background image

2.23 Safety warning decals are located on the mower and should always be observed and followed.

2.24  Never operate the mower with the discharge chute open.
2.25  Prevent Fires—Remove grass and debris from engine compartment and muffler area, before 

and after operating machine, especially after mowing or mulching in dry conditions.

2.26  Do not store machine near open flame or source of ignition, such as a water heater or 

furnace.

2.27  Do not attempt to mount a tire without the proper equipment and experience to perform the 

job.

2.28  Always maintain the correct tire pressure. Do not inflate the tires above the recommended 

pressure. Never weld or heat a wheel and tire assembly. The heat can cause an increase in air 
pressure resulting in a tire explosion. Welding can structurally weaken or deform the wheel.

2.29 Never operate machine in a closed area where dangerous carbon monoxide fumes can collect.
2.30  Let engine cool before storing!!!
2.31 Hydraulic hoses and lines can fail due to physical damage, kinks, age, and exposure. Check 

hoses and lines regularly. Replace damaged hoses and lines.

2.32 Park machine on level ground. Never allow untrained personnel to service machine. 

Understand service procedure before doing work.

SECTION 3: 

MOWER OPERATION

Never operate the machine with faulty equipment. Always be alert of sudden changes 
in landscape, as the mower will react differently on slopes or embankments than it will 
on flat surfaces. Never operate the mower with the discharge chute open. Do not cross 
terrain, other than grass, with blades turning. This could cause damage to property or 
bystanders.

3.1  Place parking brake in up position 
3.2  Drive arms must be in the “open” position. While sitting on the machine, each arm is 

positioned away from the operator, to the right and left. Drive arms will lock into place and 
must be in this position to start machine.

3.3  Put PTO switch in the OFF position.
3.4  If your machine has been equipped with a ROPS (Roll Over Protection System) then you 

must fasten seatbelt.

3.5  If machine has not been started recently, engage the choke.
3.6  Make sure nothing is under or around machine.
3.7  Place key in ignition and turn.
3.8  Once machine is started, disengage the choke.

PAGE  6

Содержание Diesel

Страница 1: ...ERVICE PARTS MANUAL For additional information please see us at www badboymowers com Bad Boy Inc 102 Industrial Drive Batesville Arkansas 72501 870 698 0090 Diesel Compact Diesel MODELS Diesel Compact...

Страница 2: ...n 5 page 8 Troubleshooting and FAQ Section 6 pages 8 9 Controls Section 7 page 9 Moving Inoperable Mower Section 8 page 10 Instrumentation Section 9 page 10 Mower Blade Maintenance Section 10 page 11...

Страница 3: ...Lift Fusion Gator Blade Wave Blade 038 6080 00 038 6081 00 038 6091 00 Deck Belt 72 61 61 Compact 041 2525 00 041 0236 000 041 0226 00 Pump Belt 72 61 041 8411 00 041 5048 00 CATERPILLAR CAT 28hp Oil...

Страница 4: ...on form must be completed and signed to validate your warranty As the new equipment owner you are expected to see that the form is completed and forwarded to Bad Boy Inc at time of delivery Warranty i...

Страница 5: ...ye protection while mowing and servicing 2 8 Always wear ear protection such as earplugs while mowing 2 9 If you strike something with the mower turn the blades and mower off engage the parking brake...

Страница 6: ...nks age and exposure Check hoses and lines regularly Replace damaged hoses and lines 2 32 Park machine on level ground Never allow untrained personnel to service machine Understand service procedure b...

Страница 7: ...h your Bad Boy Mower you will notice your overall mowing time will decrease Avoid operating your mower on side hills of over 5 degrees inclines of over 10 degrees and declines of over 15 degrees SECTI...

Страница 8: ...t once per year or when needed make sure blades are tightened properly check spring and belt tension check the underside of the deck to ensure the mower deck is free of grass build up and debris make...

Страница 9: ...ontrol A cable is connected to the engine throttle for controlling engine speed Move lever forward to increase engine rpm move lever backward to decrease engine rpm 7 3 Pre Heat Button Before starting...

Страница 10: ...ms on each pump are located near the top and are identified as a hex stud 8 4 Your Bad Boy Mower Weighs Diesel SERIES 1607 1935 lbs Weights fluctuate with the addition of accessories 8 5 As you can se...

Страница 11: ...ick gloves when handling blades 10 7 ALWAYS check for blade damage if mower strikes rock branch or other objects that could potentially damage the blade REMEMBER NEVER CHECK BLADE WHILE ENGINE IS ON N...

Страница 12: ...fic purpose If you re experiencing less than desired cutting or discharging performance with a 3 1 blade you may want to check into using a 2 1 blade Conversely if you re using a 2 1 blade and want to...

Страница 13: ...rst 50 hours of usage and every 500 hours thereafter or once a year Diesel Models Change hydro oil filters by unscrewing them from the filter head Fill new filters with 20w50 motor oil before installi...

Страница 14: ...n coils as shown Shown to the right is a typical pump belt layout for most models SECTION 3 ENGINE When servicing the fuel system on the CAT Diesel it is necessary to purge the air from the system by...

Страница 15: ...t will allow dirt to enter Instead tap filter on side to remove any debris Replace at least once a year more often in dusty conditions Torque the clutch bolt to 50 ft lbs on all models Retorque at eve...

Страница 16: ...ays check the condition of the wiring harness ground cable Ensure that the ground is connected clean and tight On most models the ground wire is connected to the negative side of the battery Check the...

Страница 17: ...PAGE 17...

Страница 18: ...e torque for suspension forks should be 50 ft lbs Torque rear wheel lugs to 65 75 ft lbs Re torque at every oil change There is one grease fitting in each front wheel and one in each front caster bear...

Страница 19: ...k belt lift up on the belt while rotating the pulley to roll the belt up and off of the pulley be sure not to get your fingers between belt and pulley To check the level of the deck start on a flat su...

Страница 20: ...wn above forward or backward in the slot of the deck The condition of the blades can drastically affect the cut quality of the mower deck Replace as necessary These blades were used considerably too l...

Страница 21: ...eason Keep several blades around so you ll always have a sharp one on hand Sharp blades cut the grass cleanly and help mulch clippings into small pieces which break down quickly Don t forget to change...

Страница 22: ...PARTS SECTION PAGE 22...

Страница 23: ...PAGE 23...

Страница 24: ...PAGE 24...

Страница 25: ...PAGE 25...

Страница 26: ...PAGE 26...

Страница 27: ...PAGE 27...

Страница 28: ...PAGE 28...

Страница 29: ...PAGE 29...

Страница 30: ...PAGE 30...

Страница 31: ...PAGE 31...

Страница 32: ...PAGE 32...

Страница 33: ...PAGE 33...

Страница 34: ...PAGE 34...

Страница 35: ...PAGE 35...

Страница 36: ...PAGE 36...

Страница 37: ...PAGE 37...

Страница 38: ...PAGE 38...

Страница 39: ...PAGE 39...

Страница 40: ...PAGE 40...

Страница 41: ...PAGE 41...

Страница 42: ...PAGE 42...

Страница 43: ...PAGE 43...

Страница 44: ...PAGE 44...

Страница 45: ...PAGE 45...

Страница 46: ...PAGE 46...

Страница 47: ...PAGE 47...

Страница 48: ...PAGE 48...

Страница 49: ...PAGE 49...

Страница 50: ...PAGE 50 2013 LIMITED WARRANTY...

Страница 51: ..._____ Telephone __________________________ Purchased From_______________________________________________________ I certify that I have been properly instructed on operating this machine ______________...

Страница 52: ...om Bad Boy Inc 102 Industrial Drive Batesville Arkansas 72501 870 698 0090 Place Stamp Here POST OFFICE WILL NOT DELIVER WITHOUT POSTAGE BAD BOY MOWERS 102 Industrial Drive Batesville AR 72501 Cut and...

Отзывы: