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6

Multi-Cell Installation

Refer to the submittal drawings for the proper orientation of each cell. The number and 
“face” are stenciled on the outer basin wall. Multi-cell cooling tower installations may 
employ flume boxes to equalize the water level in the basin of each cell. Follow directions 
in “Flume Box Installation” for details on their installation.

Multi-Cell Unit Assembly

1.  First, attach the first cell’s lower section to the support and then fasten the first cell’s 

upper section onto the first cell’s secured bottom section. For units shipped in two 
sections per cell, follow the instructions on 

page 5

 for “Single-Cell Installation” for 

installation of the first cell.

2.  Each subsequent cell should be assembled just adjacent to its final location, and then 

properly positioned next the previous cell. Ensure spacing between the cells at the 
bottom flange is 2 1/2”.

3.  Some units come furnished with a flume box. If they do, use the flume box assembly 

procedure outlined below to connect multi-cell units.

Flume Box Installation

4.  Position Cell #1 on the unit support and bolt in place. Cell #1 will have a factory 

installed flume box bolted onto Face B.

5.  Wipe down the mating surface on the outer, protruding end of the flume box and apply 

a layer of flat butyl sealer tape (BAC Part #554000) around the face of the flange over 
the centerline of the holes. Do not overlap or stretch the butyl sealer tape too thinly at 
the corners. When it is necessary to splice the butyl sealer tape, be sure to press the 
two ends together to form a smooth, continuous strip. See 

Figure 5

.

6.  Apply a second layer of butyl sealer tape over the first layer following the same 

procedure.

7.  Assemble Cell #2 just adjacent to its final location. Wipe down the mating surface 

adjacent to the flume box opening to remove any dirt or moisture. 

8.  Position Cell #2 on unit supports. Using drift pins to ensure alignment, draw Cell #2 

tight against the flume box, ensuring that the spacing between the cells at the bottom 
basin flange is 2 1/2”.

9.  As illustrated in 

Figure 6

, insert 3/8” x 1 1/4” thread cutting screws in each hole 

from the flume box into the basin wall and tighten. For basins with TriArmor

®

 

Corrosion Protection System and stainless steel basins, bolt strips are provided in 
lieu of individual thread cutting screws. For TriArmor

® 

 basins only, a backing plate is 

provided and must be installed inside of Cell #2, as seen in 

Figure 7

. Secure using 

the provided hardware.

NOTE:

 Flume boxes furnished 

with units constructed with 
TriArmor

®

 Corrosion Protection 

System or stainless steel basins 
are assembled with stainless 
steel bolts, washers and nuts 
in lieu of self tapping screws. 
Before installing the nuts, apply a 
lubricant to the bolts to reduce the 
potential for seizing.

NOTE: 

If the unit is provided with 

a positive closure plate requiring 
installation, go to “Positive Closure 
Plate Installation” on 

page 8

 prior 

to installing flat washers and wing 
nuts.

ATTENTION: 

If the backing plate is 

not properly installed, the TriArmor

®

 

Corrosion Protection System 
warranty will be void. 

Содержание 1500 Series

Страница 1: ...RIGGING ASSEMBLY INSTRUCTIONS Series 1500 Cooling Tower Series 1500...

Страница 2: ...followed and to assure that all necessary equipment will be available beforehand Be sure to have a copy of the certified drawing available for reference If you do not have a copy of this drawing or i...

Страница 3: ...Installation 10 Fan Guard Installation 3 Optional Accessory Installation 11 Bottom Water Outlet Equalizer Bypasses 12 Access Door Platform and Ladder 13 Internal Service Platform 14 Internal Service P...

Страница 4: ...The following parts should be inspected Sheaves and Belts Bearings Bearing Supports Fan Motor s Fan s and Fan Shaft s Float Valve Assembly s Water Distribution System Fill Cold Water Basin Accessories...

Страница 5: ...walls or in enclosures care must be taken to ensure the warm saturated discharge air is not deflected and recirculated back to the air intakes Each unit should be located and positioned to prevent th...

Страница 6: ...in W2 ft S15E XES15E 1285 06x 12 11 6 S15E XES15E 1285 07x 12 12 6 S15E XES15E 1285 09x 12 15 6 7 5 5 9 6 S15E XES15E 1285 10x 12 16 6 8 5 5 9 6 S15E XES15E 1212 07x 12 12 6 S15E XES15E 1212 09x 12 15...

Страница 7: ...flat butyl sealer tape BAC part 554000 supplied with the unit as illustrated in Figure 3 on the mating flanges of the lower section in a continuous line At each corner allow 1 overlap 5 Before lowerin...

Страница 8: ...nly at the corners When it is necessary to splice the butyl sealer tape be sure to press the two ends together to form a smooth continuous strip See Figure 5 6 Apply a second layer of butyl sealer tap...

Страница 9: ...ion Multi Cell Unit Assembly Flume Box Installation Install Backing Plate Here Figure 7 Backing Plate Installation 3 8 x 1 1 4 Thread Cutting Screw Figure 6 Thread Cutting Screw Pattern for Flume Box...

Страница 10: ...ownward to allow condensation to drain away from motor conduit box Therefore do not run the conduit through the fan deck 2 All wiring must conform to local and national electrical codes Junction box s...

Страница 11: ...for Proper Voltage and Horsepower of Fan Motor A A Optional BALTIGUARD Fan System Motor Standard Motor Location Plan View Hole in casing panel should be large enough to accommodate conduit Seal hole...

Страница 12: ...uck shipments the fan guard for other models may ship unmounted One Piece Fan Guard Mount the fan guard to the unit as illustrated in Figure 17 Detail A DANGER Fan guard must be securely in place befo...

Страница 13: ...is typical for all bottom outlets equalizers and bypasses Flange mounting hardware and gasket to be supplied by others 2 Bottom connection seal kit s ship in plastic tubs Sump Suction Strainer For Bo...

Страница 14: ...form and support brackets using 3 8 bolts provided See Detail D If an access door platform ladder was ordered in addition to the access door platform continue to steps 4 5 4 Secure the ladder using 3...

Страница 15: ...the 5 16 bolts provided See Detail B Only two bolts are required per pair of posts one on top and one on the bottom 5 For dual drive units attach the inside handrails to the blank off wall channels us...

Страница 16: ...s platform using 3 8 bolts provided See Figure 22 Detail A 2 Attach the ladder to the lower walkway using 5 16 tappers provided See Detail B 3 Secure the ladder flair to the platform railing posts usi...

Страница 17: ...walkway as you are dropping the pre welded bolts at the top into the mounting holes in the upper support channel No further fastening is required See Figures 23a and 23b Figure 23a Internal Ladder Top...

Страница 18: ...tail B C and D For models S15E XES15E 1285 and S15E XES15E 1212 there are 2 channels and for S15E XES15E 1218 there are 4 channels 3 Secure the ends of the platform frame to the unit structure using 1...

Страница 19: ...8 bolts provided See Figure 25 Detail A 3 Fasten the vertical gap cover using 5 16 tappers provided See Detail B 4 Secure the toe board gap plate using 5 16 tappers provided See Detail C 5 Secure the...

Страница 20: ...er bracket Upper ladder bracket Hoop Detail D Figure 26 Safety Cage Detail A Detail B Detail C Cage Height ft Bolting Location Cage Height ft Bolting Location Cage Height ft Bolting Location A B C D A...

Страница 21: ...vided See Detail C 4 Secure the ladder flair to the platform railing posts using 5 16 bolts provided See Detail D 5 Secure the standoff channels to the mid and lower support channels using 3 8 bolts p...

Страница 22: ...rm using 3 8 bolts provided See Detail D 4 Secure the ladder flair and safety gate to the platform railing posts using 5 16 bolts provided See Details E F and G 5 Secure the standoff channels to the m...

Страница 23: ...EM PDZ PEK PAA PEZ Hot Water Basin Handrail Optional 1 The welded handrail assemblies drop into pre installed sockets in a specific configuration depending on the size of the unit See Figures 29a 29c...

Страница 24: ...the toe board gap plate using 5 16 tappers provided See Detail C 4 The welded handrail assemblies for the gap between cells drop into pre installed sockets See Figure D below 5 Secure the vertical han...

Страница 25: ...wer ladder support plate using the 3 8 bolts provided See Detail G 3 Secure the ladder brackets to the upper mid if applicable and lower supports using the 3 8 bolts provided Fasten the ladder to the...

Страница 26: ...bottom support base See Detail D Independent Drive davit arm shown Operating Instructions See Figures 33a and 33b 1 For independent drive motors only swing out the motor base 2 Loosen and remove the d...

Страница 27: ...an aftermarket item Fan Cowl Extensions Optional Each fan cowl extension is 10 1 2 tall and up to four fan cowl extensions may be installed 1 Fasten the fan cowl extensions through the large diameter...

Страница 28: ...nections to multiple heaters should run until the conduit terminates at the last heater Jumpering from one heater to the next is not recommended 6 If the heater has a thermal cutoff wire the cutoff ba...

Страница 29: ...quid Level Temperature Combination Series TL Solitech CT N C NO NC T1 T2 G1 G2 Shielded Cable Assembly Sensor Probe Cord G2 G1 T2 T1 SH No 1 Heater 40 24 16 12 8 10 12 14 Size Amps Wire Total Wire Tab...

Страница 30: ...WERS ICE THERMAL STORAGE EVAPORATIVE CONDENSERS HYBRID PRODUCTS PARTS SERVICES w w w B a l t i m o r e A i r c o i l c o m 7600 Dorsey Run Road Jessup MD 20794 Telephone 410 799 6200 Fax 410 799 6416...

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