background image

MAINTENANCE PROCEDURES

5

COLD WATER BASIN AND BASIN STRAINERS

The cold water basin should be inspected regularly. Any debris
which may have accumulated in the basin or on the strainers should
be removed. Quarterly, or more often if necessary, the entire cold
water basin should be drained, cleaned and flushed with fresh water
to remove the silt and sediment which normally collects in the basin
and under the wet deck surface during operation. 
When flushing the basin, the strainers should be left in place to
prevent the sediment from re-entering the unit system. After the
basin has been flushed, the strainers should be removed, cleaned,
and replaced before refilling the basin with fresh water.

!

DO NOT USE ACID TO CLEAN THE STRAINERS

OPERATING LEVEL AND MAKE-UP

Operating height is the water level above sump bottom during
operation.

 1. Operating height 
 2. Overflow
 3. Pan Bottom

Operating heights for the evaporative cooling equipment are
indicated in the tables below :

To check the operating level, proceed as follows :
1. Shut off fan(s) but keep pump(s) running.
2. Remove circular access door next to make-up connection.
3. Measure height from sump bottom to water level and compare

with face value from table.

4. Check valve for leakage and replace valve seat, if necessary.
5. Check that float arm can move freely and that float ball floats

and closes valve.

6. Ensure that make-up water supply is adequate.

Note: This procedure does not apply for
- equipment equipped with electrical water level control
- remote sump applications

If a float operated water make-up is used, initial setting and regular
adjustments are needed.

The float controlling the make-up valve is mounted on a threaded
rod, held in place by wing nuts. (see figure below)

 1. Float Ball
 2. All Threaded Rod
 3. Wing Nuts
 4. Float Arm Assembly
 5. Float Valve

To make the initial setting, adjust the wing nuts so that the valve is
completely closed when the water level in the cold water sump is 13
mm below the overflow level. Under normal load conditions this
setting should produce the correct operating level. At low load
conditions the operating level will raise and need be adjusted.

BLOW DOWN

In  case  of  a  continuous  blow  down  with  a  metering  valve  in  the
bleed line, ensure that the valve is unobstructed and that blow down
water can drain freely. Measure the blow down flow rate by
recording the time needed to fill a given volume.
For automatic blow down using conductivity control, ensure that the
conductivity probe is clean and that the blow down solenoid valve is
operational. Unless you have a specific adjustment procedure, your
water treatment company should check and adjust set points.

SUMP HEATER PACKAGE

Sump heaters must only operate in the winter to prevent the sump
water from freezing, when the water pump(s) and the fan(s) are shut
off. Under no circumstances should sump heaters operate at other
times as they could potentially heat the water to temperature levels,
which are favourable to bacteriological growth. Ensure every six
months the heater thermostat is properly set and clean. Also ensure
that control and safety devices, such as low level cut out switches,
are operational, clean and properly incorporated into the control
circuit.

BELT TENSIONING

Belt tensioning can be adjusted by changing the position of the fan
motor(s) by rotating the motor base adjustment screw, which
extends through the bottom frame angel. Check belt tension as
follows :
1. Shut off fan(s) .
2. Rotate the fan sheave half a turn to evenly distribute the tension

in the belt before measuring.

3. Check belt tension 

Checks and Adjustments

Model

Operating Height

(measured from pan bottom)

(mm)

VTL

140

VCL

140

VFL

140

Table 2: Operating Heights 

Figure 1: Operating Water Level

Figure 2: Water Make-up Valve Assembly

Содержание VCL

Страница 1: ...a guide to achieve these goals In addition to establishing the operating plan and the cooling system logbook it is recommended to conduct a cooling system risk analysis preferably by an independent third party For the cooling system scale corrosion and biological control must be established and initiated when the system is first filled with water and administered on a regular basis thereafter in a...

Страница 2: ...2 Water Distribution Section 3 High Efficiency Drift Eliminators 4 Fan 5 Fan shaft and bearing 6 Fan motor 7 Wet Deck Surface 8 Strainer 9 Water Make up Valve 10 Coil VTL Cooling Towers VFL Closed Circuit Cooling Towers VCL Condensers ...

Страница 3: ...G TOWERS VTL Maximum inlet pressure 0 5 bar Water inlet temperature max 55 C std fill or 65 C high temperature option For circulating water quality compatible with construction materials refer to section WATER CARE on page 4 Note Actual spray pressure is indicated on technical data sheet supplied with order acknowledgement All piping external to BAC cooling equipment must be supported separately I...

Страница 4: ...on in order to prevent white rust Passivation is the formation of a protective passive carbonate layer on galvanised steel surfaces On newly installed units to provide maximum protection from corrosion one must take special measures to passivate galvanised steel surfaces To ensure proper passivation of the galvanised steel keep the pH of the circulating water between 7 0 to 8 2 for four to eight w...

Страница 5: ...loat Arm Assembly 5 Float Valve To make the initial setting adjust the wing nuts so that the valve is completely closed when the water level in the cold water sump is 13 mm below the overflow level Under normal load conditions this setting should produce the correct operating level At low load conditions the operating level will raise and need be adjusted BLOW DOWN In case of a continuous blow dow...

Страница 6: ...mps must rotate in the correct direction which is indicated by arrows on the equipment Check proper functioning as follows 1 Stop fan s and pump s 2 Turn the fan by hand to ensure rotation without obstruction Remove obstruction if present 3 Start the pump s and check for the proper rotation as indicated by the arrow on the pump cover If rotation is wrong stop pump and correct electrical wiring 4 S...

Страница 7: ...cedure is as follows 1 Shut off the fan s but leave the pump s running 2 Check and adjust spray pressure if required not applicable for coil models with standard pumps 3 Remove the eliminators 4 Check to see if the nozzles are producing the spray pattern shown in figures below 5 Clean water distribution from dirt and debris Ensure spray branches and nozzles are in place and clean Replace damaged o...

Страница 8: ... new grease appears at the seal In particular when extended lubrication lines are fitted ensure that ALL old grease is removed and that new grease is leaving the seal The bearings should be lubricated only with a hand grease gun Do not use high pressure grease guns since they may rupture the bearing seals When lubricating purge the old grease from the bearing by gradually adding grease until a bea...

Страница 9: ...er DISINFECTION Disinfection of your cooling system may be needed in case of high concentration of aerobic bacteria and or Legionella Disinfection is also recommended for evaporative cooling systems with known or suspected high bacteriological levels prior to a cleaning procedure Some local or national guidance also recommends disinfection prior to initial start up after a prolonged shut down afte...

Страница 10: ... the full factory warranty Factory authorized replacement parts are available normally within four days after receipt of an order In emergency cases shipment can be usually made within 24 hours To order factory authorized parts contact your local BAC representative Be sure you include the unit serial number when ordering any parts To facilitate servicing of the equipment it is suggested that the f...

Страница 11: ...quired to ensure a safe and efficient operation of your evaporative cooling products From a full range of risk assessment to selective water treatment training testing record keeping and annual system overview Contact your local BAC representative for further information and specific assistance INTERESTING WEB SITES www BaltimoreAircoil com Balticare More Information ...

Страница 12: ... Every Six Months Annually Shutdown Checks and Adjust ments Cold Water Basin and Strainers X X Operating level and make up X X Blow down X X Sump heater package X X Belt tension X X Drive alignment X X Locking Collar X X Rotation of fan s and pump s X Motor voltage and current X X Unusual noise and or vibration X X Inspections and Monitoring General condition X X Heat transfer section X X Finned d...

Страница 13: ...NOTES 13 ...

Страница 14: ...14 NOTES ...

Страница 15: ...NOTES 15 ...

Страница 16: ...ANCE AND MONITORING PROGRAMME www BaltimoreAircoil com info BaltimoreAircoil co za Baltimore Aircoil Comapy SA Pty Ltd Portland Road Phillipi Cape Town South Africa Baltimore Aircoil Company SA Pty Ltd Model Serial number ...

Отзывы: