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E-Z-GO Division Of Textron Inc.,

1451 Marvin Griffin Road, Augusta, Georgia USA 30906-3852

TO CONTACT US

North America:

Technical Assistance & Warranty Phone: 1-800-774-3946, FAX: 1-800-448-8124

Service Parts Phone: 1-888-GET-EZGO (1-888-438-3946), FAX: 1-800-752-6175

International:

Phone: 001-706-798-4311, FAX: 001-706-771-4609



2011 E-Z-GO Division of Textron Inc.

This manual may not be reproduced in whole or

in part without the express permission of

E-Z-GO Division of Textron Inc.

Technical Communications Department

All ribhts reserved

Содержание 617816

Страница 1: ...HD LTO GAS OWNER S MANUAL 617816 ISSUED JANUARY 2011 REVISED AUGUST 2012...

Страница 2: ...s and related accessories contain lead and lead compounds chemicals known to cause cancer and reproductive harm BATTERIES CONTAIN LEAD AND RELATED PARTS 14 25 DO NOT DRIVE ACROSS SLOPES IN EXCESS OF 1...

Страница 3: ...o change without notice E Z GO DISCLAIMS LIABLITY FOR ERRORS IN THIS MANUAL and E Z GO SPECIFICALLY DISCLAIMS LIABILITY FOR INCIDENTAL AND CONSEQUEN TIAL DAMAGES RESULTING FROM THE USE OF THE INFORMAT...

Страница 4: ...ntain the United States of America Federal and State emission certification applicable at the time of manufacture BATTERY PROLONGED STORAGE All batteries will self discharge over time The rate of self...

Страница 5: ...ch Mounted to Vehicle 4 Winch Remote Control 4 Winch Clutch Knob 4 WINCH APPLICATIONS 4 Never Operate Winch with Less Than Five Turns Around Drum 5 Use a Nylon Sling and Install a Damper when Winching...

Страница 6: ...TRAL LOCK 16 Neutral Lock 16 SERVICE AND MAINTENANCE 16 SERIAL NUMBER LABEL LOCATION 17 Serial Number Label Location 17 PERIODIC SERVICE SCHEDULE 18 Periodic Service Schedule 18 TIRE INSPECTION 20 FOU...

Страница 7: ...APACITIES AND REPLACEMENT PARTS 27 Capacities and Replacement Parts 27 HARDWARE 28 Torque Specifications and Bolt Grades 28 GENERAL SPECIFICATIONS 35 Vehicle Dimensions 40 Vehicle Dimensions Continued...

Страница 8: ...Page vi TABLE OF CONTENTS NOTES...

Страница 9: ...ecting that E Z GO Branch personnel Distributors and Dealers advise all customers to adhere to this SAFETY RESTRICTION in connection with the use of all products new and used the Distributor or Dealer...

Страница 10: ...when approaching sharp or blind turns Use extreme caution when driving over loose terrain Use extreme caution in areas where pedestrians are present MAINTENANCE ALWAYS Maintain the vehicle in accordan...

Страница 11: ...ge to the vehicle Use extreme caution and if unsure as to the potential for injury refer the repair or maintenance to a qualified mechanic VENTILATION Always store gasoline vehicles in a well ventilat...

Страница 12: ...Page viii SAFETY INFORMATION Read all of manual to become familiar with vehicle Pay attention to all NOTICES CAUTIONS WARNINGS and DANGERS NOTES...

Страница 13: ...Page ix LABELS AND PICTOGRAMS LABELS AND PICTOGRAMS...

Страница 14: ...ssible and secure Top heavy loads may cause vehicle instability or tip over Drive slowly straight up and down slopes and in turns Do not permit anyone to ride on the platform when used as a load bed F...

Страница 15: ...NOT STAND BEHIND DUMP BED 14 READ MANUAL 2 WARNING USE CAUTION IN INCLEMENT WEATHER 3 WARNING DO NOT OPERATE UNDER THE INFLUENCE OF DRUGS OR ALCOHOL 4 MAX 14 25 MAXIMUM CROSS HILL RAMP ANGLE AS SPECI...

Страница 16: ...UND BATTERY 20 DO NOT CONNECT POSITIVE BATTERY TERMINAL TO GROUND 21 SHORTING BATTERY TERMINALS MAY CAUSE EXPLOSION 22 NO TAMPERING KEEP HANDS OUT 23 WARNING CORROSIVE 24 WARNING EXPLOSIVE 25 WARNING...

Страница 17: ...ELECTOR TO REVERSE AN AUDIBLE DEVICE WILL SOUND DEPRESS ACCELERATOR PEDAL AND ACCELERATE SMOOTHLY TO LEAVE A GASOLINE POWERED VEHICLE IN PARK APPLY PARKING BRAKE TURN KEY TO OFF MOVE DIRECTION SELECTO...

Страница 18: ...TCH TO RAISE LOAD BED PUSH BOTTOM PART OF SWITCH TO LOWER LOAD BED 61 54 WARNING READ OWNER S MANUAL BEFORE OPERATING VEHICLE IN FORWARD OR REVERSE WARNING READ OWNER S MANUAL BEFORE ENGAGING TWO OR F...

Страница 19: ...Page xv LABELS AND PICTOGRAMS Read all of manual to become familiar with vehicle Pay attention to all NOTICES CAUTIONS WARNINGS and DANGERS NOTES...

Страница 20: ...Page xvi LABELS AND PICTOGRAMS Read all of manual to become familiar with vehicle Pay attention to all NOTICES CAUTIONS WARNINGS and DANGERS NOTES...

Страница 21: ...us Plan carefully before using the vehicle to go significant distances over questionable terrain Remember that a one hour drive may take many hours to walk out should you run out of fuel or be strande...

Страница 22: ...lever per mits the selection of either F forward or R reverse The vehicle should be left in F when unattended Fig 3 Direction Selector CHOKE The choke is used to aid cold starting Ref Fig 4 on page 2...

Страница 23: ...until it locks in place The park brake will release when the service brake pedal is depressed Use the lower section of the brake pedal to operate the service brake system Fig 5 Accelerator Brake and H...

Страница 24: ...nd evenly onto the drum leaving no gaps that could cause premature wear to the cable When using winch under a load operate the remote control from as far to the side of the vehicle as possible Do not...

Страница 25: ...and allow the motor to cool Always wear thick leather gloves when han dling the wire cable Replace frayed wire cable with a direct fac tory replacement only Never operate the winch with less than five...

Страница 26: ...esigned for the job Do not apply shock loads to the winch Do not attempt to modify or weld the winch COMMON SENSE OPERATION To prevent severe injury or death observe the following Never transport load...

Страница 27: ...the driver and passengers plus any options or accessories must be deducted from the total payload rating to deter mine the cargo capacity Never exceed the rated capac ity of the load bed MODIFICATION...

Страница 28: ...ve the toggle switch lever up to raise the load bed and down to lower Before operating load bed check to ensure no one is behind the vehicle Fig 16 Electric Lift Switch TAIL GATE OPERATION To open the...

Страница 29: ...ics REAR STORAGE COMPARTMENT The rear storage compartment is not weather tight The rear storage compartment can be accessed with the rear seat folded down by reaching under the central portion of the...

Страница 30: ...he first hours of operation As internal moving parts are run in oil consumption should gradually decrease until the rate of consumption stabilizes Check the oil level per the Periodic Service Schedule...

Страница 31: ...foot and release the service brake by lifting left foot COASTING To reduce the possibility of severe injury or death from coasting at above recommended speeds limit speed with service brake On steep h...

Страница 32: ...m tree limbs or flying objects The top and windshield provide some protection from the elements however they will not keep the operator and passengers dry in a downpour For complete pro tection from t...

Страница 33: ...or death from a vehicle falling from a jack Be sure the vehicle is on a firm and level surface Never get under a vehicle while it is sup ported by a jack Use jack stands and test the stability of the...

Страница 34: ...tires should have the same pressure for optimum handling characteristics Be sure to install the valve dust cap after checking or inflating The vehicle is fitted with low pressure tubeless tires mount...

Страница 35: ...or is not designed to charge a discharged battery When engine starts the clutches engage and cause vehicle to move making jump starting both dangerous and impractical If the vehicle battery has become...

Страница 36: ...ngine is running must be made with both drive wheels raised and vehicle properly support ed on jack stands To reduce the possibility of engine damage never operate vehicle at full throttle for more th...

Страница 37: ...hassis between the seat back supports Fig 26 Serial Number Label Location Design changes take place on an ongoing basis In order to obtain correct components for the vehicle the manufacture date code...

Страница 38: ...NOT OVERFILL COOLING FAN Check for build up of debris inside blower housing clean if required STARTER GENERATOR BELT Check for tension wear cracks MONTHLY 20 HOURS includes items listed in previous t...

Страница 39: ...rease Check bellows and pinion seal for damage or grease leakage RACK END BALL JOINT Lubricate use wheel bearing grease REAR AXLE Check for unusual noise and loose or missing mounting hardware AIR FIL...

Страница 40: ...moking or allow oil to enter the air filter enclosure The oil should be checked with the engine warm The vehicle should be on a level surface with the parking PARK brake engaged Allow adequate time fo...

Страница 41: ...d oil left in engine The oil should be changed as part of spring maintenance This will remove any moisture that has accumulated during storage Be aware that engine fluids may be hot and contact to the...

Страница 42: ...left in engine The oil must be high quality oil that meets or exceeds API SF SG CC standards Ref Fig 35 on page 22 Check oil level on dipstick Oil should be slightly below H to allow for expansion If...

Страница 43: ...age to vehicle or floor neutralize acid before rinsing battery To reduce the possibility of damage to electrical compo nents while cleaning do not use a pressure washer Cleaning should take place per...

Страница 44: ...est should be per formed regularly as an evaluation of braking system performance It is useful as a method of identifying sub tle loss of performance over time Periodic Brake Test For Mechanical Brake...

Страница 45: ...ting more than three pumps of grease in a grease fit ting could damage grease seals and cause premature bearing failure Fig 41 Lubrication Points AIR INTAKE AND COOLING FINS To prevent possible burns...

Страница 46: ...e Air Filter Element Do not use compressed air to clean the air filter doing so will damage the filter which may result in damage to the engine The air cleaner element is accessible by unsnapping the...

Страница 47: ...ngine for a prolonged storage period 30 days or more calls for a few simple steps to prevent a build up of varnish and gum in the carburetor and corro sion in the engine Raise the rear of the vehicle...

Страница 48: ...Ref Fig 47 on page 28 Fig 47 Torque Specifications and Bolt Grades BOLT SIZE Grade 2 1 4 5 16 3 8 7 16 1 2 9 16 5 8 3 4 7 8 1 4 5 8 11 15 20 24 33 35 47 55 75 75 102 130 176 125 169 190 258 Grade 5 G...

Страница 49: ...OPERATION AND SERVICE INFORMATION Page 29 Read all of manual to become familiar with vehicle Pay attention to all NOTICES CAUTIONS WARNINGS and DANGERS NOTES...

Страница 50: ...OPERATION AND SERVICE INFORMATION Page 30 Read all of manual to become familiar with vehicle Pay attention to all NOTICES CAUTIONS WARNINGS and DANGERS NOTES...

Страница 51: ...GENERAL SPECIFICATIONS Page 27 Read all of manual to become familiar with vehicle Pay attention to all NOTICES CAUTIONS WARNINGS and DANGERS GENERAL SPECIFICATIONS...

Страница 52: ...l e e h W r a e R h p k 8 0 h p k 4 7 2 h p m 5 0 h p m 7 1 d n u o r G l e v e L d e e p S m c 5 1 n i 3 5 l a i t n e r e f f i D e c n a r a e l C d n G d a o l x a m g k 5 2 2 b l 0 0 5 y t i c a...

Страница 53: ...c n a r a e l C e l s i A g n i t c e s r e t n I m c 7 9 n i 5 8 3 k c a r T l e e h W r a e R Gnd Clearance Differential 6 0 in 15 cm Load Bed Width 40 0 in 102 cm A N y t i c a p a C g n i w o T m...

Страница 54: ...CES CAUTIONS WARNINGS and DANGERS 107 in 272 cm 65 5 in 166 cm Rear 38 in 96 cm Front 38 5 97 cm 46 5 in 118 cm 76 in 193 cm 50 in 127 cm 5 in 12 7 cm LTO VEHICLE DIMENSIONS 103 in 262 cm Rear 38 in 9...

Страница 55: ...manual to become familiar with vehicle Pay attention to all NOTICES CAUTIONS WARNINGS and DANGERS RECOMMENDED MAX RAMP GRADE 25 or 14o MAX RECOMMENDED MAX SIDE TILT 25 or 14o MAX TURNING CLEARANCE DI...

Страница 56: ...GENERAL SPECIFICATIONS Page 32 Read all of manual to become familiar with vehicle Pay attention to all NOTICES CAUTIONS WARNINGS and DANGERS NOTES...

Страница 57: ...VEHICLE WARRANTIES Page 33 Read all of manual to become familiar with vehicle Pay attention to all NOTICES CAUTIONS WARNINGS and DANGERS VEHICLE WARRANTIES...

Страница 58: ...ention to all NOTICES CAUTIONS WARNINGS and DANGERS DOMESTIC WARRANTY U S AND CANADA To obtain a copy of the limited warranty applicable to the vehicle call or write a local Distributor authorized Bra...

Страница 59: ...enance or unapproved modifications You are responsible for presenting your vehicle to E Z GO Division of Textron Inc distribution center or service center as soon as the problem exists The warranty re...

Страница 60: ...fficient to meet the expected demand for such parts 9 Any replacement part may be used in the performance of any warranty maintenance or repairs and must be provided without charge to the owner Such u...

Страница 61: ...enrichment system if applicable Air Induction System Intake manifold if applicable Air filter Ignition System Spark plugs Magneto or electronic ignition system Spark advance retard system if applicabl...

Страница 62: ...y warranty coverage if the engine has not been properly maintained Warranty claims will not be denied however solely because of the lack of required maintenance or failure to keep maintenance records...

Страница 63: ...ed with the utmost caution Be careful not to place hands face feet or body in a location that could expose them to injury should an unforeseen situation occur Always use the appropriate tools listed i...

Страница 64: ...3946 FAX 1 800 448 8124 Service Parts Phone 1 888 GET EZGO 1 888 438 3946 FAX 1 800 752 6175 International Phone 001 706 798 4311 FAX 001 706 771 4609 2011 E Z GO Division of Textron Inc This manual m...

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