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Bad Boy COMPACT OUTLAW, Руководство владельца, обслуживания и запасных частей

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PAGE  

43

Parts List

DESCRIPTION

PART NUMBER

QTY

ITEM

2016 Compact Outlaw Frame

070-5500-00

1

1

3/8" x 1 1/4" Hex Bolt

018-5040-00

2

2

Seat Spring

034-8045-00

2

3

Seat Spring Cap Cover 

014-8047-00

2

4

3/8" Flat Washer

019-5029-00

3

5

3/8" Lock Washer

019-5037-00

2

6

3/8-16 Hex Nuts Zinc

013-6014-00

2

7

#10 x 1/2" Self Taping Screw

030-3050-00

6

8

Button Bumper 

029-4010-00

6

9

Compact Outlaw Floorboard

079-3120-00

1

10

1/4" x 3/4" Carriage Bolt

019-8040-00

2

11

*Varies*

019-6042-00

6

12

1/4 Nylock Nut 

013-8073-00

2

13

5/16-18 Nylon Flange Nut 

013-8049-00

8

14

5/16" x 7/8" Carriage Bolt

018-8066-00

4

15

Compact Outlaw Cooler Cover

014-3500-00

1

16

Seat Plate 2016

026-1016-00

1

17

Relay

086-1201-00

5

18

Wire Harness

086-3050-00

1

19

1/4" x 1/2" BS C/S 18-8 SS

018-2012-00

2

20

1/4-20 Hex Flange Nuts Zinc w/Serrations

013-9001-00

4

21

Battery 

068-8049-00

1

22

Battery Hold Down

043-8929-00

1

23

1/4-20 X 8 Carriage Bolt

018-8050-00

2

24

1/4-20 Hex Nut

013-8039-00

1

25

Choke

054-8017-00

1

26

Brake Handle Cam Over 

069-1000-00

1

27

Rubber Brake Grip-cZT/ZT 2013

069-7000-00

1

28

3/8-16 Centerlock Half Nut

013-0012-00

1

29

Bronze Bushing SF-1220-8

032-5053-00

1

30

2015 Brake Lever Spacer

025-0001-00

1

31

Safety Switch

077-8073-00

1

32

12-24x 1/2 HWH Bolt

018-1080-00

2

33

5/16" x 1" Carriage Bolt

018-8065-00

2

34

5/16" Flange Nut w/Serrations 

013-9002-00

2

35

Brake Cable 

064-3000-00

2

36

5/16-18 Nylock Jam Nut 1/2 Nut

013-9005-00

2

37

Brake Cable Adapter Bracket

039-0150-00

1

38

3/8 x 1 1/2 Carriage Bolt

018-4706-00

1

39

5/16" x 3/4" Hex Bolt

018-8063-00

1

40

1/4" x 3/4" Hex Bolt

018-8052-00

2

41

24" Red Battery Cable 

064-5300-00

1

42

Ground Cable

064-8061_00

1

43

Seat Latch Rod Assembly 2016 Models

028-0085-00

1

44

Seat Latch Spring

034-1025-00

2

45

Compact Outlaw Seat 

071-5055-00

1

46

Left Arm Rest

071-5056-00

1

47

Right Arm Rest

071-5057-00

1

48

Seat Rails

071-2020-50

1

49

5/8" Christmas Tree Fastener

040-6090-00

12

50

Compact Outlaw Floor Mat

081-1000-00

1

51

1/4-20x1/2 HWH Bolt Slot 

030-7041-00

2

52

Seat Safety Switch

071-8061-00

1

53

Seat Switch Adapter 

036-5300-00

1

54

Black Boot For Ground Cable

103-5400-00

2

55

Red Boot 

103-5300-00

1

56

Floor board Cable W/ Swivel Ends 

064-2006-00

1

57

1/4" x 5/8" BS C/S 18-8 SS

018-8064-00

1

58

1/4" Lock Washer

019-4008-00

1

59

1/4 x 1 Hex Head Tek screw 

030-7040-00

1

60

5/16 x 3/4 washer head type F screw 

030-7042-00

3

61

1/4" Wing Nut

013-8051-00

2

62

8" Rubber Bumper

029-7038-00

1

63

5/16" Flat Washer

019-8044-00

2

64

1/4" x 1 1/2" Self Tapping Screw

030-7039-00

2

65

Содержание COMPACT OUTLAW

Страница 1: ...ZERO TURN MOWER OWNER S SERVICE PARTS MANUAL For additional information please see us at www badboymowers com Bad Boy Inc 102 Industrial Drive Batesville Arkansas 72501 2015 12 11 COMPACT OUTLAWMODEL...

Страница 2: ...on Section 5 page 12 Troubleshooting and FAQ Section6 page 13 Controls Section 7 page 14 Moving In operable Mower Section 8 page15 Instrumentation Section 9 page 15 Mower Blade Maintenance Section10 p...

Страница 3: ...n 038 5350 00 Gator Blade 038 5000 00 Wave Blade 038 4825 00 Gator Blade 038 4227 00 Hi Lift Fusion 038 4226 00 Wave Blade 038 4228 00 063 1050 00 Deck Belt 48 041 1470 00 42 041 4022 00 Spark Plug 04...

Страница 4: ...nly Bad Boy replacement parts are to be used on your mower Replacement parts are available through your local Bad Boy Mower Dealer Remember to always provide the following information when ordering pa...

Страница 5: ...nd behind before and while backing 2 9 Never direct discharged material toward anyone Avoid discharging material against a wall or obstruction as material may ricochet back toward the operator Stop th...

Страница 6: ...es For example rocks water cliffs and roadways CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the machine and the mowing a...

Страница 7: ...ERVICE 2 56 Never operate machine in a closed area where dangerous carbon monoxide fumes can collect 2 57 Keep all nuts and bolts tight to be sure the equipment is in safe working condition Never oper...

Страница 8: ...ator should be in off position the engine should not start 2 73 Engage parking brake and leave lever arms in outward position put blade actuator in the on position then attempt to start the machine th...

Страница 9: ...ecently engage the choke 3 6 Make sure nothing is under or around machine 3 7 Place key in ignition and turn 3 8 Once machine is started disengage the choke 3 9 Increase RPM by sliding the throttle to...

Страница 10: ...ge hudraulic oil and filter Section 1 Clean combustion chamber Dealer Maintenance by hour or annually which ever comes first Check air and fuel filter more often in dusty conditions Dealer Get mainten...

Страница 11: ...ormed Performed Performed Performed Performed Performed Performed Performed Performed Date Hours Date Hours Date Hours Date Hours Date Hours Date Hours Date Hours Date Hours Date Hours Date Hours Date...

Страница 12: ...ed for more than 30 days 5 4 Always secure machine properly when transporting machine 5 5 Do not load machine on trailer with blades engaged 5 6 Do not use ramps to load the machine 5 7 Make sure Park...

Страница 13: ...ck for any bare wires and or bad connections 6 3 Q What should I do if the blades won t engage 6 3 A Make sure the safety switch is plugged in on the bottom of seat Check the underside of the PTO enga...

Страница 14: ...ever backward to decrease engine rpm 7 3 Choke Control Not pictured When the lever is in the down position the choke is in the off run position When the lever is pulled up the choke is in the on start...

Страница 15: ...osition Return the arms to the forward position for normal operation 8 4 Your Bad Boy Mower Weighs 862 925 lbs Weights fluctuate with the addition of accessories 8 5 As you can see by the weights of t...

Страница 16: ...ick gloves when handling blades 10 7 ALWAYS check for blade damage if mower strikes rock branch or other objects that could potentially damage the blade REMEMBER NEVER CHECK BLADE WHILE ENGINE IS ON N...

Страница 17: ...fic purpose If you re experiencing less than desired cutting or discharging performance with a 3 1 blade you may want to check into using a 2 1 blade Conversely if you re using a 2 1 blade and want to...

Страница 18: ...eason Keep several blades around so you ll always have a sharp one on hand Sharp blades cut the grass cleanly and help mulch clippings into small pieces which break down quickly Don t forget to change...

Страница 19: ...saxles 2 Remove the three filter guard screws and filter guard from the ZT 3400 Transaxle Clean any loose debris from around the perimeter of the filter 3 Place the oil drain pan under the oil filter...

Страница 20: ...draulic fluid reservoirs 13 Re install the caps on the hydraulic fluid reservoirs 14 Now we need to purge the air from the transaxle With your mowers tires off the ground disengage the brake and start...

Страница 21: ...out the engine running SECTION 2 DRIVE BELT When adjusting the tracking on the mower the length of the pushrods can be changed by screwing the swivel joint in or out on the ends of the rods Shortening...

Страница 22: ...ine Clean area around oil filter Place a container under the oil filter to capture any oil and remove filter Wipe off mounting surface and reinstall drain plug Torque to 10 ft lb 3 Place new filter in...

Страница 23: ...llingoneach hose Always perform maintenance outdoors or in a well ventilated area Do not smoke or allow any open flames in the vicinity of any maintenance activities 3 2 Changing your fuel filter 1 Lo...

Страница 24: ...environments Adhering to these practices will help prevent loss of power and premature engine failure 3 3 Changing the air cleaner 1 Unlock the air cleaner cover and remove to access the air cleaner...

Страница 25: ...ocket to remove the spark plug 2 Check the gap on the spark plug to verify that it is 0 03 in using a feeler gauge 3 If the spark plug is worn overheated wet or carbon fouled replace the spark plug 4...

Страница 26: ...e right side of the engine Clean area around oil filter Place a container under the oil filter to capture any oil and remove filter Wipe off mounting surface and reinstall drain plug Torque to 10 ft l...

Страница 27: ...each side of the fuel filter and remove the fuel filter 4 Place the new fuel filter in the same direction as the old and place clips back into place and remove clamps The air cleaner is the engine s...

Страница 28: ...socket to remove the spark plug 2 Check the gap on the spark plug to verify that it is 0 03 in using a feeler gauge 3 If the spark plug is worn overheated wet or carbon fouled replace the spark plug 4...

Страница 29: ...nals are tightly fastened Never replaceafuse withoneofa higheramperageratingor bypass afuseinanyway Doingsocreates asignificant firehazard and cancauseseveredamage tothe mower s electricalcomponents I...

Страница 30: ...PAGE 30...

Страница 31: ...que turntheforkitselftoensurenodamage isdonetothebearing Thisoperationisonlynecessaryifa repair requires it Torquerearwheellugsto65 75ft lbs Re torqueateveryoil change and check at every mowing There...

Страница 32: ...otpoint Greaseatevery engineoil change The deck belt tensioner is located at the rear of the deck and has a grease fitting on its pivot point Grease at everyengine oil change The control arm blocks ha...

Страница 33: ...gerscaneasilybecomecaughtbetween thebeltand pulley Deck belt installation 1 Follow steps 1 and 2 from the deck removal section 2 Take off both pulley covers and route the belt by following the belt ro...

Страница 34: ...actuator bar using two wrenches 5 Now ensure that the deck is level left to right and has a pitch down of from the back to the front This can be done by adjusting the tabs on the deck 6 Loosen the bo...

Страница 35: ...k Belt tension should be 70 75 lbs for a 54 deck and 75 80 lbs for a 61 and 72 deck with the deck at its lowest setting Use a belt tension gauge to ensure the proper tension Your dealer or service cen...

Страница 36: ...rench and an extension to gain more leverage You might need to put a wrench on top of the pulley bolt to keep the blade from spinning Boltsusedhave right handedthreads Re torque theblade bolts to 90 1...

Страница 37: ...ng 022 7009 00 2 3 1 2 x 9 GR 5 Hex Bolt 018 7010 00 1 4 1 2 13 Nylon Flange Nut 013 8050 00 1 5 Caster Bearing Spacer 025 0004 00 1 6 1 Fine Thread 1 2 Nylock Nut 013 9004 00 1 7 Rubber Bearing Cap 0...

Страница 38: ...38 Adjustable Drive Arm Assemblies 32 31 28 28 27 29 26 30 28 28 8 7 22 23 18 17 16 19 33 11 12 13 14 16 6 5 4 2 1 3 21 24 25 25 20 17 34 16 35 35 Welded to Frame 9 10 9 10 37 15 36 15 38 36 10 10 39...

Страница 39: ...019 5037 00 2 17 3 8 24 Quick Release Ball Joint 099 2009 00 1 18 Push Rod Left 035 5451 00 1 19 Spherical Rod End Outlaw 048 3000 00 1 20 3 8 x 1 1 4 Hex Bolt 018 5040 00 1 21 5 16 x 3 4 Hex Bolt 01...

Страница 40: ...PAGE 40 DETAIL A DETAIL B A B 8 7 6 4 5 28 27 26 28 28 12 5 15 16 3 9 6 7 10 2 24 24 26 24 25 41 23 22 21 18 17 20 19 30 29 30 1 14 13 31 36 37 40 11 38 35 11 39 32 33 34 43 42...

Страница 41: ...4 x 3 4 Carriage Bolt 019 8040 00 4 18 350ml Expansion Tank 067 8090 00 2 19 Hydraulic Tank Cap 066 5050 00 2 20 3 16 Vinyl Tubing 051 8073 00 1 21 3 16 Vinyl Hose Clamp 072 8073 00 2 22 M6 1 0 X 16MM...

Страница 42: ...8 1 41 21 43 22 41 21 42 24 23 62 14 45 15 44 14 15 12 14 17 26 33 32 35 34 37 39 40 38 36 35 27 31 30 5 29 34 4 2 5 3 6 20 21 18 19 11 12 13 13 12 11 49 47 48 46 37 28 14 12 12 15 45 53 52 54 61 61...

Страница 43: ...015 Brake Lever Spacer 025 0001 00 1 31 Safety Switch 077 8073 00 1 32 12 24x 1 2 HWH Bolt 018 1080 00 2 33 5 16 x 1 Carriage Bolt 018 8065 00 2 34 5 16 Flange Nut w Serrations 013 9002 00 2 35 Brake...

Страница 44: ...PAGE 44 19 DETAIL A DETAIL B A B 2 3 8 7 5 17 20 18 11 16 26 31 27 30 28 29 5 24 22 22 25 6 4 10 35 34 9 15 14 13 33 12 32 23 21 36 37 11 17 4 5 1 18...

Страница 45: ...w Height Indicator Plate Outer 026 2100 00 1 16 3 8 x 1 3 4 Carriage Bolt 018 0009 00 4 17 3 4 OD x 1 2 ID x 3 4 Length 025 5203 00 3 18 390 x 750 x 062 Nylon Washer 019 2003 00 5 19 Outlaw Deck Lever...

Страница 46: ...PAGE 46 18 DETAIL A A 26 23 24 15 12 16 5 9 8 28 9 7 8 10 25 2 1 20 17 13 19 17 18 19 6 3 4 22 21 11 27 Transaxle Assembly 14 8 9...

Страница 47: ...Brake Cable 064 3000 00 2 12 Brake Spring 034 1025 00 2 13 5 16 x 2 1 2 Bolt 018 5344 00 2 14 1 4 20 Nylon Insert flange Nut 013 2050 00 2 15 1 4 x 3 4 Hex Bolt 018 8052 00 2 16 3 8 x 2 1 2 Hex Tap Bo...

Страница 48: ...75 00 4 13 Universal Inline Fuel Filter 063 6000 00 1 14 5 16 Set Screw 030 0050 00 1 15 Black Boot For Ground Cable 103 5400 00 1 16 Ground Cable 064 8061_00 1 17 M8x1 20x20MM Hex head bolt 018 5321...

Страница 49: ...ter 063 8019 00 1 11 Canister Air Filter Inner 063 8020 00 1 12 Spark Plug 015 8000 00 1 13 Clutch Assembly 070 1000 00 1 14 Clutch Pigtail 070 2000 00 1 15 7 16 Lock Washer 019 8053 00 1 16 7 16 x 2...

Страница 50: ...A DETAIL B A B 36 35 6 5 7 8 23 49 48 30 29 50 31 4 20 28 25 52 26 32 33 2 4 4 37 13 11 10 34 51 4 38 39 4 12 32 21 22 19 4 21 24 53 4 47 45 46 17 12 16 15 9 42 41 43 41 40 44 1 3 14 18 27 42 Deck Ass...

Страница 51: ...0 1 25 1 2 13 x GR 5 Hex Bolt Zinc 018 7016 00 1 26 1 4 Press in Grease Fitting 024 6034 00 5 27 Spacer 3 4 OD x 1 2 ID x 3 4 Length 025 5203 00 1 28 1 2 20 x 1 1 2 Grade 5 Fine Thread Bolt 018 6019 0...

Страница 52: ...DETAIL B A B 46 12 8 10 9 11 40 41 4 35 4 36 49 48 47 20 20 21 18 4 22 19 4 7 6 52 38 4 53 29 32 33 28 26 50 27 33 4 39 4 2 3 17 16 11 15 14 13 45 43 42 1 34 48 Deck Assembly 24 25 23 31 37 30 51 5 4...

Страница 53: ...0 3 25 Deck Idler 039 6945 00 1 26 1 2 13 x GR 5 Hex Bolt Zinc 018 7016 00 1 27 1 4 Press in Grease Fitting 024 6034 00 5 28 Spacer 3 4 OD x 1 2 ID x 3 4 Length 025 5203 00 1 29 1 2 20 x 1 1 2 Grade 5...

Страница 54: ...M Spindle Housing 037 6017 50 1 1 Locking Collar w 1 4 20 Set Screw 037 9050 00 1 2 Spindle Dust Cap 037 8002 00 1 3 Spindle Shaft 037 6026 00 1 4 Spindle Spacer 037 8050 00 1 5 Bearing 6206 037 6023...

Страница 55: ...02 00 Left Steering Control Decal 091 1103 00 Right Steering Control Decal 091 3309 00 Deck Belt Route Decal 091 3017 00 Pump Belt Route Decal 091 1110 00 810cc Decal 091 1105 00 Outlaw Deck Height De...

Страница 56: ...__________________________________________________________ _________________________________________________________________________ ___________________________________________________________________...

Страница 57: ...__________________________________________________________ _________________________________________________________________________ ___________________________________________________________________...

Страница 58: ...d upon return of parts to Bad Boy for inspection D All warranty issues must be handled through an authorized service center or dealership 4 WARRANTY LIMITATION A THERE IS NO OTHER EXPRESS WARRANTY ANY...

Страница 59: ...STRATION Ensure selling dealership has registered mower within 30 days of purchase to validate warranty Please record your serial number date of purchase and dealership information for your records Se...

Страница 60: ...For additional information please see us at www badboymowers com Bad Boy Inc 102 Industrial Drive Batesville Arkansas 72501...

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