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Parts List

No.

Part Name

Model No.

Qty

NK105 DSP Controller

1 set

Delta Inverter

11KW/220V

1 pc

Delta Motor with Brake

750W

1 pc

Delta Motor

750W

3 pc

Relay

8 set

Switch Power

D-120C

2 pc

Phase Sequence

XJ-3

1 pc

A.C. Contactor

32A

2 pc

Breaker

4P 60A

1 pc

Breaker

2P 6A

1 pc

Breaker

2P 20A

1 pc

Guide Rail (X Axis) HIWIN

7580/25

2 pc

Guide Rail (Y Axis) HIWIN

3550/25

2 pc

Guide Rail (Z Axis) HIWIN

550/25

2 pc

Taiwan TBI Screw Z Axis

468/2510

1 pc

Rack

1.5

Nozzle

Φ4

13 pc

Oil Discharge

4 "

2 pc

Oil Discharge

5 "

1 pc

Sliding Block

12 pc

Supporting Seat Z Axis

BK20

1 pc

Supporting Seat Z Axis

FK20

1 pc

Limit

NPN

3 pc

Japan SHIMPO Reducer

3 pc

Belt

360/_

Belt Pulley

14 holes 20 tooth

1 pc

Gear Rack

20 holes 45mm

1 pc

Gear Rack

20 holes 65mm

2 pc

Electric Oil Pump

1 pc

HSD Spindle

12kw

1 pc

Mist Spray

1 pc

Pressure Gauge

1 pc

Dyad

1 pc

Содержание WR-84V-ATC

Страница 1: ...om 2018 Baileigh Industrial Inc REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL INC IS PROHIBITED Baileigh Industrial Inc does not assume and hereby disclaims a...

Страница 2: ...Held Controller Connections 16 Preparing the Vacuum Pump 17 Air Connection and Settings 19 Dust Hose Connections 19 ELECTRICAL 20 Power cord connection 21 OPERATION 22 Main Cabinet Controls 22 Hand He...

Страница 3: ...e to Seller of any suspected defect in the Goods prior to the expiration of the warranty period The original end user must also obtain a RGA from Seller prior to returning any Goods to Seller for warr...

Страница 4: ...urther remedies provided under this Agreement or at law or equity Attorney s Fees In the event legal action is necessary to recover monies due from Buyer or to enforce any provision of this Agreement...

Страница 5: ...tion of the functional parts of the machine Capacity charts Set up and start up instructions Machine operation Scheduled maintenance Parts lists GENERAL NOTES After receiving your equipment remove the...

Страница 6: ...es a hazard or unsafe practice that will result in severe Injury or Death Safety signs with signal word DANGER or WARNING are typically near specific hazards General precautions are listed on CAUTION...

Страница 7: ...noises BEWARE OF PINCH POINTS Keep hands and fingers away from the servo motors drive belt and pulleys when performing maintenance Keep motor guards in place at all times while the machine is running...

Страница 8: ...hair DO NOT wear jewelry or loose fitting clothing HIGH VOLTAGE USE CAUTION IN HIGH VOLTAGE AREAS DO NOT assume the power to be off FOLLOW PROPER LOCKOUT PROCEDURES EMERGENCY STOP BUTTON In the event...

Страница 9: ...nded use Baileigh does not recommend or endorse making any modifications or alterations to a Baileigh machine Modifications or alterations to a machine may pose a substantial risk of injury to the ope...

Страница 10: ...ions DO NOT use machines or power tools in damp or wet locations Do not expose to rain Keep work area well lighted DO NOT use electrically powered tools in the presence of flammable gases or liquids 1...

Страница 11: ...l kickback could occur Make sure the piece part is supported and secured to the table surface 34 Respiratory Protection Wear an approved dust mask or respirator while using this machine Continued expo...

Страница 12: ...nition source heat and Oxygen in air oxidizer An additional two elements must be present for a combustible dust explosion Dispersion of dust particles in sufficient quantity and concentration and Conf...

Страница 13: ...um Air Pressure 9 10CFM 100psi Control System NK105 DSP G3 File transfer mode USB interface X Y Transmission Rack and Pinion Z Transmission Screw Drive Guide Rails HIWIN 25mm X Y and Z Drive Motor Lea...

Страница 14: ...schematics warranty issues and individual parts needs other than die sets and blades For specific application needs or future machine purchases contact the Sales Department at sales baileigh com Phone...

Страница 15: ...age painted surfaces Follow manufacturer s label instructions when using any type of cleaning product After cleaning wipe unpainted metal surfaces with a light coating of quality oil or grease for pro...

Страница 16: ...and no rocking is taking place INSTALLATION IMPORTANT Consider the following when looking for a suitable location to place the machine Overall weight of the machine Weight of material being processed...

Страница 17: ...ure to observe all electrical codes if installing new circuits and or outlets GETTING TO KNOW YOUR MACHINE This NC machine is designed to give you years of safe service Read this owner s manual in its...

Страница 18: ...changer that accommodates up to six tools and has a sensor to compensate for and set tool length ASSEMBLY AND SET UP Hand Held Controller Connections 1 Open the electrical cabinet doors to gain acces...

Страница 19: ...main vacuum port Leave a minimum of 6 153mm of open space on all side of the pump for air flow and service access 3 Remove the hole plug and apply Teflon tape to the threaded nipple and screw the filt...

Страница 20: ...ng the Delta wiring on the motor as shown 7 Once power is connected to the entire machine verify that the motor is rotating in the direction as indicated by the arrow on the motor cap to create a vacu...

Страница 21: ...lexible tube is 20 m sec The minimum required air volume of the machine is 750 m hr 43 000 49 000 cu ft hr Use antistatic and electrically conductive hoses only IMPORTANT Use care and planning when at...

Страница 22: ...contact Running on low voltage will damage the motor In the event of a malfunction or breakdown grounding provides a path of least resistance for electric current to reduce the risk of electric shock...

Страница 23: ...e entangled in the machine in any way b Route the cord to the power supply is a way that does NOT create a trip hazard 3 Connect the three power wires terminals L1 L2 L3 Connect the ground wire typica...

Страница 24: ...tor will be able to position themselves in a location by which they can see the operation of the machine and safely start and stop the machines actions IMPORTANT Watch and be aware of the routing of t...

Страница 25: ...dy for operation press the Power button to start the system and allow the system to boot up When the system is On the outside edge of the Power button will illuminate in Green When the table is Off th...

Страница 26: ...ly be the digit 8 when the cursor on screen is in a field that has a number value that can be changed When in the normal operating screen the Y key moves the gantry in the Y direction When the Y key i...

Страница 27: ...key switchover between stepping mode and jog mode under machining page Override Increase of feedrate override increase of spindle gear with the help of the auxiliary key when the spindle port has inp...

Страница 28: ...input of number 7 homing all the axes with the help of the auxiliary key IV Negative Negative movement of the extended axis input of number 1 Screen Navigation The arrows on the navigation icon are u...

Страница 29: ...tion is called Combination Key Function Table Key icon Function Breakpoint resume entering help page of combination key X clearing Y clearing Increase of spindle gear Decrease of spindle gear XY axes...

Страница 30: ...e head in other location about the table will only change the amount of movement remaining in any specific direction 7 Using the key pad press the X and or Y to move the head around the table 8 Pressi...

Страница 31: ...ticks they be formatted to FAT32 and a file allocation of 4096 identified for NC machine use only IMPORTANT Ensure that the spindle is clear of any persons parts pieces and or tooling The spindle will...

Страница 32: ...T1 nc is selected in the image above 6 When the desired file is selected press 1 to load the file 2 to delete the file or 3 to copy the file Normal operation from the USB drive will be to Load the fi...

Страница 33: ...ring the operation of a program the travel speed may be changed in 10 increments from 0 stopped to 120 by pressing the or the keys 13 The spindle rpm may be changed by pressing the combination of the...

Страница 34: ...he tool in the number one position Run the file T2 NC to select the tool in the number two position Repeat this for each tool position 1 Manually load and unload each of the tool holder with the corre...

Страница 35: ...or typically twice and may appear as a quick bounce and then lift approximately 1mm above the touch pad 9 When completed tool number 1 has been measured and that Z coordinate will have been recorded w...

Страница 36: ...10 Hold the tool up into the spindle and release the manual switch When the spindle clamps onto the tool it may be released 11 The tool has now been manually changed and the controller has been set to...

Страница 37: ...nd settings When the machine is not moving it will display Idle When it is being moved or running a program it will display Run The next row down will display the Spindle status SOff Spindle Off When...

Страница 38: ...bolt to protect the bed of the machine Vacuum Clamping This machine also has a vacuum system which can be used to hold the material to the table It is highly recommended that at a minimum the stop cl...

Страница 39: ...thod to fixture parts onto the table is to use a sacrificial board attached to the machine table with two sided or double stick tape The sacrificial board should be a flat smooth material such as 1 2...

Страница 40: ...e job securely Only use the smallest amount of double sided tape as it will make it easier to remove the piece once it has been machined Removing Workpiece from Sacrificial Board Lift the part off the...

Страница 41: ...t applied as reference You need to apply three or 4 strips of double sided tape to the bed of the machine with sufficient length so that the sacrificial board is attached along its complete length and...

Страница 42: ...the spindle nut To remove the collet hold the spindle nut and press the collet on the side The collet will compress and pop out Do not try and remove the collet while a cutter is installed as the coll...

Страница 43: ...th an opposite spiral that actually tends to pack the chips into the kerf These bits prevent chipping the material surface especially with veneers or melamine surfaces 4 Combination Compression Router...

Страница 44: ...bottom display and then set the cycle time top display digit by digit 3 Power ON the table 4 Press and hold the Set button for 3 seconds until the ones digit in the lower display begins to flash 5 Use...

Страница 45: ...nt into the block and then sprays the air coolant mixture at the cutting area The K1 key turns the spray valve on and off The larger input tube for the air line The left as pictured needle valve contr...

Страница 46: ...nsure that the slots in the collets are free of sawdust As sawdust builds up it will stop the collet from compressing If the collet or spindle hole is not clean the router bit may not run true and thi...

Страница 47: ...ntenance 1 The primary inlet filter should be cleaned daily or before the start of each work shift 2 The inlet F1 and F2 and exhaust F3 filters inside the vacuum pump needs to be cleaned weekly depend...

Страница 48: ...46 46...

Страница 49: ...Guide Rail Y Axis HIWIN 3550 25 2 pc 14 Guide Rail Z Axis HIWIN 550 25 2 pc 15 Taiwan TBI Screw Z Axis 468 2510 1 pc 16 Rack 1 5 17 Nozzle 4 13 pc 18 Oil Discharge 4 2 pc 19 Oil Discharge 5 1 pc 20 S...

Страница 50: ...r for tool 1 pc 40 Oil Water Separator 1 pc 41 Air Cylinder for Dust Collection 2 pc 42 Unloading Wrench 1 pc 43 Tool Collet 3 175 1 pc 44 Tool Collet 4 1 pc 45 Tool Collet 6 1 pc 46 Tool Collet 12 1...

Страница 51: ...49 49 ELECTRICAL SCHEMATIC...

Страница 52: ...50 50...

Страница 53: ...51 51...

Страница 54: ...cutting DXF DWG IGES More Shape Library Stretch Splines Snap Grid Hole Patterns Gears CAMS Sprockets Profiling Kerf Comp Lead in out Backplotting Post Processor BobART This software is best for image...

Страница 55: ...r More on Windows 8 x64 Operating System 1GB Graphics Card Intel or AMD Processors 2GHz Processor Multi core or higher Windows 10 Note BobCAD CAM s stability is dependent on the graphics card ability...

Страница 56: ...NITOWOC WI 54220 PHONE 920 684 4990 FAX 920 684 3944 WWW BAILEIGH COM BAILEIGH INDUSTRIAL LTD UNIT 1 FULLWOOD CLOSE SWIFT VALLEY INDUSTRIAL ESTATE RUGBY WEST MIDLANDS CV21 1QH UNITED KINGDOM PHONE 44...

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