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TABLE OF CONTENTS

Basic Information ........................................................................................... Section 1 (pages 4–5)

Bad Boy Safety Guidelines ............................................................................. Section 2 (pages 5–6)

Operation ....................................................................................................... Section 3 (pages 6–7)

Maintenance ........................................................................................................ Section 4 (page 7)

Storage and Transportation ................................................................................. Section 5 (page 8)

Troubleshooting and FAQ ............................................................................... Section 6 (pages 8–9)

Controls ............................................................................................................... Section 7 (page 9)

Moving Inoperable Mower ................................................................................ Section 8 (page 10)

Instrumentation ................................................................................................. Section 9 (page 10)

Mower Blade Maintenance ................................................................................Section 10 (page 11)

Greasing Bearings ........................................................................................... Section 11 (pages 11)

How to choose the right blade ..............................................................................................Page 12

Mowing Tips ........................................................................................................................ Page 21

SERVICE SECTION BEGINS ON PAGE 13

PARTS SECTION BEGINS ON PAGE 22

LIMITED WARRANTY PAGE 50

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Содержание Compact Diesel

Страница 1: ...ERVICE PARTS MANUAL For additional information please see us at www badboymowers com Bad Boy Inc 102 Industrial Drive Batesville Arkansas 72501 870 698 0090 Diesel Compact Diesel MODELS Diesel Compact...

Страница 2: ...n 5 page 8 Troubleshooting and FAQ Section 6 pages 8 9 Controls Section 7 page 9 Moving Inoperable Mower Section 8 page 10 Instrumentation Section 9 page 10 Mower Blade Maintenance Section 10 page 11...

Страница 3: ...Lift Fusion Gator Blade Wave Blade 038 6080 00 038 6081 00 038 6091 00 Deck Belt 72 61 61 Compact 041 2525 00 041 0236 000 041 0226 00 Pump Belt 72 61 041 8411 00 041 5048 00 CATERPILLAR CAT 28hp Oil...

Страница 4: ...on form must be completed and signed to validate your warranty As the new equipment owner you are expected to see that the form is completed and forwarded to Bad Boy Inc at time of delivery Warranty i...

Страница 5: ...ye protection while mowing and servicing 2 8 Always wear ear protection such as earplugs while mowing 2 9 If you strike something with the mower turn the blades and mower off engage the parking brake...

Страница 6: ...nks age and exposure Check hoses and lines regularly Replace damaged hoses and lines 2 32 Park machine on level ground Never allow untrained personnel to service machine Understand service procedure b...

Страница 7: ...h your Bad Boy Mower you will notice your overall mowing time will decrease Avoid operating your mower on side hills of over 5 degrees inclines of over 10 degrees and declines of over 15 degrees SECTI...

Страница 8: ...t once per year or when needed make sure blades are tightened properly check spring and belt tension check the underside of the deck to ensure the mower deck is free of grass build up and debris make...

Страница 9: ...ontrol A cable is connected to the engine throttle for controlling engine speed Move lever forward to increase engine rpm move lever backward to decrease engine rpm 7 3 Pre Heat Button Before starting...

Страница 10: ...ms on each pump are located near the top and are identified as a hex stud 8 4 Your Bad Boy Mower Weighs Diesel SERIES 1607 1935 lbs Weights fluctuate with the addition of accessories 8 5 As you can se...

Страница 11: ...ick gloves when handling blades 10 7 ALWAYS check for blade damage if mower strikes rock branch or other objects that could potentially damage the blade REMEMBER NEVER CHECK BLADE WHILE ENGINE IS ON N...

Страница 12: ...fic purpose If you re experiencing less than desired cutting or discharging performance with a 3 1 blade you may want to check into using a 2 1 blade Conversely if you re using a 2 1 blade and want to...

Страница 13: ...rst 50 hours of usage and every 500 hours thereafter or once a year Diesel Models Change hydro oil filters by unscrewing them from the filter head Fill new filters with 20w50 motor oil before installi...

Страница 14: ...n coils as shown Shown to the right is a typical pump belt layout for most models SECTION 3 ENGINE When servicing the fuel system on the CAT Diesel it is necessary to purge the air from the system by...

Страница 15: ...t will allow dirt to enter Instead tap filter on side to remove any debris Replace at least once a year more often in dusty conditions Torque the clutch bolt to 50 ft lbs on all models Retorque at eve...

Страница 16: ...ays check the condition of the wiring harness ground cable Ensure that the ground is connected clean and tight On most models the ground wire is connected to the negative side of the battery Check the...

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Страница 18: ...e torque for suspension forks should be 50 ft lbs Torque rear wheel lugs to 65 75 ft lbs Re torque at every oil change There is one grease fitting in each front wheel and one in each front caster bear...

Страница 19: ...k belt lift up on the belt while rotating the pulley to roll the belt up and off of the pulley be sure not to get your fingers between belt and pulley To check the level of the deck start on a flat su...

Страница 20: ...wn above forward or backward in the slot of the deck The condition of the blades can drastically affect the cut quality of the mower deck Replace as necessary These blades were used considerably too l...

Страница 21: ...eason Keep several blades around so you ll always have a sharp one on hand Sharp blades cut the grass cleanly and help mulch clippings into small pieces which break down quickly Don t forget to change...

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Страница 50: ...PAGE 50 2013 LIMITED WARRANTY...

Страница 51: ..._____ Telephone __________________________ Purchased From_______________________________________________________ I certify that I have been properly instructed on operating this machine ______________...

Страница 52: ...om Bad Boy Inc 102 Industrial Drive Batesville Arkansas 72501 870 698 0090 Place Stamp Here POST OFFICE WILL NOT DELIVER WITHOUT POSTAGE BAD BOY MOWERS 102 Industrial Drive Batesville AR 72501 Cut and...

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