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5

5

7.

Dressing material edges.

 Always chamfer and deburr all sharp edges.

8.

Do not force tool.

 Your machine will do a better and safer job if used as intended. 

DO NOT

use inappropriate attachments in an attempt to exceed the machines rated capacity.

9.

Use the right tool for the job.

 

DO NOT

 attempt to force a small tool or attachment to do the

work of a large industrial tool. 

DO NOT

 use a tool for a purpose for which it was not

intended.

10. 

Dress appropriate.

 

DO NOT

 wear loose fitting clothing or jewelry as they can be caught in

moving machine parts. Protective clothing and steel toe shoes are recommended when

using machinery. Wear a restrictive hair covering to contain long hair.

11. 

Use eye and ear protection

. Always wear ISO approved impact safety goggles. Wear a full-

face shield if you are producing metal filings.

12. 

Do not overreach

. Maintain proper footing and balance at all times. 

DO NOT

 reach over or

across a running machine.

13. 

Stay alert

. Watch what you are doing and use common sense. 

DO NOT

 operate any tool or

machine when you are tired.

14. 

Check for damaged parts

. Before using any tool or machine, carefully check any part that

appears damaged. Check for alignment and binding of moving parts that may affect proper

machine operation.

15. 

Observe work area conditions

DO NOT

 use machines or power tools in damp or wet

locations. Do not expose to rain. Keep work area well lighted.

16. 

Keep children away

. Children must never be allowed in the work area. 

DO NOT

 let them

handle machines, tools, or extension cords.

17. 

Store idle equipment

. When not in use, tools must be stored in a dry location to inhibit rust.

Always lock up tools and keep them out of reach of children.

18. 

DO NOT operate machine if under the influence of alcohol or drugs

. Read warning

labels on prescriptions. If there is any doubt, 

DO NOT

 operate the machine.

19. Keep visitors a safe distance from the work area.

Содержание EW-30

Страница 1: ...OPERATOR S MANUAL ENGLISH WHEEL MODEL EW 30 B8870 2016 Baileigh Industrial Inc Rev 12 2016...

Страница 2: ...CONTENTS 7 Cleaning 7 TRANSPORTING AND LIFTING 8 INSTALLATION 9 Anchoring the Machine 10 GETTING TO KNOW YOUR MACHINE 10 MATERIAL SELECTION 11 OPERATION 11 ROLLING TIPS 12 Selecting Lower Wheels 16 M...

Страница 3: ...rect installation guidelines Description of the functional parts of the machine Capacity charts Set up and start up instructions Machine operation Scheduled maintenance Parts lists GENERAL NOTES After...

Страница 4: ...afety alert symbol DANGER identifies a hazard or unsafe practice that will result in severe Injury or Death Safety signs with signal word DANGER or WARNING are typically near specific hazards General...

Страница 5: ...ss of hearing Wear suitable hearing protective devices such as ear muffs or earplugs to protect against objectionable or uncomfortable loud noises BEWARE OF CRUSH HAZARD NEVER place your hands fingers...

Страница 6: ...h does not recommend or endorse making any modifications or alterations to a Baileigh machine Modifications or alterations to a machine may pose a substantial risk of injury to the operator or others...

Страница 7: ...aintain proper footing and balance at all times DO NOT reach over or across a running machine 13 Stay alert Watch what you are doing and use common sense DO NOT operate any tool or machine when you ar...

Страница 8: ...2 102 and 51mm Power Manual Shipping Dimensions 48 x 48 x 84 1220 x 1220 x 2134mm Shipping Weight 900lbs 409kg Note The photos and illustrations used in this manual are representative only and may not...

Страница 9: ...ainted surfaces Follow manufacturer s label instructions when using any type of cleaning product After cleaning wipe unpainted metal surfaces with a light coating of quality oil or grease for protecti...

Страница 10: ...lts that attach the machine to the pallet Approaching the machine from the side lift the machine on the frame taking care that there are no cables or pipes in the area of the forks Move the machine to...

Страница 11: ...objects If long lengths of material are to be fed into the machine make sure that they will not extend into any aisles LEVELING The machine should be sited on a level concrete floor Provisions for se...

Страница 12: ...nglish wheel stretches metal workpieces thinner and longer as they are rolled between the upper wheel and lower wheel Simultaneously a track is pressed into the metal creating a convex curve in the wo...

Страница 13: ...from the same vendor when possible OPERATION 1 Clean the workpiece and wheels thoroughly making sure any abrasive particles are removed Grit or dirt will mar your workpiece and even damage the wheels...

Страница 14: ...k 9 Turn the kick wheel counterclockwise to increase pressure on the workpiece turn the kick wheel clockwise to decrease pressure To reinsert a workpiece or insert another workpiece of the same thickn...

Страница 15: ...ious tracking patterns can be used to shape workpieces depending upon their shape or size Zigzag Pattern This pattern uses closely spaced tracks to move from one end of the material to the other It ca...

Страница 16: ...d the workpiece in the opposite direction and return to point A Star Pattern The star pattern is useful for shaping round workpieces Note Avoid rolling directly over the center of the workpiece as too...

Страница 17: ...ll the workpiece from the middle line on one side to the middle line on the opposite side 3 Roll the workpiece from the inside line on one side to the inside line on the opposite side 4 Repeat Steps 1...

Страница 18: ...have wide flat surfaces profiles Domed lower wheels create tighter curves The flat areas range from 1 8 to 3 4 3 175 to 19 05mm The wider the flat area the wider the track produced on the workpiece Ro...

Страница 19: ...of the upper wheel axle 3 Hold the upper wheel firmly to prevent dropping and remove the upper wheel axle 4 Carefully remove the upper wheel and set it on the upper wheel rack using a bracket mounting...

Страница 20: ...ured by frame bracket 1 Turn upper wheel knob clockwise to raise upper wheel bracket so it is snug against frame bracket Wheel does not shape workpiece 1 Workpiece is too thick 2 Crown is too low 3 In...

Страница 21: ...19 19 FRAME ASSEMBLY...

Страница 22: ...20 20 WHEEL ASSEMBLY...

Страница 23: ...21 21 ADJUSTER ASSEMBLY...

Страница 24: ...K 1 14 EW36 7A009 ACME NUT 6 PITCH L H 1 15 EW36 7A014 ROLLER AXLE 1 16 EW36 7A017 GUIDE PIN 1 17 EW36 7A018 SLIDE BLOCK BUSHING 2 18 LR R240 3 ROLLER 24 0 R 3 DIA 1 19 PP 1331 35MM O D X 15MM I D 2 2...

Страница 25: ...M12 X 1 75 NYLON LOCK NUT 1 39 M12 X 1 75 X 30 SHCS 12 40 M8 X 1 25 HEX NUT 2 41 M12 X 1 75 X 30 HEX FLANGE 21 42 M16 X 2 0 X 35 HEX FLANGE 12 43 M12 X 1 75 FLANGE NUT 8 44 M10 X 1 5 X 25 HEX FLANGE...

Страница 26: ...24 24 NOTES...

Страница 27: ...25 25 NOTES...

Страница 28: ...26 26 NOTES...

Страница 29: ...27 27...

Страница 30: ...the off position before re connecting 14 Use correct amperage extension cords Undersized extension cords overheat and lose power Replace extension cords if they become damaged 15 Keep machine well ma...

Страница 31: ...ntrols Make sure you understand the use and operation of all controls 8 Work area hazards Keep the area around the English Wheel machine clean from oil tools chips Pay attention to other persons in th...

Страница 32: ...ROL PLANT SAFETY PROGRAM No Hazard Identification Item Hazard PUNCTURING MEDIUM Assessment Wear gloves to prevent cuts from sharp material B C LOW Risk Control Strategies Recommended for Purchase Buye...

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