turning forces which can push the vehicle to the outside of the turn increase as the speed or the turn sharpn...

Страница 35: ...ills improperly Could cause loss of control or cause ATV to overturn Always follow the proper procedures for climbing hills as described in this owner s manual Always check the terrain carefully befor...

Страница 36: ...imbing the hill 4 Slow down gradually when you reach the top of the hill WARNING Going down a hill improperly Could cause loss of control or cause ATV to overturn Always follow proper procedures for g...

Страница 37: ...cle to lean sharply to one side Go straight down the hill if possible WARNING Improperly crossing hills or turning on hills Could cause loss of control or cause ATV to overturn Never attempt to turn t...

Страница 38: ...hen fully stopped apply rear brake as well and then lock the parking brake Dismount on uphill side or to a side if pointed straight uphill Turn the ATV around and remount following the procedure descr...

Страница 39: ...control of this ATV You may also regain traction unexpectedly which may cause the ATV to overturn Learn to safely control skidding or sliding by practicing at low speeds and on level smooth terrain O...

Страница 40: ...en crossing WARNING Operating this ATV through deep or fast flowing water Tires may float causing loss of traction and loss of control which could lead to an accident Never operate this ATV in fast fl...

Страница 41: ...ore riding If the brakes do not regain full stopping power ask your authorized service center to check them before you continue riding your ATV Water that enters the brakes may freeze after you park y...

Страница 42: ...tion of hypothermia Information is available at libraries and through government agencies Plan your winter rides with safety and comfort in mind Dress for the worst conditions you might encounter Be p...

Страница 43: ...ntrol Severe injury or death could occur if you lose control of the ATV Go slowly and be careful when riding on snow covered terrain Always be alert to changing terrain conditions WARNING Riding on a...

Страница 44: ...cle s load capacity of 331 lbs 150Kg 2 Check accessory mounting brackets and other attachments to make sure they provide a rigid non movable mount 3 Accessories added to the handlebar of the ATV shoul...

Страница 45: ...he vehicle Locate cargo weight as close to the center of the vehicle if possible 7 Secureyourloadwell Shiftingweightcanaffectyourabilitytohandlethe vehiclesafely 8 Ride at slow speeds and avoid hills...

Страница 46: ...severe conditions it will need maintenance more often than shown in the chart Operating your ATV under severe conditions causes more wear on your ATV Severe conditions include operating under frequent...

Страница 47: ...ours more often in dusty areas Carburetor I I Cylinder head breather hose C I Spark plug I Valve clearance Check Adjust I Idle speed I I Fuel hose I I I Engine Oil R R Brake Fluid level I I I Brake Ho...

Страница 48: ...that the engine may need adjustment or another plug type may be needed Consult your authorized dealer or BAJA INC if your plug insulator is not a light brown color CAUTION Failing to use the proper s...

Страница 49: ...0 6 0 7mm for good ignition Use a thickness gauge to check the gap CAUTION Improper installation of the spark plug could damage your ATV An overly tight or cross threaded spark plug will damage the al...

Страница 50: ...ll make excess noise if the gap is too large in air valve If gap is too small valve operation will be hindered which could result in valve malfunction and failure Therefore air valve gap must be check...

Страница 51: ...OM THE AREA WHILE THIS PROCEDURE IS BEING PERFORMED POISON CAUSES SEVERE BURNS Contains sulfuric acid Avoid contact with skin eyes or clothing To prevent accidents rinse empty container with water ANT...

Страница 52: ...battery to pierce the six in line openings in bottle Let electrolyte drain into battery until bottle is completely empty see figure 21 Discard empty electrolyte container in a waste area that is inacc...

Страница 53: ...n the black negative y cable 3 Charging rate Charge battery 0 7 Amps for 5 10 hours After charging is complete install securely all six battery caps see figure 26 Install battery into battery tray loc...

Страница 54: ...ses and charge in a ventilated area If battery gets hot to the touch discontinue charging and allow battery to cool down Do not use fast charging unless it is an emergency At the beginning or end of c...

Страница 55: ...its WARNING Operating the vehicle with an inadequate throttle lever free distance could be hazardous Inadequate throttle lever free distance could cause engine speed to rise suddenly when you turn the...

Страница 56: ...he idle speed could be hazardous An idle speed that is too high could cause the ATV to launch forward when you start the engine This may cause an accident Excessive engine wear may also result if idle...

Страница 57: ...washing gloves when changing oil If oil contacts your skin wash thoroughly with soap and water Launder any clothing or rags if wet with oil Recycle or properly dispose of used oil CAUTION Failure to...

Страница 58: ...il 1 Remove oil dip stick cap 2 Remove drain bolt under engine and drain oil into proper container 3 Remove oil filter plug and oil filter screen located on bottom left side of engine Clean screen wit...

Страница 59: ...e hazardous If the air cleaner element did not filter dirt severe engine damage would occur if the dirt entered the running engine Never run the engine without the air cleaner element in place CAUTION...

Страница 60: ...e excess oil Make sure that the element remains damp with oil but not soaked 1 Locate Air Filter box under seat of ATV 2 Remove air filter by undoing clips from filter box cover 3 Remove air filter an...

Страница 61: ...refully the element for tears before and after cleaning it Replace the element with a new one if it is torn CAUTION Failing to position the air cleaner element properly could damage your ATV Air will...

Страница 62: ...service center If it is determined the drive chain is damaged check the sprocket also for damage A worn chain can have an adverse affect on the front and rear sprockets When inspecting the sprockets l...

Страница 63: ...of slack as shown above WARNING Failing to inspect the drive chain slack before each use of the ATV could be hazardous Too much chain slack could cause the chain to come off the sprockets resulting in...

Страница 64: ...ATV with improper tires or even improper tire air pressure could be hazardous If you use improper tires or improper tire air pressure you may lose control of the ATV Always use the size and type tire...

Страница 65: ...Cargo should be properly distributed and securely attached Reduce speed when carrying cargo Allow greater distance for braking Always follow the instructions in your owner s manual for carrying cargo...

Страница 66: ...ype patch If the damage is from a cut or if the puncture cannot be repaired using a plug the tire should be replaced When operating your ATV in areas here transportation or service facilities are not...

Страница 67: ...ou operate your vehicle under these conditions the brake must be inspected more often than recommended in the MAINTENANCE SCHEDULE 1 Inspect the front disk brake caliper for leakage If brake fluid lea...

Страница 68: ...s in sets 1 Inspect the rear disk brake caliper for leakage If brake fluid leaks the safety of riding could be affected 2 Inspect the brake hose for cracks and the joint for leakage 3 Check the brake...

Страница 69: ...en you use your ATV in severe conditions Your authorized service center should do general lubrication as shown in the MAINTENANCE CHART The authorized service center will lubricate the vehicle such as...

Страница 70: ...ds Note Do not push starter button for more the 5 seconds at a time this could cause damage to the starter d Loosen drain screw and check to see if carburetor is filled back up with fuel e If fuel is...

Страница 71: ...it Replace if necessary 3 Make sure fuel valve and fuel tank outlet is not clogged 4 Check idle speed If necessary adjust it using a tachometer The correct idle speed is 1400 1600 r min WARNING Perfo...

Страница 72: ...re if you do not handle it properly When draining fuel from the carburetor be sure to shut the engine off Do not smoke and never drain or refuel in an area where there are open flames or sparks Do not...

Страница 73: ...ce engine cooling ability conceal damage or increase wear of certain parts It is important to remove all debris during cleaning PREPARATION FOR CLEANING Wash the ATV before any mud dries on the ATV Bl...

Страница 74: ...d Be careful with brushes as they may scratch plastic or painted surfaces Rinse the ATV thoroughly with clean water Dry all areas using a chamois or soft absorbent cloth INSPECTION AFTER CLEANING Remo...

Страница 75: ...to the normal pressure EXTERNAL 1 Spray all vinyl and rubber parts with rubber protection 2 Spray unpainted surfaces with rust preventative 3 Coat painted surfaces with car wax PROCEDURE FOR RETURNING...

Страница 76: ...your authorized service center or BAJA INC order parts The frame VIN number is stamped on the front of the frame as shown in the photograph The engine serial number is stamped on the left side of the...

Страница 77: ...Corrected Compression ratio 9 2 1 Air cleaner Paper with Polyurethane Foam Element Max power 16 Hp 6500 500r min Max torque 18 5N m 5500 500r min Idle Speed 1400 500 r min TRANSMISSION Transmission T...

Страница 78: ...72 WIRE DIAGRAM BA250 Wire diagram...

Страница 79: ...on your vehicle and retain all receipts covering maintenance on your vehicle You may not be denied a warranty claim solely because of your failure to ensure the perfor mance of all scheduled maintena...

Страница 80: ...for repair to bring your vehicle into compliance with applicable standards may be denied This Emission Control System Warranty is in addition to the standard Limited Warranty EXCLUSIONS AND LIMITATIO...

Страница 81: ...ontract negligence or other tort or otherwise No express emission control system warranty is given by the Distributor except as specifically set forth herein Any emission control system warranty impli...

Страница 82: ...Baja INC P O Box 61150 Phoenix AZ 85082 Tel 602 443 9180 Toll Free 888 863 2252...

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